Precise tea rolling equipment
By introducing control and limit devices into the tea rolling equipment, the problems of inaccurate pressure of the pressure plate and wear of the threaded rod were solved, achieving precise pressure control and reduced energy consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAANXI SHANGDA DIMU AGRICULTURAL DEVELOPMENT CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-08
AI Technical Summary
The pressure plate of existing tea kneading equipment does not apply precise pressure to the tea leaves, and the threaded rod is prone to wear, resulting in unstable equipment operation.
The system employs control and limit devices, and adjusts the positions of the rotating disc and pressure plate by driving and controlling the motors to ensure precise pressure. The limit devices also prevent prolonged braking and reduce energy consumption.
It improves the accuracy of the pressure plate on the tea leaves, avoids wear on the threaded rod, and reduces the energy consumption of the equipment.
Smart Images
Figure CN224206090U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea rolling technology, and in particular to a precision tea rolling device. Background Technology
[0002] Tea rolling equipment refers to mechanical equipment used in the rolling process of tea processing. Its main function is to use external force to make the tea leaves compact and moderately break down the cell tissue, thereby squeezing out tea juice. This lays the foundation for the shaping and brewing quality of the tea. Tea rolling equipment is mainly used in the initial processing of tea. By rolling fresh leaves, it breaks down the tea cells, shapes the tea leaves, and promotes the transformation of the tea's internal substances to meet the production requirements of different types of tea. Tea refers to the drinkable dried leaves made from the fresh buds and leaves of the tea tree through processes such as fixation, rolling, and drying. The main components of tea include catechins, cholesterol, caffeine, inositol, folic acid, pantothenic acid, etc., and it has various health benefits.
[0003] When workers need to knead tea leaves, they pour the tea leaves into the kneading equipment so that the equipment can process the tea leaves. However, existing kneading equipment usually uses a threaded rod to adjust the pressure of the pressure plate on the tea leaves. After a long period of use, the surface of the threaded rod will be severely worn, which will lead to inaccurate pressure of the pressure plate on the tea leaves. Utility Model Content
[0004] The purpose of this invention is to solve the problem of inaccurate pressure applied to tea leaves by the pressure plate in the existing technology, and to propose a precise tea kneading device.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a precision tea kneading device, comprising a processor, a controller mounted on the outer surface of the processor, a control device provided on the upper surface of the processor, the control device comprising a slip ring, the slip ring being slidably connected to the outer surface of the processor, a connecting block being fixedly connected to the outer surface of the slip ring, a pressure plate being fixedly connected to the lower surface of the connecting block, the pressure plate being placed inside the processor, a main frame being fixedly connected to the top of the processor, a rotating disk being rotatably connected inside the main frame, drive motors being fixedly connected to both sides of the main frame, the drive end of the drive motor being fixedly connected to the rotating end of the rotating disk, a pusher being rotatably connected between the connecting block and the rotating disk, the pusher being located above the processor, a guide groove being provided on the outer surface of the processor, the slip ring being slidably connected to the inside of the guide groove, the guide groove being able to cooperate with the processor to guide the slip ring to slide and stabilize the sliding of the connecting block.
[0006] Preferably, limiting devices are provided on both sides of the main frame. The limiting devices include support rods, which are fixedly connected to both sides of the main frame. The support rods can cooperate with the main frame to achieve the purpose of fixing the support rods.
[0007] Preferably, a control motor is fixedly connected to one end of the support rod, and a transmission rod is fixedly connected to the drive end of the control motor. The transmission rod is rotatably connected to the outer surface of the main frame, and the control motor can cooperate with the support rod to achieve the purpose of supporting the control motor.
[0008] Preferably, a positioning hole is provided on one side of the rotating disk. The positioning hole is located inside the main frame and can cooperate with the rotating disk to achieve the purpose of storing the insert.
[0009] Preferably, a push plate is slidably connected to the outer surface of the support rod, the push plate is placed on the outer surface of the main frame, the transmission rod is threadedly connected to the inside of the push plate, and the push plate can cooperate with the support rod to guide the push plate to slide.
[0010] Preferably, a plug is fixedly connected to one side of the push plate. The plug is inserted into the interior of the positioning hole. The plug can cooperate with the push plate to push the plug to restrict the rotation of the rotating disk.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0012] 1. In this utility model, by setting a control device, when the worker needs to apply pressure to the tea leaves, the worker controls the limit device to release the limit on the rotating disk, the worker starts the drive motor, the drive motor drives the rotating disk, the rotating disk rotates and adjusts the push bar, the push bar pushes the connecting block, the connecting block drives the slip ring, the connecting block pushes the pressure plate, the pressure plate descends and squeezes the tea leaves, the slip ring is guided by the controller and the guide groove and stabilizes the sliding of the connecting block. By setting a control device, it is possible to effectively facilitate the worker to apply pressure to the tea leaves, avoid the situation of severe wear on the surface of the threaded rod, and thus improve the accuracy of the pressure plate applying pressure to the tea leaves.
[0013] 2. In this utility model, by setting a limiting device, when the worker needs to limit the rotating disk, the control motor is started, the control motor drives the transmission rod, the transmission rod rotates and pushes the push plate, the support rod guides the push plate to slide, the push plate pushes the insert block, the insert block is inserted into the positioning hole, and the rotating disk is limited. By setting a limiting device, the rotating disk can be effectively limited, avoiding the need for the drive motor to maintain a braking state for a long time, thereby reducing the energy consumption of the kneading equipment. Attached Figure Description
[0014] Figure 1 This utility model provides a three-dimensional structural diagram of a precision tea kneading device;
[0015] Figure 2 This utility model provides a schematic diagram of the control device structure for a precision tea kneading equipment;
[0016] Figure 3 This utility model proposes a precision tea rolling device. Figure 2 Enlarged structural diagram at point A in the middle;
[0017] Figure 4 This utility model provides a schematic diagram of the limiting device structure for a precision tea kneading equipment;
[0018] Figure 5 This utility model proposes a precision tea rolling device. Figure 4 Enlarged structural diagram at point B.
[0019] Legend:
[0020] 1. Processor; 2. Controller; 3. Control device; 31. Pressure plate; 32. Rotary plate; 33. Drive motor; 34. Main frame; 35. Push bar; 36. Slip ring; 37. Connecting block; 38. Guide groove; 4. Limiting device; 41. Support rod; 42. Transmitting rod; 43. Drive motor; 44. Insert block; 45. Push plate; 46. Positioning hole. Detailed Implementation
[0021] Please see Figures 1-5 This utility model provides a technical solution: a precision tea kneading device, including a processor 1, a controller 2 installed on the outer surface of the processor 1, and a control device 3 provided on the upper surface of the processor 1.
[0022] The specific settings and functions of its control device 3 and limit device 4 will be explained below.
[0023] In this embodiment: the control device 3 includes a slip ring 36, which is slidably connected to the outer surface of the processor 1. A connecting block 37 is fixedly connected to the outer surface of the slip ring 36. A pressure plate 31 is fixedly connected to the lower surface of the connecting block 37. The pressure plate 31 is placed inside the processor 1. A main frame 34 is fixedly connected to the top of the processor 1. A rotating disk 32 is rotatably connected inside the main frame 34. Drive motors 33 are fixedly connected to both sides of the main frame 34. The drive end of the drive motor 33 is fixedly connected to the rotating end of the rotating disk 32. A pusher 35 is rotatably connected between the connecting block 37 and the rotating disk 32. The pusher 35 is located above the processor 1.
[0024] Specifically, the outer surface of the processor 1 is provided with a guide groove 38, and the slip ring 36 is slidably connected to the inside of the guide groove 38. The guide groove 38 can cooperate with the processor 1 to guide the slip ring 36 to slide and stabilize the connecting block 37 to slide.
[0025] Specifically, the main frame 34 is provided with limit devices 4 on both sides. The limit devices 4 include support rods 41, which are fixedly connected to both sides of the main frame 34.
[0026] In this embodiment, the support rod 41 can cooperate with the main frame 34 to achieve the purpose of fixing the support rod 41.
[0027] In this embodiment: a control motor 43 is fixedly connected to one end of the support rod 41, and a transmission rod 42 is fixedly connected to the drive end of the control motor 43. The transmission rod 42 is rotatably connected to the outer surface of the main frame 34. The control motor 43 can cooperate with the support rod 41 to achieve the purpose of supporting the control motor 43.
[0028] Specifically, a positioning hole 46 is provided on one side of the rotating disk 32, and the positioning hole 46 is located on the inner side of the main frame 34.
[0029] In this embodiment, the positioning hole 46 can cooperate with the rotating disk 32 to achieve the purpose of storing the insert 44.
[0030] Specifically, a push plate 45 is slidably connected to the outer surface of the support rod 41. The push plate 45 is placed on the outer surface of the main frame 34. The transmission rod 42 is internally threadedly connected to the push plate 45. The push plate 45 can cooperate with the support rod 41 to guide the push plate 45 to slide.
[0031] Specifically, a plug 44 is fixedly connected to one side of the push plate 45, and the plug 44 is inserted into the positioning hole 46.
[0032] In this embodiment, the insert block 44 can cooperate with the push plate 45 to push the insert block 44 to restrict the rotation of the rotating disk 32.
[0033] Working principle: By setting up control device 3, when the worker needs to apply pressure to the tea leaves, the worker controls the limit device 4 to release the limit on the rotating disk 32. The worker starts the drive motor 33, which drives the rotating disk 32. The rotating disk 32 rotates and adjusts the push bar 35. The push bar 35 pushes the connecting block 37, which drives the slip ring 36. The connecting block 37 pushes the pressure plate 31, which descends and squeezes the tea leaves. The slip ring 36 is guided by the controller 2 and the guide groove 38 and stabilizes the sliding of the connecting block 37. By setting up control device 3, the worker can effectively and conveniently apply pressure to the tea leaves, avoiding damage to the surface of the threaded rod. The wear and tear is severe, which improves the accuracy of the pressure applied to the tea leaves by the pressure plate 31. In addition, by setting the limit device 4, when the operator needs to limit the rotation plate 32, the control motor 43 is started. The control motor 43 drives the transmission rod 42, which rotates and pushes the push plate 45. The support rod 41 guides the push plate 45 to slide, and the push plate 45 pushes the insert block 44. The insert block 44 is inserted into the positioning hole 46, and the rotation plate 32 is limited. By setting the limit device 4, the rotation plate 32 can be effectively limited, avoiding the need for the drive motor 33 to remain in a braking state for a long time, thereby reducing the energy consumption of the kneading equipment.
Claims
1. A precision tea kneading device, comprising a processor (1), wherein a controller (2) is mounted on the outer surface of the processor (1), characterized in that: The upper surface of the processor (1) is provided with a control device (3), the control device (3) includes a slip ring (36), the slip ring (36) is slidably connected to the outer surface of the processor (1), the outer surface of the slip ring (36) is fixedly connected to a connecting block (37), the lower surface of the connecting block (37) is fixedly connected to a pressure plate (31), the pressure plate (31) is placed inside the processor (1), the top of the processor (1) is fixedly connected to a main frame (34), the inside of the main frame (34) is rotatably connected to a rotating disk (32), the two sides of the main frame (34) are fixedly connected to drive motors (33), the drive end of the drive motor (33) is fixedly connected to the rotating end of the rotating disk (32), and a pusher (35) is rotatably connected between the connecting block (37) and the rotating disk (32), the pusher (35) is located above the processor (1).
2. The precision tea rolling equipment according to claim 1, characterized in that: The outer surface of the processor (1) is provided with a guide groove (38), and the slip ring (36) is slidably connected to the inside of the guide groove (38).
3. The precision tea rolling equipment according to claim 1, characterized in that: Limiting devices (4) are provided on both sides of the main frame (34). The limiting devices (4) include support rods (41) and the support rods (41) are fixedly connected to both sides of the main frame (34).
4. The precision tea rolling equipment according to claim 3, characterized in that: One end of the support rod (41) is fixedly connected to a control motor (43), and the drive end of the control motor (43) is fixedly connected to a transmission rod (42). The transmission rod (42) is rotatably connected to the outer surface of the main frame (34).
5. The precision tea rolling equipment according to claim 1, characterized in that: A positioning hole (46) is provided on one side of the rotating disk (32), and the positioning hole (46) is located on the inner side of the main frame (34).
6. The precision tea rolling equipment according to claim 4, characterized in that: The outer surface of the support rod (41) is slidably connected to a push plate (45), which is placed on the outer surface of the main frame (34). The transmission rod (42) is threadedly connected to the inside of the push plate (45).
7. The precision tea rolling equipment according to claim 6, characterized in that: A plug (44) is fixedly connected to one side of the push plate (45), and the plug (44) is inserted into the positioning hole (46).