Vibration testing device
By designing a vibration testing device and using positioning and pressing components to position and fix the battery pack, the problem of simulating vibration of the battery pack during transportation or use was solved, and the structural stability and performance reliability of the battery pack were evaluated.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI PYLON TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-05
AI Technical Summary
The lack of existing technology for devices that can simulate the vibration of battery packs during transportation or use affects the assessment of battery performance and safety.
A vibration testing device was designed, including a vibration test bench, a pressing component, and a positioning component. The positioning component positions the battery pack in the horizontal direction, and the pressing component fixes the battery pack in the vertical direction, simulating the vibration environment during transportation or use.
Effectively assess the structural stability and performance reliability of battery packs, ensure the accuracy and safety of test results, and provide a basis for design improvements.
Smart Images

Figure CN224202697U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery manufacturing technology, and in particular to a vibration testing device. Background Technology
[0002] Currently, battery packs are subject to various vibrations and impacts during transportation or use. These mechanical factors not only affect battery performance but may also pose a threat to user safety. Therefore, there is an urgent need to develop a device that can simulate the vibrations that battery packs experience during transportation or actual use, thereby helping to evaluate their mechanical strength, the stability of connections between components, and the reliability of internal circuits at different frequencies and amplitudes. Utility Model Content
[0003] The purpose of this application is to provide a vibration testing device, which to some extent solves the technical problem in the prior art of urgently needing to develop a device that can simulate the vibration of a battery pack during transportation or actual use.
[0004] This application provides a vibration testing device, including: a vibration testing table, a pressing component, a first fastening component, and a positioning component; wherein, the vibration testing table is used to place the object to be tested, the pressing component is used to press onto the object to be tested, and the first fastening component is used to fix the pressing component to the vibration testing table, so that the object to be tested is positioned in a first preset direction.
[0005] The positioning component is connected to the vibration test bench, and the positioning component is provided at least on both sides or at least two opposite corners of the object to be tested, so that the object to be tested is positioned in a second preset direction and a third preset direction.
[0006] In the above technical solution, the positioning component and the vibration test bench are detachably connected via a second fastening component.
[0007] In any of the above technical solutions, the vibration test bench is further provided with a plurality of first mounting holes, and the plurality of first mounting holes are arranged in a row along the second preset direction and the third preset direction.
[0008] In any of the above technical solutions, the positioning member is further provided with a second mounting hole, and the second fastening member is sequentially installed in the second mounting hole and one of the first mounting holes to fix the positioning member to the vibration test bench.
[0009] In any of the above technical solutions, the positioning component is further L-shaped.
[0010] In any of the above technical solutions, the positioning member further includes a first positioning protrusion disposed along the second preset direction and facing the object to be detected, and is used to abut against the side of the object to be detected.
[0011] In any of the above technical solutions, the positioning member further includes a second positioning protrusion disposed along the third preset direction and facing the object to be detected, and is used to abut against the side of the object to be detected.
[0012] In any of the above technical solutions, further, the pressing member extends along the third preset direction, and the pressing member forms a plurality of first through holes arranged sequentially at intervals along the third preset direction; the vibration test bench forms a plurality of second through holes arranged sequentially at intervals along the second preset direction; and the first fastening member is detachably installed in the first through holes and the second through holes; or
[0013] The pressing member extends along the second preset direction and forms a plurality of first through holes arranged sequentially at intervals along the second preset direction. The vibration test bench forms a plurality of second through holes arranged sequentially at intervals along the third preset direction. The first fastening member is detachably installed in the first through holes and the second through holes.
[0014] In any of the above technical solutions, the number of pressing components is multiple, and the multiple pressing components are arranged sequentially at intervals along the second preset direction or the third preset direction.
[0015] In any of the above technical solutions, the pressing component is further described as a hollow beam structure.
[0016] In any of the above technical solutions, a first protective member is further provided on the side of the pressing member closest to the object to be tested.
[0017] In any of the above technical solutions, a second protective component is further provided on the side of the positioning component closest to the object to be detected.
[0018] Compared with the prior art, the beneficial effects of this application are as follows:
[0019] This application designs a battery pack vibration testing fixture to simulate the vibration environment that the battery pack may encounter during transportation or actual use, in order to verify the structural stability and performance reliability of the battery pack, providing an important basis for the design and improvement of the battery pack. In addition, this application uses positioning components to position the battery pack in the horizontal direction and pressing components to position the battery pack in the vertical direction, applying constraints to the battery pack so that it will not fly off the test stand during the vibration test, ensuring the normal conduct of the test and the accuracy of the test results. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 An assembly diagram of the vibration testing device and battery pack provided in the embodiments of this application;
[0022] Figure 2 Another assembly diagram of the vibration testing device and battery pack provided in the embodiments of this application;
[0023] Figure 3 Another structural schematic diagram of the vibration testing device provided in the embodiments of this application;
[0024] Figure 4 This is a schematic diagram of the structure of the vibration test bench provided in the embodiments of this application;
[0025] Figure 5 This is a schematic diagram of the positioning component provided in an embodiment of this application;
[0026] Figure 6 This is a structural schematic diagram of the pressing component provided in an embodiment of this application.
[0027] Figure label:
[0028] 1-Vibration test bench, 11-First mounting hole, 2-Pressure component, 21-First through hole, 3-First fastening component, 4-Positioning component, 41-First extension, 42-Second extension, 43-Second mounting hole, 44-First positioning protrusion, 45-Second positioning protrusion, 5-Second fastening component, 6-First protective component, 7-Battery pack, a-First preset direction, b-Second preset direction, c-Third preset direction. Detailed Implementation
[0029] The technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this application, but not all embodiments.
[0030] The components of the embodiments of this application described and shown in the accompanying drawings can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of this application provided in the drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application.
[0031] Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0032] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0033] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0034] The following reference Figures 1 to 6 This application describes a vibration testing apparatus according to some embodiments.
[0035] See Figures 1 to 6 As shown, an embodiment of this application provides a vibration testing device, including: a vibration testing table 1, a pressing component 2, a first fastening component 3, and a positioning component 4; wherein, the vibration testing table 1 is used to place the object to be tested. It should be noted that the object to be tested can be a battery pack 7, and this will be used as an example in the following description. Of course, this vibration testing device is not limited to the vibration testing of battery pack 7, but can also be used in the vibration testing of other products. That is to say, the object to be tested can also be other products, etc., depending on the actual needs.
[0036] The pressing member 2 is used to press onto the object to be tested, such as the battery pack 7, and the first fastening member 3 is used to fix the pressing member 2 to the vibration test table 1 so that the object to be tested, such as the battery pack 7, is positioned in the first preset direction a.
[0037] The positioning component 4 is connected to the vibration test bench 1, and the positioning component 4 is provided at least on both sides or at least at the two opposite corners of the object to be tested, such as the battery pack 7, so that the object to be tested, such as the battery pack 7, is positioned in the second preset direction b and the third preset direction c.
[0038] As can be seen from the structure described above, this application provides a vibration testing device, the general process of which is as follows: First, the battery pack 7 to be tested is placed on the vibration testing table 1. Then, the positioning component 4 is used to position the object to be tested. Finally, the pressing component 2 is used to press the battery pack 7 and fix it to the vibration testing table 1. Finally, the vibration testing table 1 is started to begin the test. It should be noted that the above steps are only an example and can be adjusted according to actual needs.
[0039] As can be seen, this application designs a set of battery pack vibration testing fixtures to simulate the vibration environment that the battery pack may encounter during transportation or actual use, in order to verify the structural stability and performance reliability of the battery pack. Moreover, in this application, positioning component 4 is used to position the battery pack 7 in the horizontal direction, and pressing component 2 is used to position the battery pack 7 in the vertical direction, thereby constraining the battery pack 7 so that the battery pack 7 will not fly off the test stand during the vibration test, ensuring the normal conduct of the test and the accuracy of the test results.
[0040] Furthermore, preferably, the battery pack 7 has a cuboid structure, and a positioning member 4 is provided at each of the four corners of the battery pack 7, which further improves the positioning effect. Of course, it is not limited to this, and other structures can also be used, such as: providing positioning members 4 only at two opposite corners of the battery pack 7, or providing positioning members 4 on opposite sides of the battery pack 7, or providing positioning members 4 on all four sides of the battery pack 7.
[0041] Further, preferably, the first preset direction a is a vertical direction, such as the height direction of the battery pack 7; the second preset direction b is an X direction in the horizontal plane, such as the length direction of the battery pack 7; the second preset direction b is an X direction in the horizontal plane, such as the width direction of the battery pack 7.
[0042] In this embodiment, preferably, as follows: Figures 1 to 3 As shown, the positioning component 4 and the vibration test bench 1 are detachably connected via the second fastening component 5.
[0043] As can be seen from the structure described above, the positioning component 4 and the vibration test bench 1 are connected in a detachable manner, which facilitates installation.
[0044] Furthermore, preferably, the second fastening member 5 is a screw or bolt. Of course, it is not limited to this and can be designed according to actual needs.
[0045] It should be noted that the connection between the positioning component 4 and the vibration test bench 1 is not limited to this. The two can also use snap-fit or other connection methods, depending on the actual needs.
[0046] In this embodiment, preferably, as follows: Figure 4 As shown, the vibration test bench 1 has a plurality of first mounting holes 11, and the plurality of first mounting holes 11 are arranged in a row along the second preset direction b and the third preset direction.
[0047] Further, preferably, such as Figures 1 to 3 As shown, the positioning member 4 has a second mounting hole 43, and the second fastening member 5 is installed in the second mounting hole 43 and one of the first mounting holes 11 in sequence to fix the positioning member 4 to the vibration test bench 1.
[0048] As can be seen from the structure described above, multiple first mounting holes 11 arranged in an array are provided on the vibration test bench 1, which facilitates the selection of appropriate positions for the aforementioned positioning components 4 according to actual needs, making assembly easier, and can accommodate the installation of multiple positioning components 4.
[0049] Furthermore, preferably, the aforementioned first mounting hole 11 can be a threaded round hole, and the aforementioned second mounting hole 43 can be a round hole with a smooth inner wall, or a threaded round hole, etc., depending on actual needs.
[0050] In this embodiment, preferably, as follows: Figures 1 to 3 , Figure 4 As shown, the positioning component 4 is L-shaped.
[0051] As can be seen from the structure described above, the first extension 41 of the L-shaped positioning member 4 extends along the second preset direction b, and the second extension 42 of the L-shaped positioning member 4 extends along the third preset direction. The second extension 42 and the third extension abut against the two perpendicularly arranged sides of the battery pack 7. The second extension 42 is used to limit the battery pack 7 in the third preset direction, and the third extension is used to limit the battery pack 7 in the second preset direction b. Based on this, the four positioning members 4 cooperate to achieve complete positioning of the battery pack 7 in the second preset direction b and the third preset direction, which can further enhance the realism of the simulation.
[0052] Furthermore, preferably, the number of second fastening members 5 can be multiple, and when the positioning member 4 is an L-shaped structure, the second fastening members 5 are provided on both sides and near the top corner to improve the fastening effect. Of course, it is not limited to this, and multiple positions of the second fastening members 5 can be set according to actual needs. In addition, the number of second fastening members 5 is not limited to multiple, and can also be one, etc.
[0053] It should be noted that the positioning component 4 is not limited to an L-shaped structure; it can also be other shapes, such as an X-shape, etc., depending on the actual needs.
[0054] In this embodiment, preferably, as follows: Figure 1 and Figure 5 As shown, the positioning member 4 is provided with a first positioning protrusion 44 along the second preset direction b and toward the object to be detected, such as the battery pack 7. That is, the first positioning protrusion 44 is provided on the first extension 41, and the first positioning protrusion 44 is used to abut against the side of the object to be detected, such as the battery pack 7.
[0055] The positioning member 4 has a second positioning protrusion 45 that is provided along a third preset direction and toward the object to be detected, such as the battery pack 7. That is, the second positioning protrusion 45 is provided on the second extension 42 and is used to abut against the side of the object to be detected, such as the battery pack 7.
[0056] As can be seen from the structure described above, a clearance cavity is formed between the first positioning protrusion 44, the second positioning protrusion 45, the first extension 41, and the second extension 42, which can avoid the structure at the top corner of the battery pack 7 and prevent interference. Moreover, by setting the positioning protrusion, it is easier to abut and cooperate with different positions on the battery pack 7, making it more adaptable.
[0057] Furthermore, preferably, the aforementioned first positioning protrusion 44, second positioning protrusion 45, first extension 41, and second extension 42 are an integral structure. However, this is not the only possibility; they can also be separate structures, assembled later by welding or bolts, depending on actual needs. It should be noted that the structure is not limited to simultaneously providing the first positioning protrusion 44 and the second positioning protrusion 45. Alternatively, depending on actual needs, only the first positioning protrusion 44 or only the second positioning protrusion 45 may be provided, or neither the first positioning protrusion 44 nor the second positioning protrusion 45 may be provided.
[0058] In this embodiment, preferably, as follows: Figure 3 and Figure 6As shown, the pressing member 2 extends along a third preset direction, and the pressing member 2 forms a plurality of first through holes 21 arranged sequentially at intervals along the third preset direction. The vibration test table 1 forms a plurality of second through holes arranged sequentially at intervals along a second preset direction b, and the first fastening member 3 is detachably installed in the first through holes 21 and the second through holes.
[0059] As can be seen from the structure described above, the pressing component 2 and the vibration test bench 1 are detachably connected by the first fastening component 3, which facilitates installation and disassembly, improves the convenience of operation, and the position of the pressing component 2 can be adjusted according to the actual height of the battery pack 7 to be tested to meet different usage requirements.
[0060] Furthermore, preferably, the first fastening member 3 is a combination structure of a screw and a nut. Of course, it is not limited to this and can be selected according to actual needs.
[0061] Furthermore, preferably, the second through hole and the aforementioned first mounting hole 11 are the same hole, so there is no need to open a second through hole separately, and only the existing first mounting hole 11 is used, which improves the efficiency of device processing and manufacturing.
[0062] In this embodiment, preferably, as follows: Figures 1 to 3 As shown, there are multiple pressing components 2, and the multiple pressing components 2 are arranged sequentially at intervals along the second preset direction b.
[0063] As can be seen from the structure described above, multiple pressing components 2 are sequentially pressed onto the top of the battery pack 7 along the second preset direction b, increasing the pressing area and making the battery pack 7 relatively stable. This can accurately simulate the actual transportation or use environment of the battery pack 7 and avoid test errors caused by insecure fixing.
[0064] It should be noted that the extension direction of the pressing member 2, the arrangement direction of the plurality of first through holes 21 thereon, and the arrangement direction of the plurality of pressing members 2 are not limited to the above. They can also be selected according to actual needs. For example, the pressing member 2 can extend along the second preset direction b, and the pressing member 2 can form a plurality of first through holes 21 arranged sequentially and spaced along the second preset direction b. On this basis, the plurality of pressing members 2 can be arranged sequentially and spaced along the third preset direction, etc.
[0065] In this embodiment, preferably, as follows: Figures 1 to 3 As shown, the pressure member 2 is a hollow beam structure, which meets the strength requirements without damaging the battery. Of course, it is not limited to this; other structures can also be used for the pressure member 2, such as a flat plate structure or a solid beam, etc.
[0066] In this embodiment, preferably, as follows: Figure 6As shown, a first protective member 6 is provided on the side of the pressing member 2 that is close to the object to be tested, such as the battery pack 7, to protect the object to be tested, such as the battery pack 7.
[0067] Furthermore, preferably, the first protective component 6 is foam.
[0068] In this embodiment, preferably, as follows: Figure 6 As shown, a second protective member is provided on the side of the positioning member 4 that is close to the object to be detected, such as the battery pack 7, to protect the object to be detected, such as the battery pack 7.
[0069] Furthermore, preferably, the second protective component is foam.
[0070] In summary, the vibration testing device provided in this application has the following structure and advantages:
[0071] This device uses a combination of positioning component 4 and pressing component 2 to ensure the stability of battery pack 7 during vibration, avoid test errors caused by insecure fixing, and is reusable to ensure the consistency of vibration simulation environment for different batches of battery pack 7, and can effectively reduce test costs.
[0072] It is evident that this vibration testing device, through a stable fixing method and combined with the simulated vibration of the vibration test bench 1, can effectively evaluate the performance of the battery pack 7 under vibration environment, providing an important basis for the design and improvement of the battery pack 7.
[0073] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A vibration testing device, characterized in that, include: The vibration test table, the pressing component, the first fastening component, and the positioning component are provided. The vibration test table is used to place the object to be tested, the pressing component is used to press the object to be tested onto the object, and the first fastening component is used to fix the pressing component to the vibration test table so that the object to be tested is positioned in a first preset direction. The positioning component is connected to the vibration test bench, and the positioning component is provided at least on both sides or at least two opposite corners of the object to be tested, so that the object to be tested is positioned in a second preset direction and a third preset direction.
2. The vibration testing device according to claim 1, characterized in that, The positioning component and the vibration test bench are detachably connected via a second fastening component.
3. The vibration testing device according to claim 2, characterized in that, The vibration test bench has multiple first mounting holes, and the multiple first mounting holes are arranged in a row along the second preset direction and the third preset direction.
4. The vibration testing device according to claim 3, characterized in that, The positioning member has a second mounting hole, and the second fastening member is sequentially installed in the second mounting hole and one of the first mounting holes to fix the positioning member to the vibration test bench.
5. The vibration testing device according to claim 1, characterized in that, The positioning component is L-shaped.
6. The vibration testing device according to claim 1, characterized in that, The positioning member has a first positioning protrusion disposed along the second preset direction and facing the object to be detected, and is used to abut against the side of the object to be detected.
7. The vibration testing device according to claim 1, characterized in that, The positioning member has a second positioning protrusion that is positioned along the third preset direction and toward the object to be detected, and is used to abut against the side of the object to be detected.
8. The vibration testing device according to claim 1, characterized in that, The pressing member extends along the third preset direction, and the pressing member forms a plurality of first through holes arranged sequentially at intervals along the third preset direction; the vibration test bench forms a plurality of second through holes arranged sequentially at intervals along the second preset direction; and the first fastening member is detachably installed in the first through holes and the second through holes; or The pressing member extends along the second preset direction and forms a plurality of first through holes arranged sequentially at intervals along the second preset direction. The vibration test bench forms a plurality of second through holes arranged sequentially at intervals along the third preset direction. The first fastening member is detachably installed in the first through holes and the second through holes.
9. The vibration testing device according to claim 1, characterized in that, The number of pressing components is multiple, and the multiple pressing components are arranged sequentially at intervals along the second preset direction or the third preset direction.
10. The vibration testing apparatus according to any one of claims 1 to 9, characterized in that, The pressing member is a hollow beam structure; and / or A first protective member is provided on the side of the pressing member closest to the object to be tested; and / or A second protective component is provided on the side of the positioning component closest to the object to be detected.