Polishing device for metal component machining

Abstract

The utility model discloses a polishing device for metal component processing, which comprises a workbench, one side of the workbench is provided with an adjusting mechanism, the adjusting mechanism comprises an electric telescopic rod, one side of the electric telescopic rod is fixedly connected with the workbench, the top of the electric telescopic rod is fixedly connected with a transverse plate, and the transverse plate is fixedly connected with the workbench. A vertical plate is fixedly connected to the top of the workbench and located on the right side of the middle shaft. According to the grinding device for metal component machining, by arranging the adjusting mechanism, firstly, a material needing to be machined is placed on the top of the upper side shell, then a corresponding lead screw is rotated, the lead screw drives a threaded sleeve to move, the threaded sleeve drives a clamping block to move and clamp the material, then the material can be machined, meanwhile, the material to be machined is placed on the top of a transverse plate, and the transverse plate is rotated; the electric telescopic rod drives the transverse plate to move, so that the materials are driven to ascend, the materials make contact with the shell at the bottom, then the corresponding lead screw is rotated, and the materials to be machined can be clamped.

Description

Technical Field

[0001] This utility model relates to the field of metal component processing technology, specifically a grinding device for metal component processing. Background Technology

[0002] Metal components refer to structural units made of metal materials (such as steel, iron, aluminum, copper, titanium and their alloys) through processes such as casting, forging, welding, and cutting. They have specific geometric shapes, mechanical properties and functions, and are used to bear loads, transmit forces or form components of mechanical, architectural, and equipment systems.

[0003] According to patent document CN219358968U, a metal component weld positioning and grinding device is disclosed, including a machine base. A positioning groove for fixing a fixture is centrally located at the top of the machine base, and sliding grooves are centrally located at the top of both sides of the machine base. Threaded rods are rotatably mounted within each of the two sliding grooves, and one end of each threaded rod extending out of the sliding groove is connected to a servo motor fixed to one side of the machine base. Grinding components are threadedly fitted onto both threaded rods. Each grinding component includes two sliding components threadedly fitted onto the two threaded rods. A lifting drive component is jointly constructed at the top of the two sliding components, and a support plate is fixedly installed between the two lifting drive components. This metal component weld positioning and grinding device eliminates the need for manual hand-held operation, saving time and effort during grinding. It can continuously grind workpieces, has high grinding efficiency, and is highly practical.

[0004] The aforementioned grinding equipment adopts a single-station design, requiring the machine to stop after grinding one workpiece. The workpiece is then unloaded manually or by a robotic arm, and a new workpiece is loaded. This results in frequent start-ups and shutdowns, a high proportion of idle time, and a serious impact on processing efficiency. Utility Model Content

[0005] The purpose of this utility model is to provide a grinding device for processing metal components, so as to solve the problem mentioned in the background art that the grinding equipment adopts a single-station design, and needs to stop after grinding a workpiece, and manually or with a robotic arm to unload the workpiece and load a new workpiece, resulting in frequent start-stop of the equipment, a high proportion of idle time, and serious impact on processing efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a grinding device for processing metal components, comprising a worktable, an adjustment mechanism provided on one side of the worktable, the adjustment mechanism including an electric telescopic rod, one side of the electric telescopic rod being fixedly connected to the worktable, a horizontal plate being fixedly connected to the top of the electric telescopic rod, a vertical plate being fixedly connected to the top of the worktable and to the right side located at the central axis, a first motor being fixedly connected to the bottom left side of the vertical plate, a rotating shaft being movably connected to the top left side of the vertical plate, a housing being fixedly connected to the left side of the rotating shaft, a lead screw being movably connected to one side of the housing, a threaded sleeve being threadedly connected to the surface of the lead screw, and a clamping block being fixedly connected to one side of the threaded sleeve.

[0007] Preferably, a grinding mechanism is provided on the other side of the workbench. The grinding mechanism includes a bracket, an electric cylinder is fixedly connected to the central axis at the top of the bracket, an adjusting frame is fixedly connected to one side of the electric cylinder, a rectangular plate is fixedly connected to the bottom of the adjusting frame, a second motor is fixedly connected to the central axis at the top of the rectangular plate, a drive shaft is fixedly connected to the output end of the second motor, a drive gear is fixedly connected to the surface of the drive shaft, driven gears mesh on both sides of the drive gear, a connecting shaft is fixedly connected to the inner cavity of the driven gear, and a grinding disc is fixedly connected to the bottom of both the drive shaft and the connecting shaft.

[0008] Preferably, the grinding disc is provided with a dust suction head on both the front and back sides, a corrugated pipe is connected to one side of the dust suction head, a dust collection box is connected to one side of the corrugated pipe, the bottom of the dust collection box is fixedly connected to the bracket, a filter plate is inserted into the top of the dust collection box, and a fan is connected to the right side of the dust collection box.

[0009] Preferably, a fixing rod is fixedly connected to one side of the vacuum head, and one side of the fixing rod is fixedly connected to the rectangular plate.

[0010] Preferably, the front and rear sides of the lead screw surface are movably connected to the housing via a first bearing, and slide rods are slidably connected to both sides of the inner cavity of the threaded sleeve, with the front and back sides of the slide rods being fixedly connected to the housing.

[0011] Preferably, a synchronous pulley is fixedly connected to both the output end of the first motor and the right side of the rotating shaft. The surface of the synchronous pulley is engaged with a synchronous belt, and the surface of the rotating shaft is movably connected to the vertical plate through a second bearing.

[0012] Preferably, the top of the connecting shaft is movably connected to the rectangular plate via a third bearing, and a rectangular groove is provided on the top of the inner cavity of the dust collection box, with a sealing ring fixedly connected to the inner cavity of the rectangular groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting up an adjustment mechanism, firstly, the material to be processed is placed on the top of the upper shell. Then, the corresponding lead screw is rotated, which drives the threaded sleeve to move, and the threaded sleeve drives the clamping block to move, clamping the material. Then, the material can be processed. Simultaneously, the material to be processed is placed on the top of the horizontal plate. Then, the electric telescopic rod is started through the external controller. The electric telescopic rod drives the horizontal plate to move, thereby lifting the material so that the material contacts the bottom shell. Then, the corresponding lead screw is rotated to clamp the material to be processed. Afterward, the horizontal plate is returned to its original position. After the material on the top is ground, the first motor is started, which causes the rotating shaft to rotate. The rotating shaft drives the shell to rotate 180 degrees, and then the material to be processed can be ground. At the same time, the operator can remove the processed material and replace it with the material to be processed. This allows the grinding work to be carried out without stopping during the material change process, making the work highly efficient.

[0015] 2. By setting up a grinding mechanism, the second motor is started, which drives the drive shaft to rotate. The drive shaft drives the drive gear to rotate, which in turn drives the driven gear to rotate. The driven gear drives the connecting shaft to rotate, which in turn causes the grinding disc to rotate. At the same time, the electric cylinder is started. During the retraction process, the electric cylinder drives the adjusting frame to move. The adjusting frame drives the rectangular plate to move, which allows the grinding disc to descend and contact the material, thereby performing the grinding work. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 3 This is a schematic cross-sectional view of the shell structure of this utility model;

[0019] Figure 4 This is an enlarged structural diagram of point A of this utility model.

[0020] In the diagram: 1. Workbench; 2. Adjustment mechanism; 201. Electric telescopic rod; 202. Horizontal plate; 203. Vertical plate; 204. First motor; 205. Rotating shaft; 206. Synchronous pulley; 207. Synchronous belt; 208. Housing; 209. Lead screw; 210. Threaded sleeve; 211. Clamping block; 3. Grinding mechanism; 301. Support; 302. Electric cylinder; 303. Adjustment frame; 304. Rectangular plate; 305. Second motor; 306. Drive shaft; 307. Driving gear; 308. Driven gear; 309. Connecting shaft; 310. Grinding disc; 311. Fixed rod; 312. Dust suction head; 313. Corrugated pipe; 314. Dust collection box; 315. Filter plate; 316. Fan. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 , Figure 2 and Figure 3This utility model provides a technical solution: a grinding device for processing metal components, including a worktable 1, an adjustment mechanism 2 on one side of the worktable 1, the adjustment mechanism 2 including an electric telescopic rod 201, one side of the electric telescopic rod 201 is fixedly connected to the worktable 1, a horizontal plate 202 is fixedly connected to the top of the electric telescopic rod 201, a vertical plate 203 is fixedly connected to the top of the worktable 1 and to the right side of the central axis, a first motor 204 is fixedly connected to the bottom left side of the vertical plate 203, a rotating shaft 205 is movably connected to the top left side of the vertical plate 203, a housing 208 is fixedly connected to the left side of the rotating shaft 205, a lead screw 209 is movably connected to one side of the housing 208, and a threaded sleeve 210 is threadedly connected to the surface of the lead screw 209. A clamping block 211 is fixedly connected to one side. Through the adjustment mechanism 2, first, the material to be processed is placed on top of the upper housing 208. Then, the corresponding lead screw 209 is rotated, causing the threaded sleeve 210 to move. The threaded sleeve 210 then moves the clamping block 211 to clamp the material, allowing for processing. Simultaneously, the material to be processed is placed on top of the horizontal plate 202. Then, the electric telescopic rod 201 is activated via an external controller. The electric telescopic rod 201 moves the horizontal plate 202, causing the material to rise and contact the bottom housing 208. The corresponding lead screw 209 is then rotated to clamp the material. The horizontal plate 202 is then returned to its original position. After the material on top has been ground... The first motor 204 is started, causing the rotating shaft 205 to rotate. The rotating shaft 205 drives the housing 208 to rotate 180 degrees, and then the material to be processed can be ground. At the same time, the worker can remove the processed material and replace it with the material to be processed, so that the grinding work can be carried out without stopping the material change, making the work efficient. Dust suction heads 312 are provided on the front and back of the grinding disc 310. One side of the dust suction head 312 is connected to a corrugated pipe 313, and one side of the corrugated pipe 313 is connected to a dust collection box 314. The bottom of the dust collection box 314 is fixedly connected to the bracket 301, and a filter plate 315 is inserted into the top of the dust collection box 314. The right side of the dust collection box 314 is connected to a fan 316. The fan 316 is started during grinding. Dust generated during grinding is sucked in through the suction head 312 and the bellows 313. After entering the inner cavity of the dust collection box 314, the dust is filtered and collected by the filter plate 315. A fixing rod 311 is fixedly connected to one side of the suction head 312. One side of the fixing rod 311 is fixedly connected to the rectangular plate 304. By setting the fixing rod 311, the suction head 312 and the rectangular plate 304 can move synchronously, which facilitates the dust collection work. The front and rear sides of the screw 209 are movably connected to the housing 208 through the first bearing. The two sides of the inner cavity of the threaded sleeve 210 are slidably connected to the sliding rod. The front and back sides of the sliding rod are fixedly connected to the housing 208. By setting the sliding rod, the operation of the threaded sleeve 210 is stabilized and the threaded sleeve 210 is balanced and supported.Synchronous pulleys 206 are fixedly connected to the output end of the first motor 204 and the right side of the rotating shaft 205. A synchronous belt 207 meshes with the surface of the synchronous pulleys 206. The surface of the rotating shaft 205 is movably connected to the vertical plate 203 via a second bearing. The synchronous pulleys 206 and the synchronous belt 207 facilitate the first motor 204 driving the rotating shaft 205 to rotate, thereby facilitating the rotation of the housing 208.

[0023] Please see Figure 1 , Figure 2 and Figure 4 A grinding mechanism 3 is provided on the other side of the workbench 1. The grinding mechanism 3 includes a support 301. An electric cylinder 302 is fixedly connected to the central shaft at the top of the support 301. An adjusting frame 303 is fixedly connected to one side of the electric cylinder 302. A rectangular plate 304 is fixedly connected to the bottom of the adjusting frame 303. A second motor 305 is fixedly connected to the central shaft at the top of the rectangular plate 304. A drive shaft 306 is fixedly connected to the output end of the second motor 305. A drive gear 307 is fixedly connected to the surface of the drive shaft 306. Driven gears 308 mesh on both sides of the drive gear 307. A connecting shaft 309 is fixedly connected to the inner cavity of the driven gear 308. A grinding disc 310 is fixedly connected to the bottom of both the drive shaft 306 and the connecting shaft 309. By setting up the grinding mechanism 3, the second motor 306 is started. 5. The second motor 305 drives the drive shaft 306 to rotate, the drive shaft 306 drives the drive gear 307 to rotate, the drive gear 307 drives the driven gear 308 to rotate, and the driven gear 308 drives the connecting shaft 309 to rotate, thereby causing the grinding disc 310 to rotate. At the same time, the electric cylinder 302 is activated. During the retraction process, the electric cylinder 302 drives the adjusting frame 303 to move, and the adjusting frame 303 drives the rectangular plate 304 to move, so that the grinding disc 310 can descend and contact the material to perform the grinding work. The top of the connecting shaft 309 is movably connected to the rectangular plate 304 through the third bearing. The top of the inner cavity of the dust collection box 314 is provided with a rectangular groove, and the inner cavity of the rectangular groove is fixedly connected with a sealing ring. By setting the sealing ring, the sealing effect is good, and unfiltered gas is prevented from escaping.

[0024] Working principle: By setting the adjustment mechanism 2, firstly, the material to be processed is placed on the top of the upper housing 208. Then, the corresponding lead screw 209 is rotated, which drives the threaded sleeve 210 to move. The threaded sleeve 210 drives the clamping block 211 to move, clamping the material. Then, the material can be processed. At the same time, the material to be processed is placed on the top of the horizontal plate 202. Then, the electric telescopic rod 201 is started by the external controller. The electric telescopic rod 201 drives the horizontal plate 202 to move, thereby driving the material to rise and contact the bottom housing 208. Then, the corresponding lead screw 209 is rotated to clamp the material to be processed. Then, the horizontal plate 202 is returned to its original position. After the material on the top is polished, the first motor 204 is started, which causes the rotating shaft 205 to rotate. The rotating shaft 205 drives the housing 208 to rotate 180 degrees. Then, the material to be processed can be polished. At the same time, the operator can remove the processed material and replace it with the material to be processed. This allows the polishing work to be completed without stopping during the material change process, making the work efficient.

[0025] By setting up the grinding mechanism 3, the second motor 305 is started, which drives the drive shaft 306 to rotate. The drive shaft 306 drives the drive gear 307 to rotate, which in turn drives the driven gear 308 to rotate. The driven gear 308 drives the connecting shaft 309 to rotate, thereby causing the grinding disc 310 to rotate. At the same time, the electric cylinder 302 is started. During the retraction process, the electric cylinder 302 drives the adjusting frame 303 to move. The adjusting frame 303 drives the rectangular plate 304 to move, which allows the grinding disc 310 to descend and contact the material, thereby performing the grinding work.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A grinding device for processing metal components, comprising a worktable (1), characterized in that: An adjustment mechanism (2) is provided on one side of the workbench (1). The adjustment mechanism (2) includes an electric telescopic rod (201). One side of the electric telescopic rod (201) is fixedly connected to the workbench (1). A horizontal plate (202) is fixedly connected to the top of the electric telescopic rod (201). A vertical plate (203) is fixedly connected to the top of the workbench (1) and to the right side of the central axis. A first motor (204) is fixedly connected to the bottom left side of the vertical plate (203). A rotating shaft (205) is movably connected to the top left side of the vertical plate (203). A housing (208) is fixedly connected to the left side of the rotating shaft (205). A lead screw (209) is movably connected to one side of the housing (208). A threaded sleeve (210) is threadedly connected to the surface of the lead screw (209). A clamping block (211) is fixedly connected to one side of the threaded sleeve (210).

2. The grinding device for processing metal components according to claim 1, characterized in that: A grinding mechanism (3) is provided on the other side of the workbench (1). The grinding mechanism (3) includes a bracket (301). An electric cylinder (302) is fixedly connected to the central axis at the top of the bracket (301). An adjusting frame (303) is fixedly connected to one side of the electric cylinder (302). A rectangular plate (304) is fixedly connected to the bottom of the adjusting frame (303). A second motor (305) is fixedly connected to the central axis at the top of the rectangular plate (304). A drive shaft (306) is fixedly connected to the output end of the second motor (305). A drive gear (307) is fixedly connected to the surface of the drive shaft (306). Driven gears (308) mesh on both sides of the drive gear (307). A connecting shaft (309) is fixedly connected to the inner cavity of the driven gear (308). A grinding disc (310) is fixedly connected to the bottom of both the drive shaft (306) and the connecting shaft (309).

3. The grinding device for processing metal components according to claim 2, characterized in that: The grinding disc (310) is provided with a dust suction head (312) on both the front and back sides. A corrugated pipe (313) is connected to one side of the dust suction head (312), and a dust collection box (314) is connected to one side of the corrugated pipe (313). The bottom of the dust collection box (314) is fixedly connected to the bracket (301), and a filter plate (315) is inserted into the top of the dust collection box (314). A fan (316) is connected to the right side of the dust collection box (314).

4. The grinding device for processing metal components according to claim 3, characterized in that: A fixing rod (311) is fixedly connected to one side of the vacuum head (312), and one side of the fixing rod (311) is fixedly connected to the rectangular plate (304).

5. A grinding device for processing metal components according to claim 1, characterized in that: The front and rear sides of the lead screw (209) are movably connected to the housing (208) through the first bearing. The inner sides of the threaded sleeve (210) are slidably connected to the slide rods, and the front and back sides of the slide rods are fixedly connected to the housing (208).

6. The grinding device for processing metal components according to claim 1, characterized in that: The output end of the first motor (204) and the right side of the shaft (205) are both fixedly connected to a synchronous pulley (206). The surface of the synchronous pulley (206) is engaged with a synchronous belt (207). The surface of the shaft (205) is movably connected to the vertical plate (203) through a second bearing.

7. A grinding device for processing metal components according to claim 3, characterized in that: The top of the connecting shaft (309) is movably connected to the rectangular plate (304) via a third bearing. A rectangular groove is provided on the top of the inner cavity of the dust collection box (314), and a sealing ring is fixedly connected to the inner cavity of the rectangular groove.

Images