Panel surface heat resistance detection device
By designing quick-adjustment and separate inspection components, the problems of cumbersome dial indicator adjustment and inaccurate positioning in automotive center console panel testing are solved, achieving fast and accurate test results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BOZHOU JINGKAIXIN ELECTRONIC TECH CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-05
AI Technical Summary
When testing existing automotive center console panel samples, adjusting the dial indicator probe is cumbersome, time-consuming, and labor-intensive, and manual control of bolt tightening force is prone to deviation, resulting in inaccurate test results.
Employing quick-adjustment and separation maintenance components, the digital display achieves rapid positioning and tool-free disassembly through structures such as transmission racks, transmission gears, limit ratchet wheels, and limit pawls, avoiding traditional bolt tightening and loosening operations.
It enables rapid and accurate positioning and disassembly of the digital display, improving testing efficiency and accuracy, and reducing errors in testing data.
Smart Images

Figure CN224203097U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive center console panel testing technology, and more specifically, it relates to a panel surface heat resistance testing device. Background Technology
[0002] Automotive center consoles are typically made of various polymer materials, and their heat resistance is one of the important quality indicators. The heat distortion Vicat softening point temperature tester can effectively evaluate the performance changes of these materials under high temperature environments. Existing heat distortion Vicat softening point temperature testers generally consist of a main body of the instrument, a heating system, a load application system, a sample placement stage, a per mille display, and a control system.
[0003] Existing application number: CN202320988014.3, this utility model relates to the field of measuring instrument technology, and discloses a heat distortion Vicat softening point temperature measuring instrument. The instrument includes a storage device that allows for the placement of weights of different sizes according to their corresponding storage slots. The weights are placed on top of the storage slots and pressed down, causing the weight compression block to retract until the weight is locked into the storage slot. To remove the weights, simply push the pusher forward to move the push rod forward, pushing the weight from the storage slot into the slot body for direct retrieval. This is very convenient, as the instrument is located on top of the Vicat softening point temperature measuring instrument, eliminating the need to bend over, saving time, and protecting the operator's body. The instrument also features text boxes that allow users to clearly indicate the mass of different weight specifications according to their corresponding storage slots, making the instrument easier to use.
[0004] Based on the above, when testing automotive center console panel samples, after placing the sample on the test bench, the probe of the dial indicator needs to be retracted by 4-6 mm to ensure stable contact between the probe and the sample surface, so that the data accurately reflects the actual displacement of the measured part. The existing adjustment method requires first loosening the limiting bolt of the dial indicator, manually adjusting the probe to the target position, and then tightening the bolt to fix it. This operation needs to be repeated when disassembling after testing. This process is not only cumbersome, time-consuming, and labor-intensive, but also prone to deviations in manually controlling the bolt tightening force. If the force is insufficient, the dial indicator may shift up and down due to vibration or force changes during the testing process, resulting in distorted deformation measurement data and affecting the accuracy and reliability of the test results. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides a device for testing the heat resistance of a panel surface. This solves the problem that existing methods for testing automotive center console panel samples require retracting the dial indicator probe by 4-6 mm after placing the sample on the test bench to ensure stable contact between the probe and the sample surface, thus accurately reflecting the actual displacement of the tested component. The existing adjustment method requires first loosening the limiting bolts securing the dial indicator, manually adjusting the probe to the target position, and then tightening the bolts again. This process must be repeated upon disassembly after testing. This is not only cumbersome and time-consuming, but also prone to errors due to manual control of bolt tightening force. Insufficient force can cause the dial indicator to shift vertically during testing due to vibration or force changes, leading to distorted deformation measurement data and affecting the accuracy and reliability of the test results.
[0006] The purpose and effectiveness of this utility model, a device for testing the heat resistance of a panel surface, are achieved through the following specific technical means:
[0007] A panel surface heat resistance testing device includes a testing instrument body, a support plate, fixed columns, sliders, insertion columns, digital displays, quick adjustment components, and separation and maintenance components. The support plate is disposed inside the testing instrument body. Three fixed columns are provided, which are distributed and fixedly connected to the support plate. Three sliders are provided, which are slidably connected to the three fixed columns. Three insertion columns are provided, which are inserted into the front ends of the three sliders. Three digital displays are provided, which are fixedly connected to the front ends of the three insertion columns. Three sets of quick adjustment components are provided, which are disposed inside the three fixed columns. Three sets of separation and maintenance components are provided, which are disposed above the three insertion columns.
[0008] Furthermore, the quick adjustment assembly includes: a transmission rack, a first transmission shaft, and a transmission gear; the transmission rack is fixedly connected to the slider; the first transmission shaft is rotatably connected to the top of the fixed column; the transmission gear is coaxially fixedly connected to the outside of the first transmission shaft, and the transmission gear meshes with the transmission rack.
[0009] Furthermore, the quick adjustment assembly also includes: a limiting ratchet and a limiting pawl; the limiting ratchet is coaxially fixedly connected to the right end of the first drive shaft; the limiting pawl is rotatably connected to the top of the fixed column, and the limiting pawl engages with the limiting ratchet.
[0010] Furthermore, the quick adjustment assembly also includes: a limiting spring and a spiral spring; the lower end of the limiting spring is fixedly connected to the front end of the limiting pawl, and the upper end of the limiting spring is fixedly connected to the inside of the fixed column; the inner end of the spiral spring is fixedly connected to the outside of the first drive shaft, and the outer end of the spiral spring is fixedly connected to the inside of the fixed column.
[0011] Furthermore, the separation and maintenance assembly includes: a fixed box, a sliding plate, and a moving column; the fixed box is fixedly connected to the slider; the sliding plate is slidably connected inside the fixed box; and the moving column is fixedly connected to the sliding plate.
[0012] Furthermore, the separation and maintenance assembly also includes: a positioning post, a reset spring, and a positioning groove; the positioning post is fixedly connected to the bottom of the sliding plate; the bottom of the reset spring is fixedly connected to the top of the sliding plate, and the top of the reset spring is fixedly connected to the inside of the fixing box; the positioning groove is formed inside the insertion post.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] First, by quickly adjusting the component settings, the position of the digital display can be quickly adjusted without the need for traditional bolt tightening operations. This allows the probe of the digital display to be quickly retracted by 4-6 mm and stably fixed, making operation and positioning faster and more accurate, and ensuring the rapid replacement and testing of multiple sets of test samples.
[0015] Secondly, by separating the positioning column and positioning groove of the maintenance component, the positioning column can be disengaged from the positioning groove by pulling the moving column upward, realizing tool-free quick disassembly of the digital display. After maintenance, the plug-in column is inserted, and when the moving column is released, the reset spring drives the positioning column to automatically snap into the positioning groove, completing precise fixation. This solves the problems of cumbersome operation and unstable positioning of traditional bolt fastening methods, and greatly improves the maintenance efficiency and installation accuracy of digital display.
[0016] This invention uses a quick-adjustment component to quickly adjust the digital display to the required position, solving the problems of tedious manual adjustment and positioning deviation. The separate inspection component significantly improves inspection efficiency and installation accuracy when inspecting the digital display. Overall, it is suitable for batch testing scenarios of automotive center console panels and can effectively reduce the distortion of test data caused by equipment adjustment errors. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the fixed column structure of this utility model.
[0019] Figure 3 This is a schematic diagram of the transmission rack structure of this utility model.
[0020] Figure 4 This is a schematic diagram of the first transmission shaft structure of this utility model.
[0021] Figure 5 This is a schematic diagram of the plug-in post structure of this utility model.
[0022] Figure 6 This is a schematic diagram of the sliding plate structure of this utility model.
[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0024] 1. Tester body; 2. Bearing plate; 3. Fixed column; 4. Slider; 5. Insertion column; 501. Digital display; 502. Positioning groove; 6. Transmission rack; 7. First transmission shaft; 701. Transmission gear; 702. Limiting ratchet; 703. Scroll spring; 8. Limiting pawl; 801. Limiting spring; 9. Fixed box; 10. Sliding plate; 1001. Moving column; 1002. Positioning column; 11. Return spring. Detailed Implementation
[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. Example 1
[0026] As attached Figure 1 To be continued Figure 6 As shown:
[0027] This utility model provides a device for testing the heat resistance performance of a panel surface, including a tester body 1, a support plate 2, fixed columns 3, sliders 4, insertion columns 5, digital displays 501, and quick adjustment components; the support plate 2 is disposed inside the tester body 1; three fixed columns 3 are disposed and fixedly connected to the support plate 2; three sliders 4 are disposed and slidably connected to the three fixed columns 3; three insertion columns 5 are disposed and inserted into the front end of the three sliders 4; three digital displays 501 are disposed and fixedly connected to the front end of the three insertion columns 5; three sets of quick adjustment components are disposed inside the three fixed columns 3.
[0028] The quick adjustment assembly includes: a transmission rack 6, a first transmission shaft 7, and a transmission gear 701; the transmission rack 6 is fixedly connected to the slider 4; the first transmission shaft 7 is rotatably connected to the top of the fixed column 3; the transmission gear 701 is coaxially fixedly connected to the outside of the first transmission shaft 7, and the transmission gear 701 meshes with the transmission rack 6.
[0029] The quick adjustment assembly also includes a limiting ratchet 702 and a limiting pawl 8; the limiting ratchet 702 is coaxially fixedly connected to the right end of the first drive shaft 7; the limiting pawl 8 is rotatably connected to the top of the fixed column 3, and the limiting pawl 8 engages with the limiting ratchet 702.
[0030] The quick adjustment assembly also includes: a limit spring 801 and a spiral spring 703; the lower end of the limit spring 801 is fixedly connected to the front end of the limit pawl 8, and the upper end of the limit spring 801 is fixedly connected to the inside of the fixed column 3; the inner end of the spiral spring 703 is fixedly connected to the outside of the first drive shaft 7, and the outer end of the spiral spring 703 is fixedly connected to the inside of the fixed column 3.
[0031] The specific usage and function of this embodiment are as follows: In use, firstly, move the slider 4 to the top. Under the action of the gear and rack transmission mechanism formed by the meshing of the transmission gear 701 and the transmission rack 6, the first transmission shaft 7 rotates, and simultaneously the spiral spring 703 tightens. Then, place the weights for the load on the weight tray of the bearing plate 2. Next, hold the slider 4 by hand and push the front end of the limiting pawl 8 upwards, causing the limiting pawl 8 to disengage from the limiting ratchet 702. Under the rebound action of the spiral spring 703, the first transmission... The rotating shaft 7 rotates in the opposite direction, thus applying a downward force to the slider 4 and the digital display 501. The downward movement of the digital display 501 is slowly released. When the number on the digital display 501 is between four and six, the downward movement of the slider 4 stops, and the front end of the limiting pawl 8 is released, so that the limiting pawl 8 and the limiting ratchet 702 re-engage. At this time, under the action of the ratchet and pawl transmission mechanism formed by the two, the first transmission shaft 7 can only rotate in one direction, thus fixing the slider 4 and the digital display 501 in the current position for convenient testing and subsequent use. Example 2
[0032] Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 6 As shown, it also includes a separation and maintenance assembly, which is provided in three sets, and the three sets of separation and maintenance assemblies are respectively located above the three plug-in posts 5.
[0033] The separation and maintenance assembly includes: a fixed box 9, a sliding plate 10, and a moving column 1001; the fixed box 9 is fixedly connected to the slider 4; the sliding plate 10 is slidably connected inside the fixed box 9; and the moving column 1001 is fixedly connected to the sliding plate 10.
[0034] The separation and maintenance assembly also includes: a positioning post 1002, a reset spring 11, and a positioning groove 502; the positioning post 1002 is fixedly connected to the bottom of the sliding plate 10; the bottom of the reset spring 11 is fixedly connected to the top of the sliding plate 10, and the top of the reset spring 11 is fixedly connected to the inside of the fixing box 9; the positioning groove 502 is opened inside the plug-in post 5.
[0035] The specific usage and function of this embodiment are as follows: When the digital display 501 needs to be inspected and calibrated, pull the moving column 1001 upward, which will cause the sliding plate 10 and the positioning column 1002 to move upward synchronously. When the positioning column 1002 is completely disengaged from the positioning groove 502, the digital display 501 can be removed separately by moving it forward. The operation is convenient. After the inspection is completed, pull the moving column 1001 upward again, and then insert the plug 5 into the front end of the slider 4. Release the moving column 1001. Under the rebound action of the return spring 11, the sliding plate 10 and the positioning column 1002 move downward. The positioning column 1002 is inserted into the positioning groove 502, which completes the fixation of the digital display 501.
[0036] The following points should be noted in this article:
[0037] 1. The accompanying drawings of this embodiment only involve the structures involved in this embodiment; other structures can refer to the general design.
[0038] 2. Where there is no conflict, this embodiment and the features in the embodiment can be combined with each other to obtain new embodiments.
[0039] The above are merely specific implementations of this embodiment, but the protection scope of this embodiment is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this embodiment should be included within the protection scope of this embodiment. Therefore, the protection scope of this embodiment should be determined by the protection scope of the claims.
Claims
1. A device for testing the heat resistance of a panel surface, characterized in that: The instrument includes a main body (1), a support plate (2), fixed columns (3), sliders (4), plug-in columns (5), a digital display (501), a quick adjustment assembly, and a separation and maintenance assembly. The support plate (2) is located inside the main body (1). Three fixed columns (3) are provided, and the three fixed columns (3) are distributed and fixedly connected to the support plate (2). Three sliders (4) are provided, and the three sliders (4) are slidably connected to the three fixed columns (3). Three plug-in columns (5) are provided, and the three plug-in columns (5) are respectively plugged into the front end of the three sliders (4). Three digital displays (501) are provided, and the three digital displays (501) are respectively fixedly connected to the front end of the three plug-in columns (5). Three sets of quick adjustment assemblies are provided, and the three sets of quick adjustment assemblies are respectively located inside the three fixed columns (3). Three sets of separation and maintenance assemblies are provided, and the three sets of separation and maintenance assemblies are respectively located above the three plug-in columns (5).
2. The panel surface heat resistance testing device as described in claim 1, characterized in that: The quick adjustment assembly includes: a transmission rack (6), a first transmission shaft (7), and a transmission gear (701); the transmission rack (6) is fixedly connected to the slider (4); the first transmission shaft (7) is rotatably connected to the top of the fixed column (3); the transmission gear (701) is coaxially fixedly connected to the outside of the first transmission shaft (7), and the transmission gear (701) meshes with the transmission rack (6).
3. The panel surface heat resistance testing device as described in claim 1, characterized in that: The quick adjustment assembly also includes a limiting ratchet (702) and a limiting pawl (8); the limiting ratchet (702) is coaxially fixedly connected to the right end of the first transmission shaft (7); the limiting pawl (8) is rotatably connected to the top of the fixed column (3), and the limiting pawl (8) meshes with the limiting ratchet (702).
4. The panel surface heat resistance testing device as described in claim 1, characterized in that: The quick adjustment assembly also includes: a limiting spring (801) and a spiral spring (703); the lower end of the limiting spring (801) is fixedly connected to the front end of the limiting pawl (8), and the upper end of the limiting spring (801) is fixedly connected to the inside of the fixed column (3); the inner end of the spiral spring (703) is fixedly connected to the outside of the first drive shaft (7), and the outer end of the spiral spring (703) is fixedly connected to the inside of the fixed column (3).
5. The panel surface heat resistance testing device as described in claim 1, characterized in that: The separation and maintenance assembly includes: a fixed box (9), a sliding plate (10), and a moving column (1001); the fixed box (9) is fixedly connected to the slider (4); the sliding plate (10) is slidably connected inside the fixed box (9); and the moving column (1001) is fixedly connected to the sliding plate (10).
6. The panel surface heat resistance testing device as described in claim 1, characterized in that: The separation and maintenance assembly also includes: a positioning post (1002), a reset spring (11), and a positioning groove (502); the positioning post (1002) is fixedly connected to the bottom of the sliding plate (10); the bottom of the reset spring (11) is fixedly connected to the top of the sliding plate (10), and the top of the reset spring (11) is fixedly connected to the inside of the fixing box (9); the positioning groove (502) is opened inside the plug-in post (5).
Citation Information
Patent Citations
Thermal deformation vicat softening point temperature tester
CN220019443U