Screw workpiece oil scrap treatment system

Abstract

A screw workpiece oil chip treatment system comprises at least one conveying device, one end of the conveying device is connected with and leads to a deoiling device, a guiding device is fixedly installed on the deoiling device, and the guiding device is connected with a screening device to form a connecting channel. The conveying equipment is used for guiding a screw workpiece and mechanically conveying the screw workpiece to the deoiling equipment, and the deoiling equipment is used for preliminarily shaking and removing oil and part of metal chips attached to the screw workpiece by utilizing centrifugal power generated when the centrifugal power equipment rotates; and then the screw workpiece is guided to the screening equipment through the guiding equipment, and attached oil and metal filing materials are removed in a vibration mode through physical inertia of further vibration by means of the screening equipment, so that the oil and the metal filing materials of the screw workpiece can be thoroughly removed.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical equipment technology, and in particular to a screw workpiece oil chip removal system. Background Technology

[0002] Screws, widely used in industry, often accumulate oil stains after manufacturing due to various processes, serving purposes such as cooling, lubrication, and rust prevention. They also tend to have metal shavings adhering to them. Before final product completion, screws are typically processed separately using methods such as sorting trays and vibrating feeders. However, under the consistent demands of modern, rapid production, these individual processing steps in separate units are often time-consuming and labor-intensive. Therefore, the need for enterprises to integrate production processes to improve efficiency is urgent.

[0003] Furthermore, in the oil removal equipment commonly used in screw workpiece oil shavings treatment equipment, a previous centrifugal oil removal machine included an outer cylinder and an inner cylinder fitted inside the outer cylinder. The outer cylinder had to be fixed by a positioning device and a related brake clamping brake pads. Moreover, to control the material discharge, a first pressure cylinder was required. This first pressure cylinder had a cylinder core that could extend and retract under fluid pressure and a baffle plate connected at one end to the end of the cylinder core. The baffle plate moved between a closed position and an open position due to the extension and retraction of the cylinder core. Two tracks were installed side-by-side on the top plate at axial intervals, with the baffle plate extending into the two tracks on both sides. When the baffle plate was in the closed position, it blocked the material discharge port of the hopper from the opening of the top plate. When the baffle plate was in the open position, the material discharge port communicated with the opening of the top plate. It can be seen that in order to stabilize the outer cylinder and control the feed into the oil separator, this technology uses relatively complicated components, and there is still much room for improvement in terms of economic efficiency. Summary of the Invention

[0004] In view of this, the present invention provides a screw workpiece oil shavings treatment device to solve the above problems.

[0005] A screw workpiece oil shavings treatment device, characterized in that: the screw workpiece oil shavings treatment system includes at least one conveying device, an oil removal device connected to the end of the conveying device, the oil removal device including a guide device welded to the side of the oil removal device, a receiving component inserted into the top of the oil removal device, an inner rotating device sleeved on the receiving component near the ground, and an outer rotating device sleeved outside the inner rotating device; the screw workpiece oil shavings treatment system further includes a screening device connected to the guide device, a storage device located on the screening device near the ground, and a tilting device connected to the outer rotating device.

[0006] Furthermore, the conveying device is a magnetic conveyor belt, and the conveying device includes at least one control device located on the conveying device. The control device includes at least one relay, and the control device and the relay are electrically connected.

[0007] Furthermore, the degreasing device is a mechanical device that uses centrifugal power to remove oil and some metal shavings adhering to the screw workpiece. The degreasing device is equipped with a guiding device, one end of which is connected to the screening device. The degreasing device also includes a receiving component inserted into the top of the degreasing device, an inner rotating device sleeved on the side of the receiving component near the ground, and an outer rotating device sleeved outside the inner rotating device. The receiving component is a funnel with an inverted conical hole, smaller on the side near the ground and larger on the side away from the ground.

[0008] Furthermore, one end of the screening device is connected to the guiding device, and the other end is connected to the storage device. The screening device is a screening machine.

[0009] Furthermore, one end of the storage device is connected to the screening device. The storage device is a material cylinder made of seamless steel pipe through a tight process, and is a special material cylinder for plastic machinery.

[0010] Furthermore, the tilting device is fixedly connected to the external rotating device. The tilting device includes a telescopic cylinder fixed to the outside of the degreasing device, and a cranking mechanism connected to the telescopic cylinder. The telescopic cylinder includes a movable telescopic shaft located on the telescopic cylinder. The telescopic cylinder and the cranking mechanism are connected through the movable telescopic shaft. The cranking mechanism is fixedly connected to the external rotating device. The cranking mechanism includes at least one component. The component includes at least one angular channel and at least one shaft connected to and passing through the external rotating device, as well as at least one base fixed to the degreasing device. The section of the shaft away from the external rotating device is an angular column. The angular column is fitted and passes through the base and corresponds to the angular channel. The size and shape of the angular column and the angular channel are adapted to each other.

[0011] Compared with existing technologies, the screw workpiece oil and shavings treatment system provided by this utility model controls the adsorption state of the screw workpiece on the conveying device by energizing or de-energizing the relay on the control device, thereby controlling the feeding situation of the degreasing device. Compared with the traditional method of additionally setting baffles and other related components on the degreasing device to control the feeding situation, this device is simpler and more convenient to use. The conveying device drags and adsorbs the screw workpiece to the top of the degreasing device, i.e., the receiving part, through the relay on the control device. The screw workpiece flows into the degreasing device through the receiving part. The degreasing device uses centrifugal power to initially remove the oil and some metal shavings attached to the screw workpiece by shaking. Then, the screw workpiece is guided to the screening device by the guiding device. The screening device further removes the oil and metal shavings attached to the screw workpiece by vibration and physical inertia. This utility model connects and connects the conveying device, the degreasing device, and the screening device to form a unified and continuous operation system. Compared to the time-consuming and labor-intensive traditional multi-stage processing, this integrated continuous operation system greatly improves the production efficiency and economic benefits of enterprises. The degreasing equipment connected to the external rotating device not only avoids the dangers and inconveniences of traditional methods where construction workers have to climb to a high place to pour the screw workpieces into the screening equipment, but also allows for quick entry into the next operation process after the screw workpieces are poured out. This greatly improves the safety of construction workers and the production efficiency of enterprises. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the planar structure of the control device described in this utility model.

[0013] Figure 2 This is a schematic diagram of the planar structure of this utility model.

[0014] Figure 3 This is a cross-sectional view of the present invention.

[0015] Figure 4 Figure 1 shows the operation of the tilting device described in this utility model.

[0016] Figure 5 The two figures show the operation of the tilting device described in this utility model.

[0017] Figure 6 This is a three-dimensional structural diagram of the bending and rotating mechanism described in this utility model. Detailed Implementation

[0018] The specific embodiments of this utility model are described in further detail below. It should be understood that the description of the embodiments of this utility model herein is not intended to limit the scope of protection of this utility model.

[0019] like Figures 1 to 6 The diagram shown is a structural schematic of a screw workpiece oil shavings treatment system provided by this utility model. The screw workpiece oil shavings treatment system includes at least one conveying device 1, an oil removal device 2 connected to the end of the conveying device 1, and the oil removal device 2 including a guide device 21 welded to the side of the oil removal device 2, a receiving component 22 inserted into the top of the oil removal device 2, an inner rotating device 23 sleeved on the side of the receiving component 22 near the ground, and an outer rotating device 24 sleeved outside the inner rotating device 23. The screw workpiece oil shavings treatment system also includes a screening device 3 connected to the guide device 21, a storage device 4 located on the side of the screening device 3 near the ground, and a tilting device 5 connected to the outer rotating device 24. The screw workpiece oil shavings treatment system also includes other functional modules, such as connection structures on the oil removal device to facilitate installation and assembly, etc., which should be known to those skilled in the art and will not be described in detail here.

[0020] The conveying device 1 can be a magnetic conveyor belt, which attracts screws placed on it. When the conveying device 1 attracts and drags the screw to the side of the degreasing device 2 away from the ground, the screw will fall onto the degreasing device 2 due to gravity. The conveying device 1 includes at least one control device 11 located on it, and the control device 11 includes at least one relay 111. The control device 11 and the relay 111 are electrically connected. In use, the operation of the relay 111 can be controlled by turning the power on / off, thereby controlling whether the control device 11 is working. Specifically, when the power is on, the relay 111 is working. At this time, the control device 11 will use electromagnetic induction to utilize the magnetic force generated by the relay 111 when the power is on to attract and drag the screw to the degreasing device 2. If it is no longer necessary to attract and drag the screw workpiece into the degreasing device 2, simply disconnect the power to the control device 11. In this case, the relay 111 will no longer generate magnetic force when the power is off, thus preventing the attraction and dragging of the screw workpiece and preventing it from being fed into the degreasing device 2. Compared to the traditional method of additionally setting baffles and other related components on the degreasing device 2 to control the feeding situation, this device is simpler and more convenient to use. It should be noted that since the materials and structures of the control device 11 and the relay 111 are well known to those skilled in the art and are not the main focus of this invention, they will not be described in detail here.

[0021] The degreasing device 2 can be a mechanical device that uses centrifugal power to remove oil and some metal shavings adhering to the screw workpiece dragged and adsorbed by the conveying device 1. The degreasing device 2 is equipped with a guide device 2, one end of which is connected to the screening device 3. The guide device 21 is used to guide the screw workpiece, after initial removal by the degreasing device 2, from the degreasing device 2 to the screening device 3. The degreasing device 2 also includes a receiving component 22 inserted into the top of the degreasing device 2, an inner rotating device 23 sleeved on the side of the receiving component 22 near the ground, and an outer rotating device 24 sleeved outside the inner rotating device 23. The receiving component 22 can be a funnel, through which the screw workpiece dragged and adsorbed by the conveying device 1 is initially received and transferred before entering the degreasing device 2. The receiving component 22 can be an inverted conical hole shape, smaller on the side closer to the ground and larger on the side farther from the ground, so that the screw workpiece dragged and adsorbed by the conveying device 1 can slide down the receiving component 22 to the degreasing device 2 more easily. The function and working principle of the inner rotating device 23 sleeved on the side of the receiving component 22 closer to the ground and the outer rotating device 24 sleeved on the outside of the inner rotating device 23 will be described and explained later in conjunction with the tilting device 5.

[0022] One end of the screening device 3 is connected to the guiding device 21, and the other end is connected to the storage device 4. The screening device 3 can be a screening machine, which can further remove screws that have been initially removed by the degreasing device 2 and are guided by the guiding device 21 through the physical inertia of vibration.

[0023] One end of the storage device 4 is connected to the screening device 3. The storage device 4 can be a material cylinder. The material cylinder is made of seamless steel pipe and is manufactured through a precision process. It is a special material cylinder for plastic machinery, which is well known to those skilled in the art and will not be described in detail here. The storage device 4 can be used to store screw workpieces that have undergone further removal processing by the screening device 3.

[0024] The tilting device 5 is fixedly connected to the outer rotating device 24. The tilting device 5 is used to tilt the inner rotating device 23 and the outer rotating device 24 toward the guiding device 21. The tilting device 5 includes a telescopic cylinder 51 fixed to the outside of the degreasing device 2, and a crank mechanism 52 connected to the telescopic cylinder 51. The telescopic cylinder 51 includes a movable telescopic shaft 511 located on the telescopic cylinder 51, and the telescopic cylinder 51 and the crank mechanism 52 are connected through the movable telescopic shaft 511. The crank mechanism 52 is fixedly connected to the outer rotating device 24. The telescopic cylinder 51, the crank mechanism 52, and the outer rotating device 24 are on the same straight line. The telescopic cylinder 51 can perform reciprocating linear motion through the movable telescopic shaft 511, and then the reciprocating linear motion is converted into rotational motion through the crank mechanism 52. At this time, the outer rotating device 24 fixedly connected to the crank mechanism 52 will rotate accordingly. The crank mechanism 52 includes at least one component 521. The kit 521 includes at least one angular channel 521A, at least one shaft 522 connected to and passing through the outer rotating device 24, and at least one base 523 fixed to the degreasing device 2. The section of the shaft 5112 away from the outer rotating device 24 is an angular column 522A. The angular column 522A is fitted onto and passes through the base 523 and corresponds to the angular channel 521A. The size and shape of the angular column 522A and the angular channel 521A are adapted to stabilize the outer rotating device 24, thereby preventing it from shaking during use. The screw workpiece flows into the inner rotating device 23 through the receiving member 22. The inner rotating device 23 and the outer rotating device 24 use centrifugal force to perform preliminary removal of metal shavings and oil stains adhering to the screw workpiece. After the initial removal is completed, the telescopic cylinder 51 begins to work. At this time, the movable telescopic shaft 511 located on the telescopic cylinder 51 begins to perform reciprocating linear motion. The angular channel 521A connected to the movable telescopic shaft 511 rotates accordingly. The angular channel 521A will drive the angular column 522A locked to the angular channel 521A to rotate, and the shaft 522 will rotate accordingly. The shaft 522 will drive the outer rotating device 24 and the inner rotating device 23, which are inserted through the shaft 522, to rotate. At this time, the screw workpiece that has fallen into the inner rotating device 23 and has been initially removed will slide down the inner rotating device 23 under the action of gravity as the tilting device 5 tilts and enters the guide device 21. Then, it is guided by the guide device 21 into the screening device 3 for further removal processing.

[0025] Compared with existing technologies, the screw workpiece oil and shavings treatment system provided by this utility model controls the adsorption state of the screw workpiece on the conveying device 1 by energizing or de-energizing the relay 111 on the control device 11, thereby controlling the feeding situation of the degreasing device. Compared with the traditional method of additionally setting baffles and other related components on the degreasing device 2 to control the feeding situation of the degreasing device 2, this device is simpler and more convenient to use. The conveying device 1 drags and adsorbs the screw workpiece to the top of the degreasing device 2, i.e., the receiving part 22, through the relay 111 on the control device 11. The screw workpiece flows into the degreasing device 2 through the receiving part 22. The degreasing device 2 uses centrifugal power to initially remove the oil and some metal shavings attached to the screw workpiece by shaking. Then, the screw workpiece is guided to the screening device 3 by the guiding device 21. The screening device 3 further removes the oil and metal shavings attached to the screw workpiece by vibration and physical inertia. This invention connects and links the conveying device 1, the degreasing device 2, and the screening device 3 to form a unified, continuous operation system. Compared to the time-consuming and labor-intensive traditional multi-stage processing, this unified, continuous operation system greatly improves the production efficiency and economic benefits of enterprises. The tilting device 5, externally connected to the external rotating device 24, not only avoids the dangers and inconveniences of traditional methods where construction workers manually climb to a high place to pour the screw workpieces into the screening device 3, but also facilitates the quick transition to the next operation after tilting the screw workpieces. This greatly improves the safety of construction workers and the production efficiency of enterprises.

[0026] The above are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Any modifications, equivalent substitutions or improvements within the spirit of the present utility model are covered within the scope of the claims of the present utility model.

Claims

1. A screw workpiece oil and shavings treatment system, characterized in that: The screw workpiece oil shavings treatment system includes at least one conveying device, an oil removal device connected to the end of the conveying device, the oil removal device including a guide device welded to the side of the oil removal device, a receiving component inserted into the top of the oil removal device, an inner rotating device sleeved on the receiving component near the ground, and an outer rotating device sleeved outside the inner rotating device. The screw workpiece oil shavings treatment system also includes a screening device connected to the guide device, a storage device located on the screening device near the ground, and a tilting device connected to the outer rotating device.

2. The screw workpiece oil chip removal system as described in claim 1, characterized in that: The conveying device is a magnetic conveyor belt, and the conveying device includes at least one control device located on the conveying device. The control device includes at least one relay, and the control device and the relay are electrically connected.

3. The screw workpiece oil and debris treatment system as described in claim 1, characterized in that: The degreasing device is a mechanical device that uses centrifugal power to remove oil and some metal shavings adhering to screw workpieces. The degreasing device is equipped with a guiding device, one end of which is connected to the screening device. The degreasing device also includes a receiving component inserted into the top of the degreasing device, an inner rotating device sleeved on the side of the receiving component near the ground, and an outer rotating device sleeved outside the inner rotating device. The receiving component is a funnel with an inverted conical hole, smaller on the side near the ground and larger on the side away from the ground.

4. The screw workpiece oil and debris treatment system as described in claim 1, characterized in that: One end of the screening device is connected to the guiding device, and the other end is connected to the storage device. The screening device is a screening machine.

5. The screw workpiece oil chip treatment system as described in claim 1, characterized in that: One end of the storage device is connected to the screening device. The storage device is a material cylinder made of seamless steel pipe through a tight process. It is a special material cylinder for plastic machinery.

6. The screw workpiece oil chip treatment system as described in claim 1, characterized in that: The tilting device is fixedly connected to the external rotating device. The tilting device includes a telescopic cylinder fixed to the outside of the degreasing device, and a crank mechanism connected to the telescopic cylinder. The telescopic cylinder includes a movable telescopic shaft located on the telescopic cylinder. The telescopic cylinder and the crank mechanism are connected through the movable telescopic shaft. The crank mechanism is fixedly connected to the external rotating device. The crank mechanism includes at least one component. The component includes at least one angular channel and at least one shaft connected to and passing through the external rotating device, as well as at least one base fixed to the degreasing device. The section of the shaft away from the external rotating device is an angular column. The angular column is fitted into and passes through the base and corresponds to the angular channel. The size and shape of the angular column and the angular channel are adapted to each other.

Images