Deviation rectifying mechanism for machine manufacturing

The correction mechanism, which combines hydraulic rods and sensors, solves the problems of complex structure and low precision of existing correction mechanisms, and achieves high-precision correction and rapid response of rolled materials, thereby improving the production efficiency and quality of mechanical manufacturing.

CN224212048UActive Publication Date: 2026-05-08PRETTECH MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PRETTECH MASCH MFG CO LTD
Filing Date
2025-05-08
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing correction mechanisms are complex in structure, have low correction accuracy, and are inconvenient to adjust, making it difficult to meet the demand for high-precision correction of rolled materials in mechanical manufacturing processes.

Method used

The adjustment unit, which uses a combination of hydraulic rods and adjusting rods, combines sensors to monitor the roll material deviation in real time and adjusts it precisely through the hydraulic rods. In conjunction with the adjusting motor of the unwinding unit, the roll material height is adjusted to change the tension, thereby achieving fast and accurate deviation correction.

Benefits of technology

It improves the accuracy and efficiency of roll material correction, ensures that the roll material maintains the correct position during transportation, and enhances the processing quality and production efficiency of mechanical manufacturing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a deviation rectifying mechanism for mechanical manufacturing, and relates to the technical field of mechanical manufacturing. The deviation rectifying mechanism for mechanical manufacturing comprises an unwinding unit and an adjusting unit, the adjusting unit is located on the right side of the unwinding unit, the adjusting unit comprises two sets of side plates, a hydraulic rod and an adjusting rod, groove holes are formed in the side plates, and one set of groove holes of the side plates are connected with a fixing rod. According to the deviation rectifying mechanism for mechanical manufacturing, by arranging an adjusting motor and an adjusting screw in the unwinding unit, the height of a coiled material can be conveniently adjusted, the tension of the coiled material in the conveying process is changed by adjusting the height of the coiled material, and deviation rectifying can be rapidly and accurately conducted on the coiled material through cooperation of a hydraulic rod and an adjusting rod which are arranged in the adjusting unit; the sensor is arranged on the adjusting rod to monitor the deviation condition of the coiled material in real time, the hydraulic rod conducts accurate adjustment according to signals of the sensor, the deviation correction accuracy of the coiled material is guaranteed, and the machining quality and the production efficiency of mechanical manufacturing are improved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing technology, specifically to a correction mechanism for mechanical manufacturing. Background Technology

[0002] In the mechanical manufacturing process, deviation often occurs during the unwinding and conveying of rolled materials. If the deviation is not corrected in time, it will not only affect the accuracy and quality of subsequent processing, but also lead to material waste, equipment damage, increased production costs, and reduced production efficiency in severe cases.

[0003] Traditional web-aligning mechanisms mostly employ mechanical structures, such as mechanical linkages and springs. These mechanisms are complex, have numerous parts, are difficult to install and debug, and are prone to wear after prolonged use, leading to a decrease in alignment accuracy. Some web-aligning mechanisms use electric adjustment, but these suffer from slow adjustment response. When the roll material deviates at a high speed, the electric alignment mechanism cannot make timely adjustments, resulting in poor alignment performance. Therefore, there is an urgent need for a web-aligning mechanism that is simple in structure, has high alignment accuracy, and is easy to adjust.

[0004] Existing correction mechanisms suffer from problems such as complex structure, low correction accuracy, and inconvenient adjustment, making it difficult to meet the demand for high-precision correction of rolled materials in mechanical manufacturing processes. Summary of the Invention

[0005] The purpose of this utility model is to provide a correction mechanism for mechanical manufacturing, so as to solve the problems mentioned in the background art, that existing correction mechanisms have complex structures, low correction accuracy, and inconvenient adjustment, and are difficult to meet the needs of high-precision correction of rolled materials in mechanical manufacturing processes.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a web-correcting mechanism for mechanical manufacturing, comprising an unwinding unit and an adjusting unit, wherein the adjusting unit is located to the right of the unwinding unit, and the adjusting unit includes:

[0007] Side plate, the side plate is provided in two sets, the side plate is provided with slots, and a fixing rod is connected to the slots of one set of the side plate;

[0008] A hydraulic rod, located on the outside of the side plate;

[0009] An adjusting rod has a sleeve hole at one end, which is fitted onto the outside of a fixed rod, and the other end of the sleeve hole is inserted into the inside of the output end of a hydraulic rod.

[0010] Preferably, the unwinding unit is provided with a base plate and a vertical rod, and the vertical rod is connected to the top of the base plate.

[0011] Preferably, a fixing block is connected to the inner side of the vertical rod, an adjusting screw is inserted into the inner side of the fixing block, an adjusting motor is connected to the top of the adjusting screw, the adjusting motor is connected to the top of the fixing block, and a slider is sleeved on the outer side of the adjusting screw.

[0012] Preferably, a roll of material is inserted into the inner side of the slider.

[0013] Preferably, a positioning roller is inserted into the inner side of the side plate, and the positioning roller is located above the adjusting rod.

[0014] Preferably, the output end of the hydraulic rod is connected to a "U"-shaped component, and a sleeve is inserted into the inner side of the "U"-shaped component, which is sleeved on the outer side of the adjusting rod.

[0015] Preferably, a sensor and a movable roller are sleeved on the outside of the adjusting rod, with the movable roller located inside the sensor.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: the setting of the adjusting motor and adjusting screw in the unwinding unit can conveniently adjust the height of the roll material. By adjusting the height of the roll material, the tension of the roll material during the transmission process is changed. In conjunction with the hydraulic rod and adjusting rod set in the adjusting unit, the roll material can be corrected quickly and accurately. The adjusting rod is equipped with a sensor to monitor the offset of the roll material in real time. The hydraulic rod is precisely adjusted according to the sensor signal, which ensures the accuracy of the roll material correction and improves the processing quality and production efficiency of mechanical manufacturing. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the unwinding unit of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the adjustment unit of this utility model.

[0021] In the diagram: 1. Unwinding unit; 11. Base plate; 12. Vertical rod; 121. Fixing block; 122. Adjusting screw; 123. Adjusting motor; 124. Slider; 13. Roll material; 2. Adjusting unit; 21. Side plate; 211. Slot; 212. Fixing rod; 22. Positioning roller; 23. Hydraulic rod; 231. "U" shaped part; 232. Sleeve; 24. Adjusting rod; 241. Sensor; 242. Movable roller; 243. Sleeve hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] This application provides a web-correcting mechanism for mechanical manufacturing, which solves the problems of existing web-correcting mechanisms, such as complex structure, low web-correcting accuracy, and inconvenient adjustment, making it difficult to meet the high-precision web-correcting requirements of rolled materials in mechanical manufacturing processes. It achieves rapid response of the adjustment components and improves adjustment accuracy.

[0024] This utility model discloses a correction mechanism for mechanical manufacturing. Example

[0025] According to the appendix Figure 1-3 As shown, a correction mechanism for mechanical manufacturing includes an unwinding unit 1 and an adjusting unit 2. The adjusting unit 2 is located to the right of the unwinding unit 1. The adjusting unit 2 includes a side plate 21, a hydraulic rod 23, and an adjusting rod 24. The side plate 21 is provided with two sets of slots 211. One set of slots 211 of the side plate 21 is connected to a fixing rod 212. The hydraulic rod 23 is located on the outside of the side plate 21. One end of the adjusting rod 24 has a sleeve hole 243, which is sleeved on the outside of the fixing rod 212. The other end of the sleeve hole 243 is inserted into the inside of the output end of the hydraulic rod 23.

[0026] The adjustment motor 123 and adjustment screw 122 in the unwinding unit 1 allow for convenient adjustment of the height of the roll 13. By adjusting the height of the roll 13, the tension of the roll 13 during transmission is changed. In conjunction with the hydraulic rod 23 and adjustment rod 24 in the adjustment unit 2, the roll 13 can be quickly and accurately corrected during transmission. The adjustment rod 24 is equipped with a sensor 241 that monitors the deviation of the roll 13 in real time. The hydraulic rod 23 is precisely adjusted according to the signal from the sensor 241, ensuring the correction accuracy of the roll 13 and improving the processing quality and production efficiency of the machinery manufacturing.

[0027] Furthermore, the unwinding unit 1 is provided with a base plate 11 and a vertical rod 12, with the vertical rod 12 connected to the top of the base plate 11.

[0028] Furthermore, a fixing block 121 is connected to the inner side of the vertical rod 12, and an adjusting screw 122 is inserted into the inner side of the fixing block 121. An adjusting motor 123 is connected to the top of the adjusting screw 122, and the adjusting motor 123 is connected to the top of the fixing block 121. A slider 124 is sleeved on the outer side of the adjusting screw 122, connecting the main circuits of the two adjusting motors 122 to different normally open contacts of the same contactor. When the contactor coil is energized, its normally open contacts close simultaneously, and the two adjusting motors 122 are energized and started simultaneously; when the contactor coil is de-energized, the normally open contacts open simultaneously, and the two adjusting motors 122 are de-energized and stopped simultaneously. In this way, the simultaneous start and stop of the two adjusting motors 122 can be achieved by controlling the on and off of the contactor.

[0029] Specifically disclosed, a roll of material 13 is inserted into the inner side of the slider 124.

[0030] Specifically disclosed, a positioning roller shaft 22 is inserted into the inner side of the side plate 21, and the positioning roller shaft 22 is located above the adjusting rod 24.

[0031] It is particularly important to emphasize that the output end of the hydraulic rod 23 is connected to a "U"-shaped part 231, and a sleeve 232 is inserted into the inside of the "U"-shaped part 231. The sleeve 232 is sleeved on the outside of the adjusting rod 24, and the end of the adjusting rod 24 inserted into the sleeve 232 extends a long distance to ensure that the sleeve 232 will not fall off when sliding on the outside of the adjusting rod 24 during the adjustment process. Example

[0032] According to the appendix Figure 1-3 As shown, a correction mechanism for mechanical manufacturing includes an unwinding unit 1 and an adjusting unit 2. The adjusting unit 2 is located to the right of the unwinding unit 1. The adjusting unit 2 includes a side plate 21, a hydraulic rod 23, and an adjusting rod 24. The side plate 21 is provided with two sets of slots 211. One set of slots 211 of the side plate 21 is connected to a fixing rod 212. The hydraulic rod 23 is located on the outside of the side plate 21. One end of the adjusting rod 24 has a sleeve hole 243, which is sleeved on the outside of the fixing rod 212. The other end of the sleeve hole 243 is inserted into the inside of the output end of the hydraulic rod 23.

[0033] It should be emphasized that the sensor 241 and the movable roller 242 are sleeved on the outside of the adjusting rod 24, and the movable roller 242 is located inside the sensor 241.

[0034] Working principle: When the roll material 13 deviates during the conveying process, the sensor 241 detects the deviation signal and transmits the signal to the control system. The control system controls the extension and retraction of the hydraulic rod 23 according to the deviation amount. The output end of the hydraulic rod 23 drives the adjusting rod 24 to rotate around the fixed rod 212 through the "U"-shaped part 231 and the sleeve part 232, thereby adjusting the position of the movable roller shaft 242 and correcting the roll material 13. The positioning roller shaft 22 can play a stable positioning and guiding role for the roll material 13, ensuring that the roll material 13 always maintains the correct position during the conveying process and achieving a high-precision correction effect. While the adjusting unit 2 is performing adjustment work, the unwinding unit 1 drives the adjusting screw 122 to rotate through the adjusting motor 123, causing the slider 124 to move on the adjusting screw 122. By adjusting the height of the roll material 13, the tension of the roll material 13 during the transmission process can be adjusted, which facilitates the adjustment of the movable roller shaft 242.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A correction mechanism for mechanical manufacturing, comprising an unwinding unit (1) and an adjusting unit (2), wherein the adjusting unit (2) is located to the right of the unwinding unit (1), characterized in that, The adjustment unit (2) includes: Side plate (21), the side plate (21) is provided in two sets, the side plate (21) is provided with slots (211), and a fixing rod (212) is connected to one set of slots (211) of the side plate (21). Hydraulic rod (23), the hydraulic rod (23) is located outside the side plate (21); Adjusting rod (24), one end of which is provided with a sleeve hole (243), the sleeve hole (243) is sleeved on the outside of the fixed rod (212), and the other end of the sleeve hole (243) is inserted into the inside of the output end of the hydraulic rod (23); The hydraulic rod (23) is used to adjust the adjusting rod (23), and the adjusting rod (24) is used for correction work.

2. The correction mechanism for mechanical manufacturing according to claim 1, characterized in that, The unwinding unit (1) is provided with a base plate (11) and a vertical rod (12), and the vertical rod (12) is connected to the top of the base plate (11).

3. The corrective mechanism for mechanical manufacturing according to claim 2, characterized in that, A fixing block (121) is connected to the inner side of the vertical rod (12), an adjusting screw (122) is inserted into the inner side of the fixing block (121), an adjusting motor (123) is connected to the top of the adjusting screw (122), the adjusting motor (123) is connected to the top of the fixing block (121), and a slider (124) is sleeved on the outer side of the adjusting screw (122).

4. The corrective mechanism for mechanical manufacturing according to claim 3, characterized in that, A roll of material (13) is inserted into the inner side of the slider (124).

5. The corrective mechanism for mechanical manufacturing according to claim 1, characterized in that, A positioning roller (22) is inserted into the inner side of the side plate (21), and the positioning roller (22) is located above the adjusting rod (24).

6. The corrective mechanism for mechanical manufacturing according to claim 1, characterized in that, The output end of the hydraulic rod (23) is connected to a "U"-shaped component (231), and a sleeve (232) is inserted into the inner side of the "U"-shaped component (231). The sleeve (232) is sleeved on the outer side of the adjusting rod (24).

7. The corrective mechanism for mechanical manufacturing according to claim 1, characterized in that, The adjusting rod (24) is sleeved with a sensor (241) and a movable roller (242), with the movable roller (242) located inside the sensor (241).