Cleaning equipment for hot-dip tin-plated copper-clad steel wire

Abstract

The utility model relates to the technical field of steel wires, in particular to hot-dip tin-plated copper-clad steel wire cleaning equipment, which comprises a supporting seat, two mounting seats, a servo motor, a winding roller, a mounting bracket, a rotating shaft, a guide wheel and a cleaning mechanism, a servo motor is installed on the installation base, a winding roller is installed on an output shaft of the servo motor, a plurality of installation supports are fixedly connected to the supporting base, rotating shafts are rotationally arranged on the installation supports, and guide wheels are fixedly connected to the rotating shafts. The tinned copper-clad steel wire extrudes a guide wheel and a rotating shaft to rotate, the rotating shaft drives two shifting rods to rotate to shift a contact plate to move, and the contact plate drives a sliding seat and an arc-shaped scraping plate to move, so that the effect that the arc-shaped scraping plate scrapes the tinned copper-clad steel wire is achieved, and impurities on the tinned copper-clad steel wire can be scraped; therefore, the quality of the tinned copper-clad steel wire is ensured.

Description

Technical Field

[0001] This utility model relates to the field of steel wire technology, and in particular to a cleaning device for hot-dip tin-plated copper-clad steel wire. Background Technology

[0002] Hot-dip tin-plated copper-clad steel wire is a process in which copper-clad steel wire is hot-dip tin-plated to improve its corrosion resistance, conductivity and weldability. Cleaning is one of the important steps in this process to ensure the quality and adhesion of the plating.

[0003] Patent CN221808780U discloses a cleaning device for tin-plated copper-clad steel wire electroplating. It includes two housings with a conduit between them. The inner wall of the conduit is lined with flexible bristles, and a vibrator is installed on its outer surface. Using this patent, the tin-plated copper-clad steel wire is cleaned by flowing cleaning fluid and the bristles. However, the bristles in this existing patent cannot remove harder and more adhesive impurities. After cleaning, impurities remain on the steel wire, affecting its quality and service life.

[0004] Therefore, there is a need for a cleaning device for hot-dip tin-plated copper-clad steel wire with impurity scraping function. Utility Model Content

[0005] In order to overcome the shortcomings of the existing patents, such as the inability of the brush bristles to remove hard and sticky impurities, and the fact that the impurities still exist on the steel wire after cleaning, thus affecting the quality and service life of the steel wire, this utility model provides a cleaning device for hot-dip tin-plated copper-clad steel wire with impurity scraping function.

[0006] To address the aforementioned problems, this utility model adopts the following technical solution: a cleaning device for hot-dip tin-plated copper-clad steel wire, comprising a support base, mounting bases, a servo motor, a winding roller, mounting brackets, a rotating shaft, guide wheels, and a cleaning mechanism. The support base houses the cleaning mechanism for cleaning the steel wire. Two mounting bases are fixedly connected to the support base, and a servo motor is mounted on each mounting base. A winding roller is mounted on the output shaft of the servo motor. Multiple mounting brackets are fixedly connected to the support base, and a rotating shaft is rotatably mounted on each mounting bracket. Guide wheels are fixedly connected to the rotating shaft. The device also includes a support frame, guide rails, and a sliding seat. The system includes a guide rod, an elastic element, an arc-shaped scraper, a contact plate, and a lever. A support frame is fixedly connected inside the support base. Multiple guide rails are fixedly connected to the support frame. A sliding seat is slidably arranged between two guide rails located on the same horizontal line. An arc-shaped scraper is fixedly connected to the sliding seat. Two contact plates are fixedly connected to the two sliding seats. A guide groove is opened on the sliding seat. Two guide rods are fixedly connected to the support frame. The sliding seat slides on the adjacent guide rods. An elastic element is sleeved on the guide rod. The two ends of the elastic element are connected to the sliding seat and the support frame, respectively. Two levers are fixedly connected to the rotating shaft near the support frame.

[0007] More preferably, the cleaning mechanism includes a cleaning tank, an inner partition, a water supply pipe, and nozzles. The cleaning tank is fixedly connected to the support base, the inner partition is fixedly connected inside the cleaning tank, multiple nozzles are installed on the inner partition, and the water supply pipe is connected to the cleaning tank, passing through the support base.

[0008] More preferably, it also includes wire guide rings and brush heads, with two wire guide rings embedded in the cleaning tank and multiple brush heads mounted on the wire guide rings.

[0009] More preferably, it also includes a bellows, a mounting shell, an exhaust fan, and an electric heating element. The bellows is fixedly connected to the support base, and the bellows has two wire holes. The mounting shell is installed on the bellows, the exhaust fan is installed inside the mounting shell, and the electric heating element is installed inside the mounting shell.

[0010] More preferably, it also includes a protective cover, which is fixedly connected to the mounting housing.

[0011] More preferably, it also includes pads, with multiple pads fixedly connected to the support base.

[0012] Compared with the prior art, the present invention has the following technical effects: 1. By rotating the tin-plated copper-clad steel wire extrusion guide wheel and the rotating shaft, the rotating shaft drives two levers to rotate and move the contact plate. The contact plate drives the sliding seat and the arc-shaped scraper to move, thereby achieving the effect of the arc-shaped scraper scraping the tin-plated copper-clad steel wire, thereby removing impurities on the tin-plated copper-clad steel wire and ensuring the quality of the tin-plated copper-clad steel wire.

[0013] 2. Water is connected to an external water pipe through a water supply pipe, allowing water to enter the cleaning tank and be sprayed onto the tin-plated copper-clad steel wire between the cleaning tank and the inner partition. This provides a comprehensive cleaning of the tin-plated copper-clad steel wire. When the tin-plated copper-clad steel wire passes through the conductor ring, the brush head on the conductor ring can scrub the tin-plated copper-clad steel wire, thereby increasing cleanliness and ensuring cleaning quality.

[0014] 3. By activating the electric heating element and exhaust fan, the exhaust fan draws external gas into the air box, where it combines with the heat generated by the electric heating element to form hot air, thereby drying the tin-plated copper-clad steel wire and facilitating its collection. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional sectional view of the support base, cleaning box, and air box of this utility model.

[0017] Figure 3This is a three-dimensional structural diagram of the mounting bracket, arc-shaped scraper, and lever of this utility model.

[0018] Figure 4 This is a three-dimensional sectional view of the cleaning box, inner partition, and water supply pipe of this utility model.

[0019] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle.

[0020] Figure 6 This is a three-dimensional sectional view of the wind box, mounting shell, and exhaust fan of this utility model.

[0021] The following are the labels in the diagram: 1. Support base, 2. Mounting base, 3. Servo motor, 4. Winding roller, 5. Mounting bracket, 6. Rotating shaft, 7. Guide wheel, 8. Support frame, 9. Guide rail, 10. Sliding seat, 11. Guide groove, 12. Guide rod, 13. Elastic element, 14. Arc scraper, 15. Contact plate, 16. Toggle lever, 17. Cleaning box, 18. Inner partition, 19. Water pipe, 20. Nozzle, 21. Wire ring, 22. Brush head, 23. Air box, 24. Cable hole, 25. Mounting shell, 26. Exhaust fan, 27. Electric heating element, 28. Protective cover, 29. Pad. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0023] Example 1: A cleaning device for hot-dip tin-plated copper-clad steel wire, see reference. Figures 1-5As shown, the device includes a support base 1, a mounting base 2, a servo motor 3, a winding roller 4, a mounting bracket 5, a rotating shaft 6, a guide wheel 7, and a cleaning mechanism. The bottom of the support base 1 houses the cleaning mechanism for cleaning the steel wire. The mounting base 2 is symmetrically mounted on the top of the support base 1 via welding. The servo motor 3 is bolted to the mounting base 2, and the winding roller 4 is mounted on the output shaft of the servo motor 3. Mounting brackets 5 are symmetrically fixed to the left and right sides of the support base 1. A rotating shaft 6 is rotatably mounted on the mounting bracket 5, and a guide wheel 7 is fixedly connected to the rotating shaft 6. The device also includes a support frame 8, a guide rail 9, a sliding seat 10, a guide rod 12, an elastic element 13, an arc-shaped scraper 14, a contact plate 15, and a lever 16. The support frame 8 is fixedly connected to the bottom left side of the support base 1. The frame 8 has guide rails 9 fixedly connected symmetrically at the front and rear. A sliding seat 10 is slidably arranged between the two guide rails 9 located on the same horizontal line. An arc-shaped scraper 14 is fixedly connected to the inner side of the sliding seat 10. The two arc-shaped scrapers 14 fit together. A contact plate 15 is fixedly connected between the front and rear sides of the two sliding seats 10. The two arc-shaped scrapers 14 are located to the right of the adjacent guide wheels 7. A guide groove 11 is opened on the sliding seat 10. A guide rod 12 is fixedly connected symmetrically at the top and bottom on the right side of the support frame 8. The sliding seat 10 slides on the adjacent guide rod 12. An elastic element 13 is sleeved on the guide rod 12. The two ends of the elastic element 13 are connected to the sliding seat 10 and the support frame 8 respectively. A lever 16 is fixedly connected to both the front and rear ends of the rotating shaft 6 near the support frame 8. The lever 16 can contact the contact plate 15 when rotating.

[0024] See Figure 1 As shown, it also includes pads 29, and four pads 29 are fixedly connected at even intervals at the bottom of the support base 1.

[0025] When cleaning the tin-plated copper-clad steel wire is required, the pad 29 increases the friction between the device and the ground, preventing the device from easily shifting position. First, the tin-plated copper-clad steel wire is wound onto the left-hand winding roller 4, then onto the four guide wheels 7, and passed through the two arc-shaped scrapers 14, the support frame 8, and the cleaning mechanism. Then, the two servo motors 3 are activated, causing their output shafts to drive the winding rollers 4 to rotate, thus transporting the tin-plated copper-clad steel wire. During transport, the tin-plated copper-clad steel wire compresses the guide wheels 7, causing them to rotate and drive the rotating shaft 6 on its own axis. The rotating shaft 6, which is close to the support frame 8, drives the upper... The two levers 16 rotate, causing the contact plate 15 to move to the right. The contact plate 15 drives the sliding seat 10 and the arc-shaped scraper 14 to move to the right, and the elastic element 13 is compressed accordingly. After the levers 16 disengage from the contact plate 15, the elastic element 13 rebounds and resets the contact plate 15, the sliding seat 10, and the arc-shaped scraper 14. This achieves the effect of the arc-shaped scraper 14 scraping the tin-plated copper-clad steel wire, thereby removing impurities from the tin-plated copper-clad steel wire and ensuring the quality of the tin-plated copper-clad steel wire. After scraping, the cleaning mechanism cleans the tin-plated copper-clad steel wire. After the cleaning work is completed, the servo motor 3 is turned off.

[0026] Example 2: Based on Example 1, refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the cleaning mechanism includes a cleaning tank 17, an inner partition 18, a water supply pipe 19, and nozzles 20. The cleaning tank 17 is fixedly connected to the bottom right side of the support base 1. The cleaning tank 17 is located to the right of the support frame 8. The inner partition 18 is fixedly connected inside the cleaning tank 17. Multiple nozzles 20 are evenly spaced on the inner partition 18. The water supply pipe 19 is connected to the front side of the cleaning tank 17 and passes through the support base 1.

[0027] See Figure 4 and Figure 5 As shown, it also includes a guide ring 21 and a brush head 22. The guide ring 21 is embedded on both the left and right sides of the cleaning box 17, and multiple brush heads 22 are evenly spaced on the inner side of the guide ring 21.

[0028] When cleaning tin-plated copper-clad steel wire, water is connected to an external water pipe through water supply pipe 19, allowing water to enter the cleaning tank 17 and be sprayed onto the tin-plated copper-clad steel wire between the cleaning tank 17 and the inner partition 18. This process thoroughly cleans the tin-plated copper-clad steel wire, flushing away any remaining impurities and ensuring cleanliness. Furthermore, when the tin-plated copper-clad steel wire passes through the conductor ring 21, the brush head 22 on the conductor ring 21 can scrub the tin-plated copper-clad steel wire, thereby increasing cleanliness and ensuring cleaning quality.

[0029] See Figure 1 and Figure 6 As shown, it also includes a bellows 23, a mounting shell 25, an exhaust fan 26, and an electric heating element 27. The bellows 23 is fixedly connected to the right side of the middle part of the support base 1. The bellows 23 is located between two adjacent mounting brackets 5. The upper and lower right sides of the bellows 23 have wire holes 24. The left and right sides of the bellows 23 are equipped with mounting shells 25 by bolt connection. The exhaust fan 26 is installed in the mounting shell 25 by bolt connection. The electric heating element 27 is installed in the mounting shell 25 and is located on the outside of the adjacent exhaust fan 26.

[0030] See Figure 6 As shown, it also includes a protective cover 28. The protective cover 28 is fixedly connected to the outside of the mounting shell 25. The protective cover 28 protects the exhaust fan 26 and the electric heating tube 27.

[0031] After cleaning, when the tin-plated copper-clad steel wire is transported into the air box 23, the electric heating tube 27 and the exhaust fan 26 are activated, so that the exhaust fan 26 draws the external gas into the air box 23, and forms hot air with the heat generated by the electric heating tube 27, thereby drying the tin-plated copper-clad steel wire, making it easier to collect. After collection, the electric heating tube 27 and the exhaust fan 26 are turned off.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cleaning device for hot-dip tin-plated copper-clad steel wire, comprising a support base (1), a mounting base (2), a servo motor (3), a winding roller (4), a mounting bracket (5), a rotating shaft (6), a guide wheel (7), and a cleaning mechanism. The support base (1) contains a cleaning mechanism for cleaning the steel wire. Two mounting bases (2) are fixedly connected to the support base (1). A servo motor (3) is mounted on each mounting base (2). A winding roller (4) is mounted on the output shaft of the servo motor (3). Multiple mounting brackets (5) are fixedly connected to the support base (1). A rotating shaft (6) is rotatably mounted on each mounting bracket (5). A guide wheel (7) is fixedly connected to the rotating shaft (6). The device is characterized in that... It also includes a support frame (8), guide rails (9), sliding seat (10), guide rod (12), elastic element (13), arc-shaped scraper (14), contact plate (15), and lever (16). The support frame (8) is fixedly connected inside the support seat (1). Multiple guide rails (9) are fixedly connected to the support frame (8). A sliding seat (10) is slidably arranged between two guide rails (9) located on the same horizontal line. An arc-shaped scraper (14) is fixedly connected to the sliding seat (10). Two contact plates (15) are fixedly connected to the moving seat (10). A guide groove (11) is opened on the sliding seat (10). Two guide rods (12) are fixedly connected to the support frame (8). The sliding seat (10) slides on the adjacent guide rods (12). An elastic element (13) is sleeved on the guide rod (12). The two ends of the elastic element (13) are connected to the sliding seat (10) and the support frame (8) respectively. Two levers (16) are fixedly connected to the rotating shaft (6) adjacent to the support frame (8).

2. The cleaning equipment for hot-dip tin-plated copper-clad steel wire as described in claim 1, characterized in that, The cleaning mechanism includes a cleaning tank (17), an inner partition (18), a water supply pipe (19), and a nozzle (20). The cleaning tank (17) is fixedly connected to the support base (1). The inner partition (18) is fixedly connected inside the cleaning tank (17). Multiple nozzles (20) are installed on the inner partition (18). The water supply pipe (19) is connected to the cleaning tank (17) and passes through the support base (1).

3. The hot-dip tin-plated copper-clad steel wire cleaning equipment as described in claim 2, characterized in that, It also includes a guide ring (21) and a brush head (22). Two guide rings (21) are embedded in the cleaning tank (17), and multiple brush heads (22) are provided on the guide rings (21).

4. The hot-dip tin-plated copper-clad steel wire cleaning equipment as described in claim 3, characterized in that, It also includes a bellows (23), a mounting shell (25), an exhaust fan (26) and an electric heating tube (27). The bellows (23) is fixedly connected to the support base (1). The bellows (23) has two wire holes (24). The mounting shell (25) is installed on the bellows (23). The exhaust fan (26) is installed inside the mounting shell (25). The electric heating tube (27) is installed inside the mounting shell (25).

5. The hot-dip tin-plated copper-clad steel wire cleaning equipment as described in claim 4, characterized in that, It also includes a protective cover (28), which is fixedly connected to the mounting shell (25).

6. The hot-dip tin-plated copper-clad steel wire cleaning equipment as described in claim 5, characterized in that, It also includes pads (29), and multiple pads (29) are fixedly connected to the support base (1).

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