Drying equipment for carpet dyeing and printing

Abstract

The utility model relates to the technical field of carpet production, in particular to a drying device for carpet dyeing and printing, which comprises a roller conveyor, a box body is mounted on the roller conveyor in a penetrating manner, a drying part and a carding part are mounted on the box body, the carding part comprises a cylinder rotatably mounted on the side wall of the box body, and a continuous sliding chute is formed in the cylinder along the circumferential direction of the cylinder. A guide rod is installed in the continuous sliding groove in a matched mode, a moving sleeve is fixed to the other end of the guide rod, a moving rod in sliding connection with the box is fixed to the end of the moving sleeve, a carding rod facing the surface of the carpet is fixed to the moving rod, and a gear motor for driving the cylinder is installed on the box. The carpet carding machine is provided with the drying piece and the carding piece, a dried carpet can move to the position of the carding piece along with the roller type conveyor, carpet hair which is mixed and curled on the carpet can be carded through reciprocating movement of the carding rod, the surface of the carpet is made to be flat and smooth, integration of drying and carding of the carpet is achieved, and the carpet carding machine is simple in structure and convenient to use. And the production efficiency of the carpet is improved.

Description

Technical Field

[0001] This utility model relates to the field of carpet production technology, specifically to a drying device for carpet dyeing and printing. Background Technology

[0002] Carpet dyeing is a process of dyeing plush carpets after they have been woven. The steps of carpet dyeing include preparation, dyeing preparation, dyeing operation, washing and treatment, drying and finishing. Drying and finishing specifically involve: using tension and hot air drying to allow the carpet to gradually lose moisture and restore its original shape; then finishing and scraping are performed to smooth the surface of the carpet and enhance the texture of the plush.

[0003] After drying, the carpet fibers are often matted and curled together, requiring a separate scraping and combing process. Currently, the drying and combing processes are independent, limiting carpet production efficiency. Therefore, this paper proposes a drying device for carpet dyeing and printing. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a drying device for carpet dyeing and printing, which integrates carpet drying and combing, thereby improving carpet production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a drying device for carpet dyeing and printing, including a roller conveyor, a box being installed through the roller conveyor, and drying components being installed inside the box corresponding to the position of the roller conveyor, for simultaneously drying the front and back of the carpet;

[0006] The box contains symmetrically installed combing components, including a cylinder rotatably mounted on the side wall of the box. The cylinder has a continuous circumferential groove, and a guide rod is installed in the continuous circumferential groove. A movable sleeve is fixed to the other end of the guide rod, and a movable rod that is slidably connected to the box is fixed to the end of the movable sleeve. A combing rod facing the carpet surface is fixed on the movable rod, and a geared motor that drives the cylinder is installed on the box.

[0007] Preferably, the combing component further includes a slide bar slidably installed inside the moving rod, with the end of the slide bar facing away from the moving rod fixed to the inner wall of the box.

[0008] Preferably, auxiliary components for squeezing and pulling the carpet are installed inside the box at positions corresponding to the input and output ports.

[0009] Preferably, the auxiliary component includes electric push rods symmetrically installed on the top wall of the box, with a connecting seat fixed to the movable end of the electric push rod, and a pressure roller rotatably installed on the connecting seat.

[0010] Preferably, the drying element consists of two sets of electric heating plates installed at the top and bottom of the roller conveyor.

[0011] Preferably, the drying component includes two sets of shell plates installed at the top and bottom of the roller conveyor. Several sets of air holes are evenly opened on the inner end of the shell plates, and the two sets of shell plates are connected by a connecting pipe. An air inlet pipe is connected to the connecting pipe, and the other end of the air inlet pipe extends out of the box and is equipped with a hot air blower.

[0012] Preferably, a partition is fixed to the lower side of the inner wall of the box, a one-way pipe is installed on the partition, and a drain pipe with a sealing cap is connected to the lower side of the box side wall corresponding to the partition.

[0013] This utility model provides a drying device for carpet dyeing and printing, which has the following advantages compared with the prior art:

[0014] 1. The system is equipped with a drying unit and a combing unit. After the carpet has been dried, it will move to the combing unit along the roller conveyor. Through the reciprocating movement of the combing rod, the carpet fibers that are mixed and curled up can be combed, making the surface smooth and soft. This realizes the integration of carpet drying and combing, and improves the production efficiency of carpet.

[0015] 2. An auxiliary component is provided. When the carpet moves under this component, the electric push rod is activated, which drives the pressure roller to move down and apply pressure to the carpet. This squeezes out most of the moisture from the carpet, which helps to improve the subsequent drying efficiency and achieve the goal of saving energy. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 This is a cross-sectional view of the drying equipment structure in Embodiment 1 of this utility model;

[0018] Figure 2 This is a cross-sectional view of the drying equipment in Embodiment 1 of this utility model from another perspective;

[0019] Figure 3 This is a schematic diagram of the combing component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the cylindrical and continuous sliding groove structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the drying equipment structure in Embodiment 1 of this utility model;

[0022] Figure 6This is a schematic diagram of the drying equipment in Embodiment 1 of this utility model from another perspective;

[0023] Figure 7 This is a cross-sectional view of the drying equipment structure in Embodiment 2 of this utility model;

[0024] Figure 8 This is a schematic diagram of the drying component structure in Embodiment 2 of this utility model.

[0025] In the diagram: 1-roller conveyor, 2-box, 3-partition, 4-unidirectional pipe, 5-auxiliary component, 6-carding component, 7, 8-drying component;

[0026] 51-Electric push rod, 52-Connecting seat, 53-Pressure roller; 61-Gear motor, 62-Cylinder, 63-Continuous chute, 64-Guide rod, 65-Moving sleeve, 66-Moving rod, 67-Slide rod, 68-Combing rod; 81-Shell plate, 82-Air hole, 83-Connecting pipe, 84-Air inlet pipe, 85-Hot air blower. Detailed Implementation

[0027] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0028] Example 1

[0029] Traditional drying equipment has a single function, only drying. However, after drying, the carpet fibers are often mixed together, requiring a separate scraping and combing process. These two processes are independent, severely limiting carpet production efficiency. Therefore, this embodiment provides a drying device for carpet dyeing and printing, such as... Figures 1-6 As shown, it includes a roller conveyor 1, with a housing 2 installed through it. Inside the housing 2, auxiliary components 5 for squeezing and pulling the carpet are installed at positions corresponding to the inlet and outlet. The auxiliary component 5 closer to the inlet is designated as the right auxiliary component, and the auxiliary component 5 closer to the outlet is designated as the left auxiliary component. Drying components 7, consisting of two sets of heating plates installed at the top and bottom of the roller conveyor 1, are installed inside the housing 2 at positions corresponding to the roller conveyor 1, simultaneously drying both the front and back sides of the carpet. Carding components 6 are symmetrically installed inside the housing 2. Figure 1 Based on the reference for determining the up, down, left, right, front, and back orientation, the carpet moves from the right side of the roller conveyor 1 to the left side. First, it is squeezed by the right auxiliary component to remove most of the water from the carpet. Then, it is dried by the drying component 7. After being dried, the carpet passes through the carding component 6. After being carded, it is pulled by the left auxiliary component. In conjunction with the roller conveyor 1, the carpet is transported out of the box 1, realizing the integration of carpet drying and carding, and improving the carpet production efficiency.

[0030] The mentioned combing component 6 includes a cylinder 62 rotatably mounted on the side wall of the housing 2. A geared motor 61 is mounted on the housing 2 to drive the cylinder 62 to rotate. A continuous slide groove 63 is opened along the circumference of the cylinder 62. A guide rod 64 is installed in the continuous slide groove 63. A movable sleeve 65 is fixed to the other end of the guide rod 64. A movable rod 66 is fixed to the end of the movable sleeve 65 and is slidably connected to the housing 2 (i.e., a slide rod 67 is slidably mounted in the movable rod 66, and the end of the slide rod 67 facing away from the movable rod 66 is fixed to the inner wall of the housing 2). A combing rod 68 facing the carpet surface is fixed on the movable rod 66. After drying, the carpet is moved to the position of the combing unit 6 by the roller conveyor 1. The geared motor 61 starts and drives the cylinder 62 to rotate. With the cooperation of the continuous slide 63 and the guide rod 64, the moving sleeve 65 moves back and forth in a small range. Then, it drives the moving rod 66 and the combing rod 68 on it to move back and forth in a small range, combing the carpet fibers that are mixed and curled up, making the surface smooth and soft. It has the characteristics of simple structure and good combing effect. Moreover, in conjunction with the drying process, the drying and combing of the carpet are integrated, which improves the production efficiency of carpet.

[0031] The aforementioned auxiliary component 5 includes electric push rods 51 symmetrically installed on the top wall of the housing 2. A connecting seat 52 is fixed to the movable end of the electric push rod 51, and a pressure roller 53 is rotatably mounted on the connecting seat 52. Regarding the right auxiliary component, when the carpet moves below this auxiliary component 5, the electric push rods 51 are activated, causing the connecting seat 52 and its pressure roller 53 to move downwards, applying pressure to the carpet. This squeezes out most of the moisture from the carpet, improving subsequent drying efficiency and achieving energy savings.

[0032] In addition, a partition 3 is fixed to the lower inner wall of the box 2, and a one-way pipe 4 is installed on the partition 3. A drain pipe with a sealing cap is connected to the lower side of the partition 3 on the side wall of the box 2. Water is squeezed out of the carpet by the auxiliary component 5. The water falls onto the partition 3 and flows to the bottom of the box 2 through the one-way pipe 4. The partition 3 and the one-way pipe 4 can prevent water from evaporating and re-entering the carpet due to the high temperature inside the box 2, thus ensuring the drying effect on the carpet.

[0033] Example 2

[0034] This is basically the same as Example 1, except that the drying component 7 is replaced with the drying component 8, such as... Figures 7-8As shown, the drying unit 8 includes two sets of shell plates 81 installed at the top and bottom of the roller conveyor 1. Several sets of air holes 82 are evenly distributed on the inner end of each shell plate 81, and the two sets of shell plates 81 are connected by a connecting pipe 83. An air inlet pipe 84 is connected to the connecting pipe 83, and the other end of the air inlet pipe 84 extends out of the housing 2 and is equipped with a hot air blower 85. When the hot air blower 85 is started, hot air enters the air inlet pipe 84, is distributed through the connecting pipe 83 to the cavities of the two sets of shell plates 81, and finally sprays out from the air holes 82 to dry the carpet.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A drying device for carpet dyeing and printing, comprising a roller conveyor (1), characterized in that: A box (2) is installed through the roller conveyor (1). Drying components (7,8) are installed inside the box (2) at the position corresponding to the roller conveyor (1) to dry the front and back of the carpet simultaneously. The box (2) is symmetrically equipped with a combing component (6), which includes a cylinder (62) rotatably mounted on the side wall of the box (2). The cylinder (62) has a continuous groove (63) along its circumference. A guide rod (64) is installed in the continuous groove (63). A movable sleeve (65) is fixed at the other end of the guide rod (64). A movable rod (66) is slidably connected to the box (2) at the end of the movable sleeve (65). A combing rod (68) facing the carpet surface is fixed on the movable rod (66). A geared motor (61) that drives the cylinder (62) is installed on the box (2).

2. The drying equipment for carpet dyeing and printing according to claim 1, characterized in that: The combing component (6) also includes a slide rod (67) slidably installed in the moving rod (66), with the end of the slide rod (67) facing away from the moving rod (66) fixed to the inner wall of the box (2).

3. The drying equipment for carpet dyeing and printing according to claim 1, characterized in that: The box (2) is equipped with auxiliary parts (5) for squeezing and pulling carpet at the positions corresponding to the input and output ports.

4. The drying equipment for carpet dyeing and printing according to claim 3, characterized in that: The auxiliary component (5) includes an electric push rod (51) symmetrically installed on the top wall of the box (2). The movable end of the electric push rod (51) is fixed with a connecting seat (52), and a pressure roller (53) is rotatably installed on the connecting seat (52).

5. The drying equipment for carpet dyeing and printing according to claim 1, characterized in that: The drying component (7) consists of two sets of heating plates installed at the top and bottom of the roller conveyor (1).

6. The drying equipment for carpet dyeing and printing according to claim 1, characterized in that: The drying component (8) includes two sets of shell plates (81) installed at the top and bottom of the roller conveyor (1). Several sets of air holes (82) are evenly opened at the inner end of the shell plate (81), and the two sets of shell plates (81) are connected by a connecting pipe (83). An air inlet pipe (84) is connected to the connecting pipe (83), and the other end of the air inlet pipe (84) extends out of the box (2) and is equipped with a hot air blower (85).

7. The drying equipment for carpet dyeing and printing according to claim 1, characterized in that: A partition (3) is fixed on the lower side of the inner wall of the box (2), a one-way pipe (4) is installed on the partition (3), and a drain pipe with a sealing cap is connected to the lower side of the side wall of the box (2) corresponding to the partition (3).

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