Cleaning device applied to furnace cover of refining furnace
By designing a cleaning device that includes a metal brush, a drive motor is used to rotate the metal brush, which is then fixed by a high-pressure water gun and an electromagnet. This enables the directional movement and tilting of the metal brush, solving the problems of incomplete cleaning and time-consuming and labor-intensive processes in existing technologies, and improving cleaning efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU HUAXIANG REFRACTORIES IND
- Filing Date
- 2025-02-26
- Publication Date
- 2026-05-05
AI Technical Summary
In existing technologies, relying solely on high-pressure water guns is insufficient to completely remove residue from refining furnace covers, resulting in poor cleaning quality and time-consuming and labor-intensive processes.
Design a cleaning device including a metal brush. A drive motor rotates the metal brush, which, in conjunction with a high-pressure water gun, achieves directional movement of the metal brush through the cooperation of a mounting shaft, a sliding groove, and a slider. The high-pressure water gun then cleans the brush. A limiting shaft and a limiting frame allow the metal brush to tilt and reset. A guide rail and a sliding groove allow the slider to slide. A bidirectional constant-speed motor and a threaded rod enable the movement and lifting of the metal brush. An electromagnet secures the guide rail.
It effectively removes residue from the refining furnace cover, improving cleaning efficiency and saving physical labor.
Smart Images

Figure CN224202223U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of furnace cover cleaning technology, specifically a cleaning device for refining furnace covers. Background Technology
[0002] Refining furnaces are a type of smelting equipment used in the thermal processing industry. They are mainly used in ferrous metallurgy for the final deoxidation and alloying processes of molten steel. They are classified in different ways depending on the purpose of smelting, with common types including argon-blown refining furnaces and LF refining furnaces.
[0003] Currently, in the cleaning of refining furnace covers, relying solely on high-pressure water guns is insufficient to completely remove all residues, thus failing to guarantee cleaning quality. Furthermore, manual scrubbing is both time-consuming and labor-intensive, resulting in low work efficiency. Therefore, there is an urgent need for a cleaning device for refining furnace covers to improve these issues. Utility Model Content
[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.
[0005] Therefore, one objective of this utility model is to provide a cleaning device for the furnace cover of a refining furnace, so as to solve the problems mentioned in the background art and overcome the shortcomings of the prior art.
[0006] To achieve the above objectives, one embodiment of this utility model provides a cleaning device for a refining furnace cover, comprising a metal brush, a fixing device on the top of the metal brush, the fixing device comprising a mounting plate, a mounting shaft inside the mounting plate, a transmission plate outside the mounting shaft, a mounting bracket on the top of the transmission plate, a mounting block inside the mounting bracket, an electric push rod on one side of the mounting block, a mounting column at the bottom of the mounting bracket, and a slot at the bottom of the transmission plate.
[0007] The present invention is further configured such that: a support rod is provided on the top of the mounting plate, a connecting plate is provided on the top of the support rod, a drive motor is provided on the top of the connecting plate, and a mounting cylinder is provided on the outside of the drive motor.
[0008] By adopting the above technical solution, a drive motor is installed on the top of the connecting plate, which drives the metal brush to rotate.
[0009] The present invention is further configured such that: the transmission plate is rotatably connected to the outside of the mounting shaft, the metal brush is connected to the inside of the slot, the mounting column and the support rod are both fixedly connected to the top of the mounting plate, and the connecting plate is fixedly connected to the output shaft of the drive motor.
[0010] By adopting the above technical solution, the metal card is inserted into the card slot, which facilitates replacement.
[0011] The present invention is further configured such that: the mounting bracket is fixedly connected to the top of the transmission plate and the mounting column respectively, the mounting block is rotatably connected to the inside of the mounting bracket, and the electric push rod is fixedly connected to the mounting block.
[0012] By adopting the above technical solution, the mounting block is rotatably connected to the inside of the mounting frame, which facilitates the rotation of the transmission plate.
[0013] The present invention is further configured such that: a steering device is provided on the outer side of the mounting cylinder, the steering device includes a limiting shaft, a limiting frame is provided on the outer side of the limiting shaft, a slider is provided on the top of the limiting frame, a return spring is provided on the bottom of the slider, and a moving device is provided on the outer side of the slider.
[0014] By adopting the above technical solution, a limit frame is provided on the outside of the limit shaft, which facilitates the rotation of the metal brush.
[0015] The present invention is further configured such that: the limiting shaft is fixedly connected to the mounting cylinder, the limiting frame is rotatably connected to the outside of the limiting shaft, and the return spring is fixedly connected to the top of the mounting cylinder as it moves away from the slider.
[0016] By adopting the above technical solution, the limiting frame is rotatably connected to the outside of the limiting shaft, thus playing a limiting role.
[0017] The present invention is further configured such that: the moving device includes a slide groove, a guide rail is provided on the outer side of the slide groove, a threaded rod is provided inside the guide rail, a threaded cylinder is provided on the outer side of the threaded rod, a bidirectional constant speed motor is provided at one end of the threaded rod, limit plates are provided at both ends of the guide rail, a lifting rod is provided at the bottom of the limit plate, and an electromagnet is provided at the bottom of the lifting rod.
[0018] By adopting the above technical solution, a guide rail is provided on the outside of the slide, which facilitates the sliding of the slider.
[0019] The present invention is further configured such that: the groove is opened on the outside of the slider, the threaded cylinder is disposed inside the slider, the two ends of the threaded rod are rotatably connected to the inside of the guide rail, and the lifting rod is fixedly connected to the electromagnet.
[0020] By adopting the above technical solution, the two ends of the threaded rod are rotatably connected to the inside of the guide rail, which facilitates the sliding of the slider.
[0021] In summary, the beneficial technical effects of this utility model are as follows:
[0022] 1. This cleaning device for refining furnace covers uses a drive motor, connecting plate, and support rod to rotate a metal brush. A mounting bracket, mounting block, and electric push rod rotate a transmission plate. An additional mounting shaft facilitates the rotation of the transmission plate. The transmission plate and slot facilitate the replacement of the metal brush. Using this structure, it can be used with a high-pressure water gun for cleaning, effectively removing residue from the outside of the furnace cover.
[0023] 2. This cleaning device for refining furnace covers utilizes a combination of a limiting shaft and a limiting frame to facilitate the tilting of the metal brush. A return spring facilitates the brush's reset. A guide rail and a sliding groove facilitate the sliding of the slider. A bidirectional constant-speed motor, a threaded rod, and a threaded cylinder drive the slider's movement. A limiting plate and a lifting rod move the metal brush up and down. An electromagnet secures the guide rail. This structure allows for directional movement of the metal brush, saving physical effort and improving work efficiency.
[0024] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0025] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0026] Figure 1 This is a schematic diagram of the structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the fixing device of this utility model;
[0028] Figure 3 This is a schematic diagram of the internal structure of the mounting cylinder of this utility model;
[0029] Figure 4 This is a schematic diagram of the steering device structure of this utility model;
[0030] Figure 5 This is a structural schematic diagram of the mobile device of this utility model.
[0031] In the diagram: 1. Metal brush; 2. Fixing device; 3. Mounting plate; 4. Mounting shaft; 5. Transmission plate; 6. Mounting bracket; 7. Mounting block; 8. Electric actuator; 9. Mounting column; 10. Slot; 11. Support rod; 12. Connecting plate; 13. Drive motor; 14. Mounting cylinder; 15. Steering device; 16. Limiting shaft; 17. Limiting bracket; 18. Slider; 19. Return spring; 20. Moving device; 21. Slide groove; 22. Guide rail; 23. Threaded rod; 24. Threaded cylinder; 25. Bidirectional constant speed motor; 26. Limiting plate; 27. Lifting rod; 28. Electromagnet. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0033] Example 1
[0034] Reference Figure 1 , Figure 2 and Figure 3 This utility model discloses a cleaning device for a refining furnace cover, comprising a metal brush 1, a fixing device 2 on the top of the metal brush 1, a mounting plate 3, a mounting shaft 4 inside the mounting plate 3, a transmission plate 5 on the outside of the mounting shaft 4, a mounting bracket 6 on the top of the transmission plate 5, a mounting block 7 inside the mounting bracket 6, an electric push rod 8 on one side of the mounting block 7, a mounting post 9 at the bottom of the mounting bracket 6, and a slot 10 at the bottom of the transmission plate 5. In this embodiment, the mounting plate 3 serves as a transmission device, the mounting shaft 4 facilitates the rotation of the transmission plate 5, and the transmission plate 5 engages the metal brush 1.
[0035] Reference Figure 3 The top of the mounting plate 3 is provided with a support rod 11, the top of the support rod 11 is provided with a connecting plate 12, the top of the connecting plate 12 is provided with a drive motor 13, and the outside of the drive motor 13 is provided with a mounting cylinder 14. In this embodiment, the drive motor 13 drives the metal brush 1 to rotate, and the support rod 11 serves as a limit.
[0036] Reference Figure 2 and Figure 3The transmission plate 5 is rotatably connected to the outside of the mounting shaft 4, the metal brush 1 is snapped into the inside of the slot 10, the mounting column 9 and the support rod 11 are both fixedly connected to the top of the mounting plate 3, and the connecting plate 12 is fixedly connected to the output shaft of the drive motor 13. In this embodiment, the slot 10 facilitates the installation of the metal brush 1, and the mounting column 9 supports the mounting frame 6.
[0037] Reference Figure 2 The mounting bracket 6 is fixedly connected to the top of the transmission plate 5 and the mounting column 9 respectively. The mounting block 7 is rotatably connected to the inside of the mounting bracket 6. The electric push rod 8 is fixedly connected to the mounting block 7. In this embodiment, the mounting bracket 6 facilitates the rotation of the mounting block 7, and the electric push rod 8 drives the transmission plate 5 to rotate.
[0038] Reference Figure 4 and Figure 5 A steering device 15 is provided on the outer side of the mounting cylinder 14. The steering device 15 includes a limiting shaft 16. A limiting frame 17 is provided on the outer side of the limiting shaft 16. A slider 18 is provided on the top of the limiting frame 17. A return spring 19 is provided on the bottom of the slider 18. A moving device 20 is provided on the outer side of the slider 18. In this embodiment, the limiting shaft 16 facilitates the angle of the metal brush 1, the limiting frame 17 facilitates the rotation of the limiting shaft 16, and the slider 18 drives the metal brush 1 to move.
[0039] Reference Figure 4 and Figure 5 The limiting shaft 16 is fixedly connected to the mounting cylinder 14, the limiting frame 17 is rotatably connected to the outside of the limiting shaft 16, and the reset spring 19 is fixedly connected to the top of the mounting cylinder 14 away from the slider 18. In this embodiment, the mounting cylinder 14 plays a transmission role, and the reset spring 19 plays a role in facilitating the reset of the metal brush 1.
[0040] Reference Figure 4 and Figure 5 The moving device 20 includes a slide groove 21, a guide rail 22 on the outer side of the slide groove 21, a threaded rod 23 inside the guide rail 22, a threaded cylinder 24 on the outer side of the threaded rod 23, a bidirectional constant speed motor 25 at one end of the threaded rod 23, limit plates 26 at both ends of the guide rail 22, a lifting rod 27 at the bottom of the limit plate 26, and an electromagnet 28 at the bottom of the lifting rod 27. In this embodiment, the slide groove 21 serves as a limit, the guide rail 22 serves as the movement of the slider 18, and the threaded rod 23 serves as a transmission mechanism.
[0041] Reference Figure 4 and Figure 5The slide groove 21 is opened on the outside of the slider 18, the threaded cylinder 24 is set inside the slider 18, the two ends of the threaded rod 23 are rotatably connected to the inside of the guide rail 22, the lifting rod 27 is fixedly connected to the electromagnet 28. In this embodiment, the threaded cylinder 24 plays the role of adapting to the threaded rod 23, the lifting rod 27 plays the role of controlling the height of the metal brush 1, and the electromagnet 28 plays the role of fixing the guide rail 22.
[0042] The implementation principle of this embodiment is as follows:
[0043] When the furnace cover needs to be cleaned, the guide rail 22 is fixed to the outside of the furnace cover using the electromagnet 28, and the height of the metal brush 1 is controlled by the lifting rod 27. Then, the drive motor 13 starts to work and drives the connecting plate 12 and the bottom structure (including the metal brush 1) to rotate to clean the furnace cover. The metal brush 1 can easily remove the residue, and the furnace cover can be cleaned by rinsing with a high-pressure water gun.
[0044] During the cleaning process, the bidirectional constant speed motor 25 drives the threaded rod 23 to rotate. The threaded rod 23 works in conjunction with the threaded cylinder 24 to drive the slider 18 to slide inside the guide rail 22. The slider 18 drives the rotating metal brush 1 to move. Since the surface of the furnace cover is not completely flat, when facing unevenness, the limiting shaft 16 will limit the rotation of the internal part of the limiting frame 17 to tilt the metal brush 1. At the same time, the return spring 19 deforms. After the cleaning of a single area is completed, the electromagnet 28 is turned off and the guide rail 22 is pulled upward. After the metal brush 1 loses connection with the furnace cover, the return spring 19 begins to recover its deformation, driving the metal brush 1 to return to its original position.
[0045] When it is necessary to replace the metal brush 1, the output shaft of the electric actuator 8 begins to extend outward, pushing the transmission plate 5 to rotate outside the mounting shaft 4 (the mounting shaft 4 is located inside the mounting plate 3), and the mounting block 7 rotates inside the mounting bracket 6. When the electric actuator 8 can no longer push the transmission plate 5 to rotate, the metal brush 1 will fall off naturally. Then, a new metal brush 1 is replaced at the bottom of the transmission plate 5. At the same time, the output shaft of the electric actuator 8 begins to retract, pulling the transmission plate 5 to move, and using the slot 10 to engage with the top of the metal brush 1.
[0046] Compared with the prior art, the present invention has the following advantages:
[0047] The drive motor 13, connecting plate 12, and support rod 11 work together to rotate the metal brush 1. The mounting bracket 6, mounting block 7, and electric push rod 8 work together to rotate the transmission plate 5. The addition of mounting shaft 4 facilitates the rotation of the transmission plate 5. The cooperation between the transmission plate 5 and the slot 10 facilitates the replacement of the metal brush 1. Using the above structure, a high-pressure water gun can be used for cleaning, effectively removing residue from the outside of the furnace cover. The cooperation between the limiting shaft 16 and the limiting bracket 17 facilitates the tilting of the metal brush 1. The structure includes a return spring 19 to facilitate the reset of the metal brush 1, a guide rail 22 and a slide groove 21 to facilitate the sliding of the slider 18, a bidirectional constant speed motor 25, a threaded rod 23 and a threaded cylinder 24 to drive the slider 18 to move, a limit plate 26 and a lifting rod 27 to drive the metal brush 1 to rise and fall, and an electromagnet 28 to facilitate the fixing of the guide rail 22. By using the above structure, the metal brush 1 can be moved in a directional manner, which saves physical strength and improves work efficiency.
[0048] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. A cleaning device for a refining furnace cover, characterized in that: The device includes a metal brush (1), a fixing device (2) is provided on the top of the metal brush (1), the fixing device (2) includes a mounting plate (3), a mounting shaft (4) is provided inside the mounting plate (3), a transmission plate (5) is provided on the outside of the mounting shaft (4), a mounting bracket (6) is provided on the top of the transmission plate (5), a mounting block (7) is provided inside the mounting bracket (6), an electric push rod (8) is provided on one side of the mounting block (7), a mounting column (9) is provided at the bottom of the mounting bracket (6), and a slot (10) is provided at the bottom of the transmission plate (5).
2. The cleaning device for a refining furnace cover according to claim 1, characterized in that: The mounting plate (3) is provided with a support rod (11) at the top, a connecting plate (12) is provided at the top of the support rod (11), a drive motor (13) is provided at the top of the connecting plate (12), and a mounting cylinder (14) is provided on the outside of the drive motor (13).
3. The cleaning device for a refining furnace cover according to claim 2, characterized in that: The transmission plate (5) is rotatably connected to the outside of the mounting shaft (4), the metal brush (1) is snapped into the inside of the slot (10), the mounting column (9) and the support rod (11) are both fixedly connected to the top of the mounting plate (3), and the connecting plate (12) is fixedly connected to the output shaft of the drive motor (13).
4. The cleaning device for a refining furnace cover according to claim 1, characterized in that: The mounting bracket (6) is fixedly connected to the top of the transmission plate (5) and the mounting column (9), respectively. The mounting block (7) is rotatably connected to the inside of the mounting bracket (6), and the electric push rod (8) is fixedly connected to the mounting block (7).
5. A cleaning device for a refining furnace cover according to claim 2, characterized in that: A steering device (15) is provided on the outside of the mounting cylinder (14). The steering device (15) includes a limiting shaft (16). A limiting frame (17) is provided on the outside of the limiting shaft (16). A slider (18) is provided on the top of the limiting frame (17). A return spring (19) is provided on the bottom of the slider (18). A moving device (20) is provided on the outside of the slider (18).
6. A cleaning device for a refining furnace cover according to claim 5, characterized in that: The limiting shaft (16) is fixedly connected to the mounting cylinder (14), the limiting frame (17) is rotatably connected to the outside of the limiting shaft (16), and the return spring (19) is fixedly connected to the top of the mounting cylinder (14) as it moves away from the slider (18).
7. A cleaning device for a refining furnace cover according to claim 5, characterized in that: The moving device (20) includes a slide (21), a guide rail (22) is provided on the outside of the slide (21), a threaded rod (23) is provided inside the guide rail (22), a threaded cylinder (24) is provided on the outside of the threaded rod (23), a bidirectional constant speed motor (25) is provided at one end of the threaded rod (23), a limit plate (26) is provided at both ends of the guide rail (22), a lifting rod (27) is provided at the bottom of the limit plate (26), and an electromagnet (28) is provided at the bottom of the lifting rod (27).
8. A cleaning device for a refining furnace cover according to claim 7, characterized in that: The groove (21) is opened on the outside of the slider (18), the threaded cylinder (24) is set inside the slider (18), the two ends of the threaded rod (23) are rotatably connected to the inside of the guide rail (22), and the lifting rod (27) is fixedly connected to the electromagnet (28).