Weighing sensor mounting structure of high-precision belt weigher
By adopting a rigid integral structure and a weighing sensor mounting structure assisted by a bubble level on the belt scale, the problem of uneven force distribution of the weighing sensor is solved, thereby improving the measurement accuracy and stability of the belt scale.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WESTON INTELLIGENT TECH XUZHOU CO LTD
- Filing Date
- 2024-12-31
- Publication Date
- 2026-05-05
AI Technical Summary
The existing belt scale's load cells have uneven contact points during installation, resulting in uneven force distribution and affecting measurement accuracy. In particular, they cannot accurately detect force changes when the material distribution is uneven.
The load cell and load-bearing component are fixed to the bottom of the load-bearing beam by threaded connection to form a rigid integral structure. Combined with the connecting component and the load-bearing component, the force is evenly transmitted. A bubble level is used to assist in the installation to avoid tilting and enhance the ability to work together.
This improves the measurement accuracy of belt scales, reduces measurement errors caused by structural deformation or displacement, and ensures stability and accuracy when conveying eccentric materials.
Smart Images

Figure CN224202544U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of belt scale technology, specifically to a weighing sensor mounting structure for a high-precision belt scale. Background Technology
[0002] When installing a belt scale, the load cell is connected to the idler frame base in a contact manner. However, with this contact installation, the force is transmitted between the load cell and the idler frame base through a limited number of contact points. These contact points may not distribute the force evenly, resulting in some areas experiencing excessive force while others experience less force. For example, when the material is unevenly distributed on the belt, the force on the idler frame will change. However, due to the uneven force distribution at the contact points, the load cell cannot accurately detect this change, thus affecting the measurement accuracy.
[0003] Therefore, there is an urgent need for a high-precision weighing sensor mounting structure for belt scales to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a high-precision belt scale weighing sensor mounting structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a weighing sensor mounting structure for a high-precision belt scale, including a fixing frame for mounting the weighing sensor body, two sets of the weighing sensor body are symmetrically fixed on the fixing frame, and a bearing component is also provided above the weighing sensor body. A load-bearing beam is provided between the weighing sensor body and the bearing component. The two sets of the weighing sensor body are fixed to the bottom of the load-bearing beam by a threaded connection. A connecting component for auxiliary connection and fixing is provided between the load-bearing beam and the bearing component.
[0006] The load-bearing component includes a base, on which multiple sets of mounting brackets are fixed, and idlers for lifting the belt are rotatably connected to the mounting brackets.
[0007] Two sets of the connecting components are symmetrically arranged between the base and the load-bearing beam. The connecting components include connecting seats fixed on the load-bearing beam. A pressure plate is provided above the base. The pressure plate and the connecting seats are fixed together by bolts.
[0008] The mounting bracket is fitted with a protective cover for shielding and protecting the weighing sensor body.
[0009] The load-bearing beam is provided with an identification component for identifying the state of the fixed load-bearing beam. The identification component includes an installation groove opened on the load-bearing beam, and a bubble level is fixed inside the installation groove by a limiting component.
[0010] The limiting component includes two sets of clamping plates disposed inside the mounting groove. The mounting groove is provided with a telescopic component for telescopic connection of the clamping plates. An arc-shaped groove is provided on one side of the two sets of clamping plates to abut against the outside of the bubble level. An inclined surface is provided on one side of the clamping plates to abut against the bubble level for transmission.
[0011] The telescopic assembly includes multiple sets of sleeves fixed inside the mounting groove. A sliding rod is slidably connected to each sleeve. One end of the sliding rod is fixed to a clamping plate. A spring is sleeved on the outside of each sleeve. The two ends of the spring are respectively connected to the inner wall of the mounting groove and the clamping plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This utility model discloses a weighing sensor installation structure for a high-precision belt scale. When the weighing sensor is installed and used on the belt scale, the cooperation between the connecting components, the bearing components, and the load-bearing beam helps to form a rigid integral structure between the installed weighing sensor body and the bearing components. This rigid connection allows the bearing components to better transfer force to the weighing sensor body when bearing the weight of eccentric materials. Furthermore, due to the high stability of the rigid integral structure, the collaborative working ability between the bearing components and the weighing sensor body is enhanced. When facing eccentric material conveying, the entire structure can more stably bear the weight, reducing measurement errors caused by structural deformation or displacement, and improving the detection accuracy of the belt scale. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall external structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the identification component structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the limiting component and telescopic component of this utility model.
[0017] In the diagram: 101, fixed frame; 102, load cell body; 2, load-bearing beam; 301, base; 302, mounting frame; 303, idler roller; 401, connecting seat; 402, pressure plate; 5, protective cover; 601, mounting groove; 602, bubble level; 701, clamping plate; 702, arc groove; 703, inclined plane; 801, sleeve; 802, slide rod; 803, spring. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3 The present invention provides a weighing sensor mounting structure for a high-precision belt scale, including a fixing frame 101 for mounting the weighing sensor body 102, two sets of weighing sensor bodies 102 are symmetrically fixed on the fixing frame 101, and a bearing component is provided above the weighing sensor body 102. A load-bearing beam 2 is provided between the weighing sensor body 102 and the load-bearing component. The two sets of weighing sensor bodies 102 are fixed to the bottom of the load-bearing beam 2 by threaded connection. A connecting component for auxiliary connection and fixing is provided between the load-bearing beam 2 and the load-bearing component.
[0020] It should be noted that when the load cell is installed and used on the belt scale, the cooperation between the connecting component, the bearing component, and the load-bearing beam 2 helps to form a rigid integral structure between the installed load cell body 102 and the bearing component. This rigid connection allows the bearing component to better transfer force to the load cell body 102 when bearing the weight of eccentric materials. Furthermore, due to the high stability of the rigid integral structure, the cooperative working ability between the bearing component and the load cell body 102 is enhanced. When facing eccentric material conveying, the entire structure can more stably bear the weight, reduce measurement errors caused by structural deformation or displacement, and improve the detection accuracy of the belt scale.
[0021] The load-bearing component includes a base 301, on which multiple sets of mounting brackets 302 are fixed, and on which idler rollers 303 for lifting the belt are rotatably connected;
[0022] It should be noted here that the belt and the material on the belt are supported by the base 301, the mounting frame 302 and the idler roller 303, and the belt abuts against the upper end of the idler roller 303.
[0023] It is worth noting that the base 301, mounting bracket 302 and idler roller 303 are conventional load-bearing support components on the belt scale, and will not be described in detail in this application.
[0024] Two sets of connecting components are symmetrically arranged between the base 301 and the load-bearing beam 2. The connecting components include a connecting seat 401 fixed on the load-bearing beam 2, and a pressure plate 402 is provided above the base 301. The pressure plate 402 and the connecting seat 401 are fixed together by bolts.
[0025] It should be noted here that the connection between the connecting seat 401, the pressure plate 402 and the connecting block 403 assists in the fixed installation between the base 301 and the load-bearing beam 2.
[0026] A protective cover 5 for shielding and protecting the weighing sensor body 102 is fixed on the mounting bracket 101;
[0027] It should be noted here that the protective cover 5 is used to shield and protect the weighing sensor body 102.
[0028] The load-bearing beam 2 is provided with an identification component for identifying the state of the fixed load-bearing beam 2. The identification component includes an installation groove 601 opened on the load-bearing beam 2. A bubble level 602 is fixed inside the installation groove 601 by a limiting component.
[0029] It should be noted that during the installation and fixing of the load-bearing beam 2 and the two sets of weighing sensor bodies 102, the state of the weighing sensor bodies 102 is promptly identified by the bubble level 602 installed inside the mounting groove 601 on the load-bearing beam 2, so as to avoid the load-bearing beam 2 tilting during the installation and connection process, and further facilitate more accurate rigid connection transmission in the future.
[0030] The limiting component includes two sets of clamping plates 701 disposed inside the mounting groove 601. The mounting groove 601 is provided with a telescopic component for telescopic connection of the clamping plates 701. An arc-shaped groove 702 for abutting against the outer side of the bubble level 602 is provided on the opposite side of the two sets of clamping plates 701. An inclined surface 703 for abutting against the bubble level 602 is provided on one side of the clamping plate 701.
[0031] It should be noted that: when the bubble level 602 is pushed between the two sets of clamping plates 701, the bubble level 602 abuts against the inclined surface 703 on the clamping plate 701. During the abutment, the two sets of clamping plates 701 are pushed away from each other by the force. After the bubble level 602 moves between the two sets of clamping plates 701, the telescopic component pushes the clamping plate 701 back to its original position, so that the arc groove 702 on the clamping plate 701 abuts against the bubble level 602, thus completing the clamping and installation of the bubble level 602.
[0032] The telescopic assembly includes multiple sets of sleeves 801 fixed inside the mounting groove 601. A slide rod 802 is slidably connected to the sleeve 801. One end of the slide rod 802 is fixed to the clamping plate 701. A spring 803 is sleeved on the outside of the sleeve 801. The two ends of the spring 803 are respectively connected to the inner wall of the mounting groove 601 and the clamping plate 701.
[0033] It should be noted that the sleeve 801 and the slide rod 802 facilitate the telescopic connection of the clamping plate 701, and the spring 803 pushes the clamping plate 701 back to its original position after the contraction movement.
[0034] Working principle: When the load cells are installed on the belt scale, two sets of load cell bodies 102 are fixedly installed on the mounting bracket 101. After installation, the load-bearing beam 2 is fixed between the two sets of load cell bodies 102. After the load-bearing beam 2 is fixed, the base 301 on the bearing component is connected and fixed to the load-bearing beam 2 through the connecting component. After the connection is completed, the connection and fixing effect of the connecting component, the load-bearing beam 2 and the two sets of load cell bodies 102 helps to form a rigid integral structure between the installed load cell bodies 102 and the bearing component. This rigid connection allows the bearing component to better transmit the force to the load cell bodies 102 when bearing the weight of eccentric materials. Moreover, due to the high stability of the rigid integral structure, the cooperative working ability between the bearing component and the load cell bodies 102 is enhanced. When facing the situation of eccentric material conveying, the whole structure can more stably bear the weight, reduce the measurement error caused by structural deformation or displacement, and improve the detection accuracy of the belt scale.
[0035] During the installation and fixing of the load-bearing beam 2 and the two sets of weighing sensor bodies 102, the state of the weighing sensor bodies 102 is promptly identified by the bubble level 602 installed inside the mounting groove 601 on the load-bearing beam 2, so as to avoid the load-bearing beam 2 from tilting during the installation and connection process, and further facilitate more accurate rigid connection transmission in the future.
[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A weighing sensor mounting structure for a high-precision belt scale, comprising: A mounting bracket (101) for mounting the load cell body (102) is provided, wherein two sets of load cell bodies (102) are symmetrically fixed on the mounting bracket (101); Its characteristic is that it further includes: A load-bearing component is provided above the load cell body (102). A load-bearing beam (2) is provided between the load cell body (102) and the load-bearing component. Two sets of load cell bodies (102) are fixed to the bottom of the load-bearing beam (2) by threaded connection. A connecting component for auxiliary connection and fixing is provided between the load-bearing beam (2) and the load-bearing component. The load-bearing component includes a base (301), on which multiple sets of mounting brackets (302) are fixed, and on which idler rollers (303) for lifting the belt are rotatably connected. Two sets of the connecting components are symmetrically arranged between the base (301) and the load-bearing beam (2). The connecting components include a connecting seat (401) fixed on the load-bearing beam (2). A pressure plate (402) is provided above the base (301). The pressure plate (402) and the connecting seat (401) are fixed together by bolts. A protective cover (5) for shielding and protecting the weighing sensor body (102) is fixed on the fixing frame (101). The load-bearing beam (2) is provided with an identification component for identifying the state of the fixed load-bearing beam (2). The identification component includes an installation groove (601) opened on the load-bearing beam (2). A bubble level (602) is fixed inside the installation groove (601) by a limiting component. The limiting component includes two sets of clamping plates (701) disposed inside the mounting groove (601). The mounting groove (601) is provided with a telescopic component for telescopic connection of the clamping plates (701). An arc-shaped groove (702) for abutting against the outside of the bubble level (602) is provided on the opposite side of the two sets of clamping plates (701). An inclined surface (703) for abutting against the bubble level (602) is provided on one side of the clamping plate (701).
2. The weighing sensor mounting structure for a high-precision belt scale according to claim 1, characterized in that: The telescopic assembly includes multiple sets of sleeves (801) fixed inside the mounting groove (601). A slide rod (802) is slidably connected to the sleeve (801). One end of the slide rod (802) is fixed to the clamping plate (701). A spring (803) is sleeved on the outside of the sleeve (801). The two ends of the spring (803) are respectively connected to the inner wall of the mounting groove (601) and the clamping plate (701).