Chain lubricant smearing device

Abstract

The utility model relates to a chain lubricant smearing device which comprises a carrier. A mounting bracket is arranged on the carrier; a chain guide rail A and a chain guide rail B are arranged on the mounting bracket; the chain guide rail A and the chain guide rail B are vertically arranged; channel channels are respectively arranged on the lower surface of the chain guide rail A and the upper surface of the chain guide rail B; a gap is formed between the lower surface of the chain guide rail A and the upper surface of the chain guide rail B; the device is reasonable in design, compact in structure and convenient to use.

Description

Technical Field

[0001] This utility model relates to a chain lubricant application device. Background Technology

[0002] Chains are important components of mechanical transmission, with long transmission distances and good adaptability. However, in order to maintain their service life and reduce noise, chains need to be lubricated regularly.

[0003] Current technologies typically involve manual, periodic application of oil using a grease gun, which is time-consuming, labor-intensive, and does not meet modern management standards. Other methods involve brushing, but these can result in wear or breakage of the brush, allowing oil to enter the chain and causing debris or uneven application. Drip lubrication, on the other hand, can cause liquid splashing, requiring space above the chain for the dripping liquid, which increases its volume.

[0004] Existing lubrication devices are larger and more expensive, and different chains require different customized oiling blocks.

[0005] Therefore, this utility model mainly solves the problems of the current oil brushes not being precise enough when applying lubricant to the chain, splashing oil droplets that may bounce everywhere and pollute the environment, the inability to accurately position the brush, the easy shedding of brush bristles, the inability to remove dried dirt, and the increase of chain load and wear. Utility Model Content

[0006] The technical problem this invention aims to solve is, in general, to provide a chain lubricant application device for applying lubricant to chains. This invention primarily addresses the shortcomings of current oil brushes for applying lubricant to chains, such as insufficient precision, splashed oil droplets that pollute the environment, inaccurate brush positioning, brush shedding, and failure to remove dried dirt, all of which increase chain load and wear.

[0007] To solve the above problems, the technical solution adopted by this utility model is as follows:

[0008] To achieve precise lifting of the chain, a chain lubricant application device includes a carrier; a mounting bracket is provided on the carrier.

[0009] Chain guide rail A and chain guide rail B are installed on the mounting bracket;

[0010] Chain guide rail A and chain guide rail B are set vertically.

[0011] Channel grooves are provided on the lower surface of chain guide rail A and the upper surface of chain guide rail B respectively;

[0012] A gap is provided between the lower surface of chain guide A and the upper surface of chain guide B.

[0013] As a further improvement to the above technical solution:

[0014] To achieve height adjustment, chain guide rails A and B are respectively connected to the mounting bracket via corresponding adjusting screws.

[0015] To achieve chain control and precise lubrication, sensors and / or oil inlets are installed on chain guide rail A and / or chain guide rail B.

[0016] To facilitate the passage of the chain and facilitate the cleaning of oil stains, the oil inlet corresponds to the channel groove of the chain guide rail A.

[0017] To catch any spilled oil or grease, an oil collection box is installed below the chain guide rail B.

[0018] To enable monitoring of the chain's condition, sensors are positioned between the channel channels on both sides.

[0019] The sensor is electrically connected to the PLC;

[0020] To achieve unidirectional oil supply, the oil inlet is connected to the corresponding outlet check valve of the distributor.

[0021] To achieve system lubrication, the chain lubricant application device also includes a grease tank, a pump body connected to the grease tank, and a motor unit connected to the pump body.

[0022] To achieve electrical control, the grease tank is electrically connected to a pressure relay, and the pressure relay is electrically connected to a PLC.

[0023] The PLC is electrically connected to the motor unit and the proximity switch respectively;

[0024] The distributor has a proximity switch;

[0025] The proximity switch controls the frequency of operation of the monitoring distributor.

[0026] The pump body is connected to the distributor via pipeline K5; a safety valve is connected to pipeline K5.

[0027] This utility model features high integration, a compact structure, and precise oiling; it removes oil stains and impurities; it is equipped with a sensor to assist in dynamic oiling; this utility model is reasonably designed, low in cost, sturdy and durable, safe and reliable, simple to operate, time-saving, labor-saving, cost-saving, compact in structure, and easy to use.

[0028] This utility model has a more reasonable and compact structure, and the oiling position is precise. It can effectively apply lubricant while removing oil stains and impurities on the chain, making lubricant application more convenient and faster. It is suitable for applying lubricant to chains of various equipment and is equipped with a sensor to assist in dynamic oiling. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of this utility model.

[0030] Figure 2 This is a schematic diagram of the structure of this utility model.

[0031] Figure 3 This is a schematic diagram of the structure of this utility model.

[0032] The components are: 1. Carrier; 2. Mounting bracket; 3. Sensor; 4. Chain guide rail A; 5. Oil receiving box; 6. Oil inlet; 7. Adjusting screw; 8. PLC; 9. Grease tank; 10. Pressure relay; 11. Motor unit; 12. Pump body; 13. Safety valve; 14. Distributor; 15. Proximity switch; 16. Outlet check valve; 17. Channel groove; 18. Clearance; 19. Chain guide rail B. Detailed Implementation

[0033] like Figure 1-3 As shown, the chain lubricant application device of this embodiment includes a carrier 1; a mounting bracket 2 is provided on the carrier 1; it is not limited to the attached... Figure 1-3 limited.

[0034] Chain guide rail A4 and chain guide rail B19 are provided on the mounting bracket 2;

[0035] Chain guide rail A4 and chain guide rail B19 are set up one above the other to guide the chain and clean up sludge;

[0036] Channel grooves 17 are provided on the lower surface of chain guide rail A4 and the upper surface of chain guide rail B19 to accommodate chain assemblies.

[0037] A gap 18 is provided between the lower surface of chain guide rail A4 and the upper surface of chain guide rail B19.

[0038] Chain guide rails A4 and B19 are connected to the mounting bracket 2 via corresponding adjusting screws 7, thereby accommodating chains of different heights.

[0039] Sensor 3 and / or oil inlet 6 are provided on chain guide rail A4 and / or chain guide rail B19.

[0040] The oil inlet 6 corresponds to the channel groove 17 of the chain guide rail A.

[0041] An oil collection box 5 is installed below the chain guide rail B19.

[0042] Sensor 3 is located between the channel channels 17 on both sides.

[0043] Sensor 3 is electrically connected to PLC 8 to achieve circuit control;

[0044] The oil inlet 6 is connected to the corresponding outlet check valve 16 of the distributor 14.

[0045] The chain lubricant application device also includes a grease tank 9, a pump body 12 connected to the grease tank 9, and a motor unit 11 connected to the pump body 12.

[0046] Grease tank 9 is electrically connected to pressure relay 10, and pressure relay 10 is electrically connected to PLC 8;

[0047] PLC8 is electrically connected to the motor unit 11 and the proximity switch 15 respectively;

[0048] Distributor 14 has a proximity switch 15; proximity switch 15 controls the frequency of operation of the distributor.

[0049] Pump body 12 is connected to distributor 14 via pipeline K5; safety valve 13 is connected to pipeline K5.

[0050] Process description: Mounting bracket 2 is set on carrier 1, chain guide rail A4 and chain guide rail B19 are set on mounting bracket 2, divided into upper and lower groups, and the chain is set in the middle of chain guide rail A4;

[0051] The appropriate gap is adjusted by adjusting screw 7; sensor 3 is set in the middle of chain guide rail A4 and chain guide rail B19 to detect the chain's movement status; lubricant enters the chain lubrication position precisely through oil inlet 6; oil collection box 5 is set on the side of chain guide rail A4 and chain guide rail B19 to collect waste oil and remove oil stains;

[0052] Work process description: Select chain guide rails A4 and B19 of different specifications according to different chains, adjust the adjusting screw 7 to adjust to an appropriate gap, and set the chain baffle and chain drum in the gap 18 to lubricate the chain and remove oil stains on the chain into the oil collection box 5; the chain movement is identified by the sensor 3 and the speed status is sent to the main control PLC, and the PLC controls the lubrication system to stop running; thus realizing dynamic oiling.

[0053] This utility model is described in detail for the purpose of making the disclosure clearer, and the prior art will not be listed one by one.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. It is obvious to those skilled in the art that multiple technical solutions of this utility model can be combined. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model. All technical contents not described in detail in this utility model are publicly known technologies.

Claims

1. A chain lubricant application device, characterized in that: Includes a carrier (1); a mounting bracket (2) is provided on the carrier (1); Chain guide rail A (4) and chain guide rail B (19) are provided on the mounting bracket (2); Chain guide rail A(4) and chain guide rail B(19) are set vertically; Channel grooves (17) are provided on the lower surface of chain guide rail A (4) and the upper surface of chain guide rail B (19); A gap (18) is provided between the lower surface of chain guide rail A (4) and the upper surface of chain guide rail B (19).

2. The chain lubricant application device according to claim 1, characterized in that: Chain guide rail A (4) and chain guide rail B (19) are respectively connected to the mounting bracket (2) through corresponding adjusting screws (7).

3. The chain lubricant application device according to claim 1, characterized in that: A sensor (3) and / or an oil inlet (6) are provided on chain guide rail A (4) and / or chain guide rail B (19).

4. The chain lubricant application device according to claim 3, characterized in that: The oil inlet (6) corresponds to the channel groove (17) of the chain guide rail A.

5. The chain lubricant application device according to claim 1, characterized in that: An oil collection box (5) is provided below the chain guide rail B (19).

6. The chain lubricant application device according to claim 3, characterized in that: The sensor (3) is located between the channel channels (17) on both sides.

7. The chain lubricant application device according to claim 3, characterized in that: The sensor (3) is electrically connected to the PLC (8); The oil inlet (6) is connected to the corresponding outlet check valve (16) of the distributor (14).

8. The chain lubricant application device according to claim 3, characterized in that: The chain lubricant application device also includes a grease tank (9), a pump body (12) connected to the grease tank (9), and a motor unit (11) connected to the pump body (12).

9. The chain lubricant application device according to claim 3, characterized in that: The grease tank (9) is electrically connected to the pressure relay (10), and the pressure relay (10) is electrically connected to the PLC (8); The PLC (8) is electrically connected to the motor unit (11) and the proximity switch (15) respectively; The distributor (14) has a proximity switch (15); The proximity switch (15) controls the frequency of operation of the monitoring distributor.

10. The chain lubricant application device according to claim 3, characterized in that: The pump body (12) is connected to the distributor (14) via pipeline K5; a safety valve (13) is connected to pipeline K5.

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