Winnowing separation device for rice processing

By improving the air separation device and utilizing the combined design of separation and cleaning mechanisms, the problem of poor rice screening effect has been solved, achieving efficient separation of paddy impurities and cleaning of filter plates, thereby improving the screening quality and yield of rice.

CN224208556UActive Publication Date: 2026-05-08DANGYANG DAFA RICE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DANGYANG DAFA RICE IND CO LTD
Filing Date
2025-05-06
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing technologies rely solely on simple air separation mechanisms, resulting in poor rice screening performance and difficulty in effectively separating light and heavy impurities from paddy.

Method used

The separation and cleaning mechanisms inside the air separator box, including the coordination of the drive motor, drive shaft, filter plate, air duct, fan blades, air pipe, hollow plate and exhaust port, combined with the design of conveyor belt, driven shaft, eccentric block, sleeve plate, lifting plate and spring, realize the vibration of the screen and air filtration; at the same time, through the cooperation of the inner rod, support and spring, the filter plate is cleaned by the brush plate.

Benefits of technology

It improves the screening effect of rice, avoids screen clogging, and enhances the filtration effect, ensuring the quality and yield of rice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rice processing, and discloses a winnowing separation device for rice processing, which solves the problem that the screening effect of rice is poorer due to a simple winnowing mechanism at present, and comprises a winnowing box, and the top of the winnowing box is fixedly connected with a feed hopper; an inclined plate located below the feeding hopper is fixedly connected into the winnowing box, an inner plate located below the inclined plate is fixedly installed in the winnowing box, an impurity discharging opening and a discharging opening are symmetrically formed between the inner plate and the winnowing box, a separating mechanism is arranged on the winnowing box, and a cleaning mechanism is arranged on the separating mechanism. The separating mechanism comprises a movable frame movably mounted in the discharging opening, and a mounting frame is arranged in the movable frame; according to the rice screening device, through cooperation of the conveying belt, the driven shaft, the eccentric block, the sleeve plate, the U-shaped round rod, the movable frame, the lifting plate, the L-shaped round rod and the first spring, the screen can vibrate conveniently and is prevented from being blocked, and therefore the rice screening effect can be improved conveniently.
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Description

Technical Field

[0001] This utility model belongs to the field of rice processing technology, specifically a wind separation device for rice processing. Background Technology

[0002] Paddy-brown separation is a major process in rice processing. The quality of paddy-brown separation plays an important role in reducing consumption, increasing rice yield, and ensuring the quality of the finished product.

[0003] In recent years, due to various reasons in threshing, purchasing and transportation, rice varieties and grain sizes have become mixed, which seriously affects the quality of rice-brown separation. Currently, rice-brown separation is usually achieved by air separation mechanism, but relying solely on simple air separation mechanism results in poor rice screening effect. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this utility model provides an air separation device for rice processing, which effectively solves the problem that the screening effect of rice is poor due to the current simple air separation mechanism.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a wind separation device for rice processing, comprising a wind separation box, a feeding hopper fixedly connected to the top of the wind separation box, an inclined plate fixedly connected inside the wind separation box below the feeding hopper, an inner plate fixedly installed inside the wind separation box below the inclined plate, a discharge port and a discharge port symmetrically provided between the inner plate and the wind separation box, a separation mechanism provided on the wind separation box, and a cleaning mechanism provided on the separation mechanism;

[0006] The separation mechanism includes a movable frame installed inside the discharge port. Inside the movable frame is a mounting frame, and inside the mounting frame is a screen fixedly connected. Two side blocks, both located at the bottom of the movable frame, are symmetrically fixedly connected to the outside of the mounting frame. Bolts are installed between the two side blocks and the movable frame. An air duct is fixedly connected to the outside of the air classifier box. A filter plate is fixedly connected inside the air duct. A hollow plate is provided inside the air classifier box. An air duct is fixedly connected between the hollow plate and the air duct. Multiple exhaust ports are evenly distributed on the side of the hollow plate away from the air duct. An L-shaped plate is fixedly connected to the outside of the air classifier box. A drive motor is fixedly installed on the L-shaped plate. A drive shaft is fixedly connected to the drive motor. The end of the drive shaft away from the drive motor passes through the filter plate and is fixedly connected to a fan blade.

[0007] Preferably, a driven shaft is rotatably connected between the inner plate and the L-shaped plate, and a conveyor belt is drivingly connected between the driven shaft and the drive shaft. An eccentric block located inside the discharge port is fixedly installed on the outer side of the driven shaft.

[0008] Preferably, a U-shaped rod is fixedly connected to the top of the movable frame, and a sleeve plate is fixedly sleeved on the outer middle of the U-shaped rod, with an eccentric block located directly below the sleeve plate.

[0009] Preferably, two lifting plates are symmetrically fixedly sleeved on the outer side of the U-shaped round rod, and two L-shaped round rods are symmetrically fixedly connected inside the air separator, with the two lifting plates respectively movably sleeved on the outer side of the two L-shaped round rods.

[0010] Preferably, an outer ring is fixedly sleeved on the outer side of the L-shaped rod, and a spring is fixedly connected between the bottom of the outer ring and the lifting plate, with the spring sleeved on the outer side of the L-shaped rod.

[0011] Preferably, the cleaning mechanism includes a through groove on the drive shaft, an inner rod fixedly installed in the through groove, a bracket movably sleeved on the outer side of the inner rod, a second spring fixedly connected between the bracket and the inner wall of the through groove, the second spring sleeved on the outer side of the inner rod, and two brush plates symmetrically installed on the bracket, both brush plates being in contact with the filter plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. Through the cooperation between the drive motor, drive shaft, filter plate, air duct, fan blades, air pipe, hollow plate and exhaust port, air is easily filtered and enters the air separation box to air separate the rice. The rice falls on the screen for screening. Through the cooperation between the conveyor belt, driven shaft, eccentric block, sleeve plate, U-shaped round rod, movable frame, lifting plate, L-shaped round rod and spring, the screen vibrates to avoid clogging, thereby improving the screening effect of rice.

[0014] 2. The cooperation between the inner rod, the bracket, and the second spring facilitates the tight fit between the two brush plates and the filter plate. The cooperation between the drive motor and the drive shaft facilitates the rotation of the two brush plates to clean the surface of the filter plate, thereby making it easier to clean the filter plate and improve the filtration effect. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the structure of the air separation device for rice processing according to this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the air separator of this utility model;

[0019] Figure 3 This is a schematic diagram of the separation mechanism of this utility model;

[0020] Figure 4This is a schematic diagram of the movable frame structure of this utility model;

[0021] Figure 5 This is a cross-sectional view of the air duct structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the cleaning mechanism of this utility model.

[0023] In the diagram: 1. Air separator; 2. Separation mechanism; 201. Movable frame; 202. Screen; 203. Mounting frame; 204. Driven shaft; 205. Conveyor belt; 206. L-shaped plate; 207. Drive motor; 208. Drive shaft; 209. Filter plate; 2010. Air duct; 2011. Air pipe; 2012. Hollow plate; 2013. Exhaust outlet; 2014. L-shaped round rod; 2015. Eccentric block; 2016, Bolt; 2017, Side Block; 2018, Spring 1; 2019, Outer Ring; 2020, Sleeve Plate; 2021, Lifting Plate; 2022, U-shaped Round Rod; 2023, Fan Blade; 3, Cleaning Mechanism; 301, Through Slot; 302, Brush Plate; 303, Inner Rod; 304, Bracket; 305, Spring 2; 4, Feed Hopper; 5, Inclined Plate; 6, Discharge Port; 7, Inner Plate; 8, Impurity Discharge Port. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Example 1, by Figure 1-2 The present invention relates to an air separation device for rice processing, comprising an air separation box 1, a feed hopper 4 fixedly connected to the top of the air separation box 1, an inclined plate 5 fixedly connected inside the air separation box 1 below the feed hopper 4, an inner plate 7 fixedly installed inside the air separation box 1 below the inclined plate 5, a discharge port 8 and a discharge port 6 symmetrically provided between the inner plate 7 and the air separation box 1, a separation mechanism 2 provided on the air separation box 1, and a cleaning mechanism 3 provided on the separation mechanism 2.

[0026] Specifically, by Figure 3-5The separation mechanism 2 includes a movable frame 201 movably installed inside the discharge port 6. Inside the movable frame 201 is a mounting frame 203, and a screen 202 is fixedly connected inside the mounting frame 203. Two side blocks 2017, both located at the bottom of the movable frame 201, are symmetrically fixedly connected to the outer side of the mounting frame 203. Bolts 2016 are installed between the two side blocks 2017 and the movable frame 201. Through the cooperation between the side blocks 2017 and the bolts 2016, the mounting frame 203 can be disassembled from the movable frame 201, thus facilitating the removal of the screen. The impurities filtered out by the filter 202 are processed. An air duct 2010 is fixedly connected to the outside of the air classifier 1. A filter plate 209 is fixedly connected inside the air duct 2010. A hollow plate 2012 is provided inside the air classifier 1. An air duct 2011 is fixedly connected between the hollow plate 2012 and the air duct 2010. Multiple exhaust ports 2013 are evenly distributed on the side of the hollow plate 2012 away from the air duct 2011. An L-shaped plate 206 is fixedly connected to the outside of the air classifier 1. A drive motor 207 is fixedly installed on the L-shaped plate 206. The drive motor 207 is fixed with... A drive shaft 208 is fixedly connected to the filter plate 209. One end of the drive shaft 208, away from the drive motor 207, passes through the filter plate 209 and is fixedly connected to a fan blade 2023. A driven shaft 204 is rotatably connected between the inner plate 7 and the L-shaped plate 206. A conveyor belt 205 drives the driven shaft 204 and the drive shaft 208. An eccentric block 2015 is fixedly installed on the outer side of the driven shaft 204, located inside the discharge port 6. A U-shaped round rod 2022 is fixedly connected to the top of the movable frame 201. A sleeve plate 2020 is fixedly sleeved on the outer middle of the U-shaped round rod 2022. The core block 2015 is located directly below the sleeve plate 2020. Two lifting plates 2021 are symmetrically fixedly sleeved on the outside of the U-shaped round rod 2022. Two L-shaped round rods 2014 are symmetrically fixedly connected inside the air separator box 1. The two lifting plates 2021 are respectively movably sleeved on the outside of the two L-shaped round rods 2014. An outer ring 2019 is fixedly sleeved on the outside of the L-shaped round rod 2014. A spring 2018 is fixedly connected between the bottom of the outer ring 2019 and the lifting plate 2021. The spring 2018 is sleeved on the outside of the L-shaped round rod 2014.

[0027] In operation, rice is first fed into the feed hopper 4, then falls through the inclined plate 5. Simultaneously, the drive motor 207 is started, driving the drive shaft 208 to rotate, which in turn drives the fan blades 2023 to rotate. This causes outside air to be filtered through the filter plate 209 and enter the air duct 2010. The air then enters the hollow plate 2012 through the air duct 2011 and is discharged from each exhaust port 2013, achieving air separation of the rice. Light impurities are discharged from the impurity discharge port 8, while the rice enters the discharge port 6 and is located at the top of the screen 202. When the drive shaft 208 rotates, it drives the driven shaft 204 to rotate through the conveyor belt 205, which in turn drives the eccentric block 2015 to rotate and impact the sleeve plate 2020. This causes the movable frame 201 to move up and down continuously under the elastic force of the two springs 2018, and causes the screen 202 to vibrate to prevent it from clogging, ultimately improving the rice screening effect.

[0028] Specifically, by Figure 6 The cleaning mechanism 3 includes a through groove 301 opened on the drive shaft 208. An inner rod 303 is fixedly installed in the through groove 301. A bracket 304 is movably sleeved on the outside of the inner rod 303. A second spring 305 is fixedly connected between the bracket 304 and the inner wall of the through groove 301. The second spring 305 is sleeved on the outside of the inner rod 303. Two brush plates 302 are symmetrically installed on the bracket 304. Both brush plates 302 are in contact with the filter plate 209.

[0029] In the initial state, spring 2 305 is compressed, causing the two brush plates 302 to fit tightly against the filter plate 209 under the elastic force of spring 2 305. When the drive motor 207 starts, it drives the drive shaft 208 to rotate, and drives the two brush plates 302 to rotate to clean the surface of the filter plate 209. Finally, the filter plate 209 is cleaned to improve the filtration effect.

Claims

1. A rice processing air separation device, comprising an air separation box (1), characterized in that: The top of the air classifier (1) is fixedly connected to a feed hopper (4), and the inside of the air classifier (1) is fixedly connected to an inclined plate (5) located below the feed hopper (4). The inside of the air classifier (1) is fixedly installed with an inner plate (7) located below the inclined plate (5). The inner plate (7) and the air classifier (1) are symmetrically provided with a waste discharge port (8) and a discharge port (6). The air classifier (1) is provided with a separation mechanism (2), and the separation mechanism (2) is provided with a cleaning mechanism (3). The separation mechanism (2) includes a movable frame (201) movably installed inside the discharge port (6). An installation frame (203) is provided inside the movable frame (201). A screen (202) is fixedly connected inside the installation frame (203). Two side blocks (2017), both located at the bottom of the movable frame (201), are symmetrically fixedly connected to the outside of the installation frame (203). Bolts (2016) are installed between the two side blocks (2017) and the movable frame (201). An air duct (2010) is fixedly connected to the outside of the air classifier (1). A filter plate (209) is fixedly connected inside the air duct (2010). 1) has a hollow plate (2012) inside, and a duct (2011) is fixedly connected between the hollow plate (2012) and the air duct (2010). Multiple exhaust ports (2013) are evenly provided on the side of the hollow plate (2012) away from the air duct (2011). An L-shaped plate (206) is fixedly connected to the outside of the air separator (1). A drive motor (207) is fixedly installed on the L-shaped plate (206). A drive shaft (208) is fixedly connected to the drive motor (207). The end of the drive shaft (208) away from the drive motor (207) passes through the filter plate (209) and is fixedly connected to a fan blade (2023).

2. The air separation device for rice processing according to claim 1, characterized in that: A driven shaft (204) is rotatably connected between the inner plate (7) and the L-shaped plate (206). A conveyor belt (205) is connected between the driven shaft (204) and the drive shaft (208). An eccentric block (2015) is fixedly installed on the outside of the driven shaft (204) inside the discharge port (6).

3. The air separation device for rice processing according to claim 1, characterized in that: The top of the movable frame (201) is fixedly connected to a U-shaped round rod (2022), and a sleeve plate (2020) is fixedly sleeved on the middle of the outer side of the U-shaped round rod (2022). The eccentric block (2015) is located directly below the sleeve plate (2020).

4. The air separation device for rice processing according to claim 3, characterized in that: Two lifting plates (2021) are symmetrically fixedly sleeved on the outside of the U-shaped round rod (2022), and two L-shaped round rods (2014) are symmetrically fixedly connected inside the air separator (1). The two lifting plates (2021) are respectively movably sleeved on the outside of the two L-shaped round rods (2014).

5. The air separation device for rice processing according to claim 4, characterized in that: An outer ring (2019) is fixedly sleeved on the outside of the L-shaped round rod (2014). A spring (2018) is fixedly connected between the bottom of the outer ring (2019) and the lifting plate (2021). The spring (2018) is sleeved on the outside of the L-shaped round rod (2014).

6. The air separation device for rice processing according to claim 1, characterized in that: The cleaning mechanism (3) includes a through groove (301) opened on the drive shaft (208), an inner rod (303) is fixedly installed in the through groove (301), a bracket (304) is movably sleeved on the outer side of the inner rod (303), a second spring (305) is fixedly connected between the bracket (304) and the inner wall of the through groove (301), the second spring (305) is sleeved on the outer side of the inner rod (303), and two brush plates (302) are symmetrically installed on the bracket (304), both brush plates (302) are in contact with the filter plate (209).