Punching device for tapered roller bearing machining

Abstract

The utility model relates to the technical field of roller bearing machining, in particular to a punching device for tapered roller bearing machining, which comprises a collecting assembly, the collecting assembly is composed of a base, a feeding groove, an electric push rod, a baffle, a filter screen, a discharging pipe and an observation window, and the feeding groove is arranged at the top end of the base. According to the punching device for tapered roller bearing machining, through the arrangement of the base, the feeding groove, an electric push rod, a baffle, a filter screen, a discharging pipe and an observation window, when the punching device is used, chippings and cooling liquid can enter the punching device conveniently during machining through the feeding groove formed in the base; an electric push rod is externally connected with a power source and controlled by the same controller, a baffle can be pushed to move upwards to prevent chippings from falling out of the device, the chippings can be collected and placed on the surface through a filter screen, solid-liquid separation is achieved, and a worker can see the collection condition of the chippings and cooling liquid from the outside of the device through an observation window; the cooling liquid can be conveniently discharged by opening the discharging pipe, and unified cleaning is carried out.

Description

Technical Field

[0001] This utility model relates to the field of roller bearing processing technology, specifically a punching device for processing tapered roller bearings. Background Technology

[0002] Roller bearing processing refers to the process of turning raw materials (such as steel, stainless steel, ceramics, etc.) into roller bearing products with specific precision and performance requirements through a series of machining processes. Roller bearing processing requires punching holes.

[0003] A punching device for processing tapered roller bearings disclosed in CN218775490U enables rapid rotation of the inner ring of the tapered roller bearing by setting up a mounting plate, an electric push rod, a sliding frame, teeth, a rotating rod, a punching disc, gears, and a punching area. This allows for adjustment of the punching position, facilitating rapid and continuous punching of the tapered roller bearing and effectively improving the processing and punching speed.

[0004] When processing roller bearings, the device tends to cause debris to fly everywhere, making it difficult to collect debris and coolant during the processing, and thus making cleaning quite difficult. Utility Model Content

[0005] The purpose of this invention is to provide a punching device for processing tapered roller bearings, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a punching device for machining tapered roller bearings, comprising:

[0007] The collection assembly consists of a base, a feeding trough, an electric push rod, a baffle, a filter screen, a discharge pipe, and an observation window. The top of the base has a feeding trough, the inner wall of the feeding trough is provided with a filter screen, the top of the base is provided with a baffle on the side of the feeding trough, the bottom end of the baffle is fixedly connected to an electric push rod, and a discharge pipe is installed on one side of the base.

[0008] The processing assembly consists of a fixed frame, a cylinder, and a punching head. The fixed frame is installed on one side of the feed chute at the top of the base, and a cylinder is installed at the top of the fixed frame. A punching head is provided at the output end of the cylinder.

[0009] The clamping and fixing assembly consists of a hydraulic rod, a motor, a limiting frame, and a limiting rod. The hydraulic rod is installed on the inner wall of the fixing frame, and a motor is fixedly connected to one side of the hydraulic rod. A limiting frame is installed at the output end of the motor, and a limiting rod is installed on one side of the limiting frame.

[0010] Optionally, the surface of the observation window is provided with a slot, and the base is connected to the observation window through the slot, so that the slot can connect the base and the observation window.

[0011] Optionally, there are two baffles, which are symmetrically distributed to prevent debris from falling to the side of the device.

[0012] Optionally, a fixing groove is provided on the surface of the discharge pipe, and the feed trough is connected to the discharge pipe through the fixing groove. The fixing groove is used to connect the discharge pipe and the feed trough.

[0013] Optionally, there are two limiting frames, which are symmetrically distributed to clamp the surface of the roller bearing.

[0014] Compared with this device, the beneficial effects of this utility model are:

[0015] 1. This punching device for processing tapered roller bearings, through the configuration of a base, feed chute, electric push rod, baffle, filter screen, discharge pipe, and observation window, allows for the easy entry of processing debris and coolant into the device via the feed chute in the base. The electric push rod, powered by an external power source and controlled by a single controller, can push the baffle upwards to prevent debris from falling outside the device. The filter screen collects debris and places it on the surface, achieving solid-liquid separation. The observation window allows operators to observe the collection of debris and coolant inside the device from the outside. Opening the discharge pipe facilitates the discharge of coolant for unified cleaning.

[0016] 2. This punching device for processing tapered roller bearings, through the configuration of a hydraulic rod, a motor, a limiting frame, and a limiting rod, allows the roller bearing to be placed on the surface of the limiting rod for positioning during use. The external power supply of the hydraulic rod is controlled by the same controller, which can drive the hydraulic rod to push the limiting frame to the opposite side and clamp the roller bearing, thereby fixing the roller bearing. When punching holes on the surface of the roller bearing, the external power supply of the motor can drive the limiting frame to rotate and punch holes at different positions on the surface of the roller bearing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall appearance of the present utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the internal structure of the collection component of this utility model;

[0019] Figure 3 This is a schematic diagram showing the disassembled clamping and fixing components of this utility model;

[0020] Figure 4 This is an enlarged schematic diagram of the processing components of this utility model.

[0021] In the diagram: 1. Collection component; 101. Base; 102. Feed chute; 103. Electric push rod; 104. Baffle; 105. Filter screen; 106. Discharge pipe; 107. Observation window; 2. Processing component; 201. Fixing frame; 202. Cylinder; 203. Punching head; 3. Clamping and fixing component; 301. Hydraulic rod; 302. Motor; 303. Limit frame; 304. Limit rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4 As shown, this utility model provides a technical solution: a punching device for machining tapered roller bearings, comprising:

[0024] The collection component 1 consists of a base 101, a feeding trough 102, an electric push rod 103, a baffle 104, a filter screen 105, a discharge pipe 106, and an observation window 107. The top of the base 101 is provided with a feeding trough 102, and the inner wall of the feeding trough 102 is provided with a filter screen 105. The top of the base 101 is provided with a baffle 104 on the side of the feeding trough 102, and the bottom of the baffle 104 is fixedly connected to an electric push rod 103. The discharge pipe 106 is installed on one side of the base 101.

[0025] Processing component 2 consists of a fixed frame 201, a cylinder 202 and a punching head 203. The fixed frame 201 is installed on the top of the base 101 on one side of the feed trough 102. The cylinder 202 is installed on the top of the fixed frame 201. The output end of the cylinder 202 is provided with a punching head 203.

[0026] The clamping and fixing assembly 3 consists of a hydraulic rod 301, a motor 302, a limiting frame 303, and a limiting rod 304. The hydraulic rod 301 is installed on the inner wall of the fixing frame 201. A motor 302 is fixedly connected to one side of the hydraulic rod 301. A limiting frame 303 is installed at the output end of the motor 302, and a limiting rod 304 is installed on one side of the limiting frame 303. The feed chute 102 in the base 101 facilitates the entry of chips and coolant during processing. The electric push rod 103, powered by an external power source and controlled by the same controller, can push the baffle 104 upwards to prevent chips from falling outside the device. Chips can be collected and placed on the surface through the filter screen 105 to achieve solid-liquid separation. An observation window 10... 7 allows staff to see the internal debris and coolant collection from outside the device. Opening the discharge pipe 106 facilitates the discharge of coolant for unified cleaning. The roller bearing is placed on the surface of the limiting rod 304 for limiting. The hydraulic rod 301 is powered by the same controller and can be driven to push the limiting frame 303 to the opposite side and clamp the roller bearing, thereby fixing the roller bearing. When punching holes on the surface of the roller bearing, the motor 302 can be powered by an external power source to drive the limiting frame 303 to rotate and punch holes at different positions on the surface of the roller bearing. The fixing frame 201 fixes the cylinder 202. The cylinder 202 can be powered by an external power source to drive the punching head 203 to move downward and punch holes in the roller bearing.

[0027] The surface of the observation window 107 is provided with a slot, and the base 101 is connected to the observation window 107 through the slot. The slot can connect the base 101 and the observation window 107.

[0028] There are two baffles 104, which are symmetrically distributed. The symmetrical distribution of the baffles 104 can prevent debris from falling to the side of the device.

[0029] A fixing groove is provided on the surface of the discharge pipe 106. The feed trough 102 is connected to the discharge pipe 106 through the fixing groove. The fixing groove is used to connect the discharge pipe 106 and the feed trough 102.

[0030] There are two limit frames 303, which are symmetrically distributed and can clamp the surface of the roller bearing.

[0031] In this invention, the working steps of the device are as follows:

[0032] First step: The feed trough 102 of the base 101 facilitates the entry of processing debris and coolant into the interior, and the electric push rod 103 is connected to an external power source and controlled by the same controller to push the baffle 104 upward to prevent debris from falling outside the device. The filter screen 105 can collect the debris and place it on the surface to achieve solid-liquid separation. The observation window 107 allows the staff to see the internal debris and coolant collection from outside the device. Opening the discharge pipe 106 facilitates the discharge of coolant for unified cleaning.

[0033] The second step: The roller bearing is placed on the surface of the limiting rod 304 and limited thereto. The hydraulic rod 301 is powered by the same controller and can be driven to push the limiting frame 303 to the opposite side and clamp the roller bearing, thereby fixing the roller bearing. When punching holes on the surface of the roller bearing, the motor 302 powered by the external power supply can drive the limiting frame 303 to rotate and punch holes at different positions on the surface of the roller bearing.

[0034] Third step: Fixing bracket 201 fixes cylinder 202. Cylinder 202 is connected to an external power source to drive punch head 203 to move downward and punch the roller bearing.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A punching device for machining tapered roller bearings, characterized in that, include: The collection component (1) consists of a base (101), a feeding trough (102), an electric push rod (103), a baffle (104), a filter screen (105), a discharge pipe (106), and an observation window (107). The top of the base (101) is provided with a feeding trough (102), and the inner wall of the feeding trough (102) is provided with a filter screen (105). The top of the base (101) is located on the side of the feeding trough (102), and the bottom end of the baffle (104) is fixedly connected to an electric push rod (103). The discharge pipe (106) is installed on one side of the base (101). The processing component (2) consists of a fixed frame (201), a cylinder (202) and a punch head (203). The fixed frame (201) is installed on the top of the base (101) on one side of the feed trough (102). The cylinder (202) is installed on the top of the fixed frame (201). The output end of the cylinder (202) is provided with a punch head (203). The clamping and fixing assembly (3) is composed of a hydraulic rod (301), a motor (302), a limiting frame (303), and a limiting rod (304). The inner wall of the fixing frame (201) is equipped with a hydraulic rod (301). A motor (302) is fixedly connected to one side of the hydraulic rod (301). A limiting frame (303) is installed at the output end of the motor (302). A limiting rod (304) is installed on one side of the limiting frame (303).

2. The punching device for machining tapered roller bearings according to claim 1, characterized in that: The surface of the observation window (107) is provided with a slot, and the base (101) is connected to the observation window (107) through the slot.

3. The punching device for machining tapered roller bearings according to claim 1, characterized in that: There are two baffles (104), and the baffles (104) are symmetrically distributed.

4. The punching device for machining tapered roller bearings according to claim 1, characterized in that: The surface of the discharge pipe (106) is provided with a fixing groove, and the feed trough (102) is connected to the discharge pipe (106) through the fixing groove.

5. The punching device for machining tapered roller bearings according to claim 1, characterized in that: There are two limiting frames (303), and the limiting frames (303) are symmetrically distributed.

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