On-line piston automatic assembly table for automobile brake calipers

Abstract

The utility model provides an on-line piston automatic assembly table for automobile brake calipers, which comprises a main body, and the top of the main body is fixedly connected with an assembly component and a stamping assembly component. The motor is used for driving the lead screw to rotate, the threaded block can be matched with the sliding rail and the sliding block to move on the lead screw in a threaded mode, then the machining platen is driven to move transversely, continuous stamping assembly can be conducted on the piston and the calipers in the containing groove, the continuous stamping assembly can achieve the uninterrupted production process, and the production efficiency is improved. The production plan can be quickly adjusted to meet the requirements of customers on products with different specifications and adapt to the production of the products with different specifications by utilizing different specifications of the placement grooves, the downtime caused by model change is reduced, the diversified market requirements are further met, and the market competitiveness is improved. The device is suitable for production of products of different specifications, and is beneficial for enterprises to expand product lines and markets.

Description

Technical Field

[0001] This utility model relates to the field of automotive brake caliper technology, and in particular to an online automatic piston assembly table for automotive brake calipers. Background Technology

[0002] The brake caliper is a crucial component of a car's braking system. Its structure and performance not only affect the overall braking performance of the vehicle but also significantly impact its braking safety. The piston, which applies force during braking, is extremely important; the quality of the assembly between the piston and the brake caliper directly affects the braking effect.

[0003] Authorization announcement number CN216990725U discloses an online automatic piston assembly table for automotive brake calipers. This patented technology utilizes a CCD industrial camera for visual positioning, monitoring the coordinate positions of the piston body and the automotive brake caliper body to achieve automatic positioning during the assembly process. A drive motor rotates a lead screw, causing a slider to move a hydraulic cylinder along a slide rail. A suction cup drive unit activates an electric vacuum suction cup to generate vacuum suction force, automatically picking up the piston body. After picking, the automotive brake caliper body and piston body are assembled. A pressure sensor monitors the clamping force during assembly in real time, preventing loosening due to insufficient assembly force and damage due to excessive assembly force, ensuring... While the integrated assembly system replaces manual operation, reducing labor intensity and improving assembly efficiency, this solution only allows for single-unit processing of pistons and calipers during stamping assembly. This single-unit processing cannot achieve continuous production, resulting in a small number of assemblies completed per unit time, which is insufficient to meet the needs of large-scale production. Each processing operation requires repositioning and adjustment, which can easily lead to unstable assembly accuracy due to operational differences, affecting the consistency of product quality. Furthermore, in the automotive industry, the specifications of pistons and calipers vary significantly between different models. If the assembly equipment can only adapt to a single specification, it will be difficult to meet diverse production needs. Therefore, a new type of multi-functional plastic tool holder is needed to improve upon these issues. Utility Model Content

[0004] To address the issue that the current solution only allows for single-piece processing when stamping and assembling pistons and calipers, which cannot achieve continuous production and results in a small number of assemblies completed per unit time, making it difficult to meet the needs of large-scale production, and that each processing step requires repositioning and adjustment, easily leading to unstable assembly accuracy due to operational differences, thus affecting the consistency of product quality, and that in the automotive industry, the specifications of pistons and calipers vary greatly among different models, making it difficult to meet diverse production needs if the assembly equipment can only adapt to a single specification, this utility model proposes an online automatic piston assembly table for automotive brake calipers.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an online automatic assembly table for automotive brake calipers, comprising a main body, wherein an assembly component and a stamping component are fixedly connected to the top of the main body;

[0006] The assembly component includes a support frame, a mounting plate is fixedly connected to the top of the support frame, a motor is mounted on the side of the mounting plate, a lead screw is fixedly connected to the output end of the motor, a threaded block is threadedly connected to the side of the lead screw, a processing table is fixedly connected to the top of the threaded block, and a placement groove is opened inside the processing table.

[0007] The stamping assembly includes a sleeve, a vertical rod is fixedly connected to the top of the sleeve, a top plate is fixedly connected to the top of the vertical rod, a telescopic cylinder is installed on the top of the top plate, and a sliding block is fixedly connected to the output end of the telescopic cylinder.

[0008] As a preferred embodiment of this utility model, the placement slots are provided in a plurality of different sizes.

[0009] As a preferred embodiment of this utility model, two mounting plates are provided, and a bearing is mounted on the side of the mounting plate, with the lead screw extending into the interior of the bearing.

[0010] As a preferred embodiment of this utility model, a slide rail is fixedly connected to the top of the support frame, and a slider is slidably connected to the top of the slide rail, with the slider being fixedly connected to the processing table.

[0011] As a preferred embodiment of this utility model, a connecting slide frame is fixedly connected to the side of the vertical rod, the sliding block slides inside the connecting slide frame, and two sleeves and vertical rods are provided.

[0012] As a preferred embodiment of this utility model, a side frame is fixedly connected to the side of the sliding block, and a clamp is fixedly connected to the side of the side frame, with a stamping device provided inside the clamp.

[0013] As a preferred embodiment of this utility model, the main body includes a base, and a support plate is fixedly connected to the top of the base.

[0014] As a preferred embodiment of this utility model, an aluminum profile frame is fixedly connected to the top of the support plate, and a reinforcing triangular block is fixedly connected to the top of the aluminum profile frame, wherein a plurality of reinforcing triangular blocks are provided.

[0015] Compared with the prior art, the beneficial effects of this utility model include:

[0016] 1. This utility model utilizes a motor to drive a lead screw to rotate, which allows a threaded block to move along the lead screw in conjunction with a slide rail and a slider. This, in turn, drives the processing table to move laterally, enabling continuous stamping assembly of the piston and caliper inside the slot. Continuous stamping assembly enables uninterrupted production, reduces equipment downtime and start-up time, significantly improves production efficiency, and reduces equipment idle time, thereby increasing the overall utilization rate of the equipment.

[0017] 2. This utility model, by utilizing the different specifications of the placement slots, can quickly switch between pistons and calipers of different specifications for stamping assembly, and can quickly adjust production plans to meet customer needs for products of different specifications, adapt to the production of products of different specifications, reduce downtime caused by model changeover, and thus meet diversified market demands. Adapting to the production of products of different specifications helps enterprises expand their product lines and markets. Attached Figure Description

[0018] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0019] Figure 1 The schematic diagram shows an overall structural schematic diagram according to one embodiment of the present invention;

[0020] Figure 2 The schematic diagram shows a structural schematic according to one embodiment of the present invention;

[0021] Figure 3 The schematic diagram shows a structural schematic according to one embodiment of the present invention;

[0022] Figure 4 The schematic diagram shows a structural schematic according to one embodiment of the present invention.

[0023] Numbered in the diagram: 1. Main body; 101. Base; 102. Support plate; 103. Aluminum profile frame; 104. Reinforcing triangular block; 2. Assembly components; 201. Bearing frame; 202. Mounting plate; 203. Motor; 204. Lead screw; 205. Bearing; 206. Slide rail; 207. Slider; 208. Threaded block; 209. Processing table; 210. Placement slot; 3. Stamping components; 301. Sleeve; 302. Vertical rod; 303. Connecting slide frame; 304. Top plate; 305. Telescopic cylinder; 306. Sliding block; 307. Side frame; 308. Clamp; 309. Stamping equipment. Detailed Implementation

[0024] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0025] For examples, please refer to Figures 1-4 This utility model provides a technical solution:

[0026] An online automatic assembly table for automotive brake calipers includes a main body 1, with an assembly component 2 and a stamping component 3 fixedly connected to the top of the main body 1.

[0027] According to one embodiment of the present invention, in conjunction with Figure 1 , Figure 2 and Figure 3 As shown, assembly component 2 includes a support frame 201, a mounting plate 202 fixedly connected to the top of the support frame 201, a motor 203 mounted on the side of the mounting plate 202, a lead screw 204 fixedly connected to the output end of the motor 203, a threaded block 208 threadedly connected to the side of the lead screw 204, and a processing table 209 fixedly connected to the top of the threaded block 208. The processing table 209 has a placement groove 210 inside. Stamping component 3 includes a sleeve 301, a vertical rod 302 fixedly connected to the top of the sleeve 301, and a top plate 304 fixedly connected to the top of the vertical rod 302. The top of the top plate 304 is mounted with... A telescopic cylinder 305 is provided, and a sliding block 306 is fixedly connected to the output end of the telescopic cylinder 305. The screw 204 is driven to rotate by the motor 203, which allows the threaded block 208 to move threadedly on the screw 204 in conjunction with the slide rail 206 and the slider 207. This, in turn, drives the processing table 209 to move laterally, thereby enabling continuous stamping assembly of the piston and caliper inside the placement slot 210. Continuous stamping assembly can realize an uninterrupted production process, reduce equipment downtime and start-up time, significantly improve production efficiency, and reduce equipment idle time, thereby improving the overall utilization rate of the equipment.

[0028] The system includes several placement slots 210 of varying sizes. Two mounting plates 202 are provided, with bearings 205 mounted on their sides. A lead screw 204 extends into the bearing 205. A slide rail 206 is fixedly connected to the top of the support frame 201, and a slider 207 is slidably connected to the top of the slide rail 206. The slider 207 is fixedly connected to the processing table 209. A connecting slide frame 303 is fixedly connected to the side of the vertical rod 302, and a sliding block 306 slides within the connecting slide frame 303. Two sleeves 301 and two vertical rods 302 are provided. The sliding block 306 is fixedly connected to a side frame 307, and the side frame 307 is fixedly connected to a clamp 308. The clamp 308 is equipped with a stamping device 309. By using the different specifications set in the placement slot 210, different specifications of pistons and calipers can be quickly switched for stamping assembly. It can also quickly adjust the production plan to meet the needs of customers for different specifications of products, adapt to the production of different specifications of products, reduce downtime caused by model change, and thus meet the diversified market demand. Adapting to the production of different specifications of products helps enterprises expand their product lines and markets.

[0029] According to one embodiment of the present invention, in conjunction with Figure 1 and Figure 4 As shown, the main body 1 includes a base 101, a support plate 102 is fixedly connected to the top of the base 101, an aluminum profile frame 103 is fixedly connected to the top of the support plate 102, and a reinforcing triangular block 104 is fixedly connected to the top of the aluminum profile frame 103. Several reinforcing triangular blocks 104 are provided. By using the reinforcing triangular blocks 104 to reinforce the assembly mechanism, the overall rigidity of the assembly mechanism can be effectively enhanced and stress can be dispersed. By reasonably arranging the reinforcing triangular blocks 104, stress can be dispersed to multiple parts, avoiding stress concentration, thereby improving the load-bearing capacity of the structure.

[0030] In this embodiment, pistons and calipers of different sizes are placed in the placement slot 210. When the telescopic cylinder 305 controls the sliding block 306 to slide in the connecting slide frame 303, the stamping device 309 on the side of the side frame 307 can move up and down, thereby stamping and assembling the pistons and calipers in the placement slot 210. During this process, the motor 203 drives the lead screw 204 to rotate, which allows the threaded block 208 to move threadedly on the lead screw 204 in conjunction with the slide rail 206 and the slider 207, thereby driving the processing table 209 to move laterally. This allows for continuous stamping and assembly of the pistons and calipers inside the placement slot 210, improving the efficiency of stamping and assembling the pistons and calipers.

[0031] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An online automatic assembly table for automotive brake caliper pistons, characterized in that, It includes a main body (1), and an assembly assembly (2) and a stamping assembly (3) are fixedly connected to the top of the main body (1); The assembly component (2) includes a support frame (201), a mounting plate (202) is fixedly connected to the top of the support frame (201), a motor (203) is mounted on the side of the mounting plate (202), a lead screw (204) is fixedly connected to the output end of the motor (203), a threaded block (208) is threadedly connected to the side of the lead screw (204), a processing table (209) is fixedly connected to the top of the threaded block (208), and a placement groove (210) is opened inside the processing table (209). The stamping assembly (3) includes a sleeve (301), a vertical rod (302) is fixedly connected to the top of the sleeve (301), a top plate (304) is fixedly connected to the top of the vertical rod (302), a telescopic cylinder (305) is installed on the top of the top plate (304), and a sliding block (306) is fixedly connected to the output end of the telescopic cylinder (305).

2. The online automatic assembly table for automotive brake calipers according to claim 1, characterized in that, The placement slots (210) are provided in several ways, and the placement slots (210) have different specifications.

3. The online automatic assembly table for automotive brake caliper pistons according to claim 1, characterized in that, Two mounting plates (202) are provided, and a bearing (205) is mounted on the side of the mounting plate (202), and the lead screw (204) extends into the interior of the bearing (205).

4. The online automatic assembly table for automotive brake calipers according to claim 1, characterized in that, The top of the support frame (201) is fixedly connected to a slide rail (206), and the top of the slide rail (206) is slidably connected to a slider (207), which is fixedly connected to the processing table (209).

5. The online automatic assembly table for automotive brake calipers according to claim 4, characterized in that, The side of the vertical rod (302) is fixedly connected to a connecting slide frame (303), and the sliding block (306) slides inside the connecting slide frame (303). There are two sleeves (301) and vertical rods (302).

6. The online automatic assembly table for automotive brake caliper pistons according to claim 1, characterized in that, The sliding block (306) is fixedly connected to a side frame (307), and the side frame (307) is fixedly connected to a clamp (308). The clamp (308) is provided with a stamping device (309) inside.

7. The online automatic assembly table for automotive brake caliper pistons according to claim 1, characterized in that, The main body (1) includes a base (101), and a support plate (102) is fixedly connected to the top of the base (101).

8. The online automatic assembly table for automotive brake caliper pistons according to claim 7, characterized in that, An aluminum profile frame (103) is fixedly connected to the top of the support plate (102), and a reinforcing triangular block (104) is fixedly connected to the top of the aluminum profile frame (103). Several reinforcing triangular blocks (104) are provided.

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