Punching die with high utilization rate

Abstract

The utility model discloses a punching die with high utilization rate, which relates to the technical field of dies and comprises an upper die holder and a lower die holder, an adjusting mechanism is arranged on the end face of the upper die holder close to the lower die holder, a base plate is arranged on the end face of the lower die holder close to the upper die holder, and a second tooth fixing plate is fixed on the base plate. The adjusting mechanism and the second tooth fixing plate are correspondingly arranged in a matched mode. The punching die is high in utilization rate. The punching mode is controlled through meshing or dislocation of the adjusting mechanism and the second tooth fixing plate, synchronous trimming and punching are achieved, and the production efficiency is improved. The air cylinder drives the first tooth fixing plate to act, automatic control is achieved in combination with an inductor, and manual intervention is reduced; the pressing plate and the trimming punch are matched with the female die knife edge, so that the punching precision is ensured; and the nitrogen spring and the floating block optimize the blanking process, and the operation convenience is improved. The guide columns enhance the mold closing stability and prolong the service life of the mold; the overall structure is compact, the utilization rate is high, and mass production is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of mold technology, specifically a punching mold with high utilization rate. Background Technology

[0002] Traditional punching dies typically employ a fixed punching structure, which cannot flexibly adjust the punching mode, resulting in low production efficiency and low die utilization. In existing technologies, punching and trimming often need to be performed in separate steps, increasing processing time and costs. Consequently, the die needs to be adjusted multiple times depending on the type of punching, leading to low punching efficiency and utilization.

[0003] Therefore, there is an urgent need for a punching die that can flexibly switch punching modes, improve production efficiency, and optimize the material feeding process. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-utilization punching die, solving the problem of die utilization during processing. By utilizing the upper and lower die bases in a single die closing operation, multiple types of punching can be performed, thereby improving the utilization rate of the die closing operation.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a high-utilization punching die, including an upper die base and a lower die base, wherein an adjustment mechanism is provided on the end face of the upper die base near the lower die base, and a pad is provided on the end face of the lower die base near the upper die base, wherein a second toothed plate is fixed on the pad, and the adjustment mechanism is matched and correspondingly provided with the second toothed plate, and the punching action is controlled by the misalignment or engagement between the adjustment mechanism and the second toothed plate;

[0006] The adjustment mechanism includes a cylinder, the end of which is rotatably connected to a first toothed plate. The first toothed plate is meshed with or misaligned with a second toothed plate. The side of the first toothed plate is provided with a limiting block fixed on the upper mold base and a guide block fixed at the end.

[0007] Furthermore, a sensor is fixed on the upper mold base, and when the sensor approaches the lower mold base, it outputs a signal to control the cylinder to operate.

[0008] Furthermore: a pressure plate is fixed to the end face of the pad, a cutting punch is fixed to the side end of the pressure plate, a fixing plate is fixed to the end face of the lower die base, a die cutter and a cutting plate are fixed to the fixing plate, and the cutting punch cooperates with the die cutter to complete the punching.

[0009] Furthermore: a nitrogen spring is fixed to the upper edge of the lower mold base, and a nitrogen spring is fixed on the upper mold base. The nitrogen spring and the nitrogen spring are offset to assist in material feeding.

[0010] Furthermore, a floating block is fixed to the upper surface of the blade plate.

[0011] Furthermore, a guide post is fixed to the lower end edge of the pad, and the guide post is used to improve the stability of mold closing.

[0012] This invention provides a high-utilization punching die. Compared with the prior art, it has the following advantages:

[0013] This high-utilization punching die features a punching mode controlled by adjusting the engagement or misalignment of the adjustment mechanism and the second toothed plate, enabling simultaneous trimming and punching to improve production efficiency. A cylinder drives the first toothed plate, combined with sensors for automated control, reducing manual intervention. The pressure plate and trimming punch work in conjunction with the die edge to ensure punching accuracy. Nitrogen springs and floating blocks optimize the unloading process, improving ease of operation. Guide pillars enhance die closing stability and extend die life. The overall structure is compact, highly utilized, and suitable for mass production. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a partially enlarged cross-sectional schematic diagram of the upper and lower mold bases of this utility model;

[0016] Figure 3 This is a partially enlarged structural diagram of the first and second toothed fixing plates of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the first tooth fixing plate and the cylinder of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the blade plate and the floating block of this utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the pad and the second tooth fixing plate of this utility model;

[0020] Figure 7 This is a schematic diagram of the cutting punch and pressure plate of this utility model.

[0021] In the diagram: 1. Upper mold base; 2. Lower mold base; 4. Limiting block; 5. Guide block; 6. Cylinder; 7. Nitrogen spring; 8. First tooth fixing plate; 9. Sensor; 10. Second tooth fixing plate; 11. Pad plate; 12. Fixing plate; 13. Die cutting edge; 14. Cutting edge plate; 15. Floating block; 16. Nitrogen spring for offset; 17. Guide post; 18. Trimming punch; 19. Pressure plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-7 This utility model provides a technical solution: a high-utilization punching die; specifically, it consists of an upper die base 1 and a lower die base 2. The essential structures on the upper die base 1 and lower die base 2, such as guide fixing seats, guide sleeves, safety level sleeves, and outer guide pillars, are all existing well-known technologies and will not be described in detail here. An adjustment mechanism is provided on the end face of the upper die base 1 near the lower die base 2. A pad 11 is provided between the upper die base 1 and the lower die base 2, located on the end face of the lower die base 2 near the upper die base 1. The end face of the pad 11 near the upper die base 1... A second toothed plate 10 is fixed to the surface, and the second toothed plate 10 is matched and correspondingly set with the adjustment mechanism. The position of the adjustment mechanism is adjusted to allow for misalignment and engagement with the second toothed plate 10. When the adjustment mechanism is misaligned with the second toothed plate 10, the product between the upper die holder 1 and the lower die holder 2 is not trimmed or punched. When the adjustment mechanism is engaged with the second toothed plate 10, the product between the upper die holder 1 and the lower die holder 2 can be trimmed and punched simultaneously. This can improve the punching efficiency between the upper die holder 1 and the lower die holder 2 and increase the utilization rate.

[0024] The adjustment mechanism includes a cylinder 6, with a first toothed plate 8 rotatably connected to the end of the cylinder 6. The first toothed plate 8 and the second toothed plate 10 are positioned and matched. A limit block 4 is provided on the side of the first toothed plate 8, and a guide block 5 is provided at the end of the first toothed plate 8. When the upper mold base 1 and the lower mold base 2 are closed, the cylinder 6 drives the first toothed plate 8 to be misaligned and engaged with the fixed second toothed plate 10. This allows the upper mold base 1 and the lower mold base 2 to perform slicing and punching, improving the utilization rate.

[0025] A sensor 9 is fixed on the upper mold base 1. When the sensor 9 approaches the lower mold base 2, a signal is output through the computer to control the cylinder 6, thereby providing power to combine the mold closing of the upper mold base 1 and the lower mold base 2 to slice and punch the product.

[0026] A pressure plate 19 is fixed to the end face of the pad 11, and a cutting punch 18 is fixed to the side end of the pressure plate 19. Combined with the upper die base 1 and the lower die base 2, the cutting punch 18 can be used to punch the corresponding product. At the same time, combined with the fixing plate 12 fixed to the end face of the lower die base 2, a die cutting edge 13 is fixed on the fixing plate 12, and a cutting edge plate 14 is fixed at the position corresponding to the cutting punch 18. Thus, the die cutting edge 13 and the cutting punch 18 can be used to cut edges and punch holes at the same time, thereby improving efficiency.

[0027] A nitrogen spring 16 is fixed at the upper edge of the lower mold base 2. The nitrogen spring 16 passes through the pad 11 and is correspondingly set with the upper mold base 1. A nitrogen spring 7 is fixed on the upper mold base 1. The nitrogen spring 7 is offset from the nitrogen spring 16, which facilitates material feeding between the upper mold base 1 and the lower mold base 2.

[0028] A floating block 15 is fixed on the upper end face of the blade plate 14. The floating block 15 can further increase the lifting height of the product, making it easier for the operator to take the product out.

[0029] A guide post 17 is fixed to the lower end edge of the pad 11. The guide post 17 is fixed to the end face of the pad 11 near the upper mold base 1. The guide post 17 can make the upper mold base 1 more stable when the upper and lower molds are closed.

Claims

1. A high-utilization punching die, comprising an upper die holder (1) and a lower die holder (2), characterized in that: An adjustment mechanism is provided on the end face of the upper die holder (1) near the lower die holder (2), and a pad (11) is provided on the end face of the lower die holder (2) near the upper die holder (1). A second toothed plate (10) is fixed on the pad (11). The adjustment mechanism is matched and correspondingly set with the second toothed plate (10). The punching action is controlled by the misalignment or engagement between the adjustment mechanism and the second toothed plate (10). The adjustment mechanism includes a cylinder (6), the end of which is rotatably connected to a first toothed plate (8), the first toothed plate (8) meshing with or offset from a second toothed plate (10), and the side of the first toothed plate (8) is provided with a limiting block (4) fixed on the upper mold base (1) and a guide block (5) fixed at the end.

2. The high-utilization punching die according to claim 1, characterized in that: A sensor (9) is fixed on the upper mold base (1). When the sensor (9) is close to the lower mold base (2), it outputs a signal to control the cylinder (6) to operate.

3. A high-utilization punching die according to claim 2, characterized in that: A pressure plate (19) is fixed to the end face of the pad (11), and a cutting punch (18) is fixed to the side end of the pressure plate (19). A fixing plate (12) is fixed to the end face of the lower die base (2). A die cutter (13) and a cutting plate (14) are fixed on the fixing plate (12). The cutting punch (18) cooperates with the die cutter (13) to complete the punching.

4. A high-utilization punching die according to claim 2, characterized in that: The upper edge of the lower mold base (2) is fixed with a nitrogen spring (16), and the upper mold base (1) is fixed with a nitrogen spring (7). The nitrogen spring (16) and the nitrogen spring (7) are offset to assist in material feeding.

5. A high-utilization punching die according to claim 3, characterized in that: A floating block (15) is fixed on the upper end face of the blade plate (14).

6. A high-utilization punching die according to claim 3, characterized in that: The lower end face edge of the pad (11) is fixed with a guide post (17), which is used to improve the stability of mold closing.

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