Material rolling equipment for pearl wool production

Abstract

The utility model discloses rolling equipment for pearl wool production, and relates to the technical field of pearl wool production. The shaft plate is arranged at the top of the base; the mounting plate is arranged on the side wall of the shaft plate, and the side, away from the shaft plate, of the mounting plate is connected with a flow guide roller through a bearing; and a vibration dedusting mechanism. According to the material rolling equipment for pearl wool production, in the pearl wool rolling operation, pearl wool penetrates through the space between the upper frame and the elastic rope, then the electromagnet is powered on, the electromagnet attracts the integration iron rod, the second hydraulic cylinder drives the elastic rope to be pulled down to the designated position, the electromagnet is powered off, and the integration iron rod attracts the integration iron rod. When the elastic rope is reset, the elastic rope performs elastic impact on the pearl wool in the resetting process, so that the pearl wool is in an oscillation state, dust accumulated in the slotted hole in the pearl wool escapes, the dust collection pump is started and collects the dust through the dust collection holes in the dust collection pipe, and therefore the effects that the dust in the slotted hole of the pearl wool is collected, and the pearl wool is prevented from being polluted after being rolled are achieved.

Description

Technical Field

[0001] This utility model relates to the field of pearl cotton production technology, and in particular to a roll production equipment for pearl cotton. Background Technology

[0002] Polyethylene foam is a non-crosslinked closed-cell structure, also known as EPE pearl cotton. It is a new type of environmentally friendly packaging material. In its production and processing, it needs to be wound and stored using roll-to-roll equipment.

[0003] In existing EPE foam production rolling equipment, dust falls into the numerous slots in the EPE foam during processing. After rolling, the dust remains on the EPE foam, causing contamination and reducing its usability. Summary of the Invention

[0004] This utility model discloses a rolling equipment for producing pearl cotton, aiming to solve the technical problem that in the use of existing pearl cotton rolling equipment, dust falls into the slots of pearl cotton during processing due to the many slots on the pearl cotton. After rolling, the dust remains on the pearl cotton, resulting in the pearl cotton being contaminated.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A roll-making machine for producing pearl cotton includes:

[0007] Base;

[0008] A shaft plate is located on top of the base;

[0009] The mounting plate is set on the side wall of the shaft plate, and the side of the mounting plate away from the shaft plate is connected to the guide roller via a bearing;

[0010] A vibration dust removal mechanism is mounted on a mounting plate. The vibration dust removal mechanism includes a mounting frame, and suction pipes are fixedly connected to the same side of the mounting frame near the top and bottom. An upper frame is fixedly connected to the side of the mounting frame between the two suction pipes. Elastic ropes are fixedly connected at equal distances at both ends of the bottom of the upper frame. Multiple elastic ropes are fixedly connected to integrated iron rods at both ends. Hydraulic cylinders are fixedly connected to the side of the mounting frame facing the two integrated iron rods. A mounting block is fixedly connected to the output end of the hydraulic cylinders. An electromagnet is fixedly connected to the side of the mounting block facing the integrated iron rod. The electromagnet is in contact with the corresponding integrated iron rod. Suction holes are opened on opposite sides of the two suction pipes.

[0011] The tension adjustment mechanism is located on the mounting plate near the vibrating dust removal mechanism.

[0012] In a preferred embodiment, a collection box is placed on top of the base below the suction pipe, and a suction pump is fixedly connected to the top of the collection box. The dust conveying end of the suction pump is connected to the inside of the collection box through a pipe.

[0013] In a preferred embodiment, both of the two suction pipes have connection holes at the same end, and the same connecting pipe is fixedly connected inside the two connection holes. The suction end of the vacuum pump is connected to the inside of the connecting pipe through a pipe.

[0014] In a preferred embodiment, the tension adjustment mechanism includes:

[0015] A support plate is set on one side of the mounting plate, and a hydraulic cylinder is fixedly connected to both ends of the top of the support plate;

[0016] The lifting frame is located at the output end of one of the two hydraulic cylinders.

[0017] In a preferred embodiment, the tension adjustment mechanism further includes:

[0018] The shaft frame has telescopic connecting rods fixedly connected at equal intervals at its bottom, and the bottom ends of the telescopic connecting rods are all fixedly connected to the grooves opened on the lifting frame.

[0019] The tension adjusting roller has its two ends connected to the inner wall of the opposite side of the shaft frame via bearings;

[0020] Multiple pressure sensors are installed in grooves on the lifting frame, and the pressure sensors are in contact with the bottom of the shaft frame.

[0021] In a preferred embodiment, a drive motor is fixedly connected to one side of the shaft plate, and the output shaft of the drive motor is fixedly connected to a rotating shaft via a coupling. The outer side wall of the rotating shaft has an annular groove, and a matching rod is inserted into the interior of each groove. The periphery of multiple matching rods is fixedly connected to the same take-up roller.

[0022] In a preferred embodiment, the base has an adjustment groove at its top away from the shaft plate, and a sliding rod is slidably connected inside the adjustment groove. An end half-sleeve is fixedly connected to the top of the sliding rod, and the end half-sleeve contacts the end of the take-up roller. A push cylinder is fixedly connected to the base at the adjustment groove, and the output end of the push cylinder is fixedly connected to one side of the sliding rod.

[0023] As can be seen from the above, the pearl cotton rolling equipment provided by this utility model has the following technical effect: during the pearl cotton rolling operation, the pearl cotton is passed between the upper frame and the elastic rope. Then, the electromagnet is energized, and the electromagnet attracts the integrated iron rod. The hydraulic cylinder drives the elastic rope to pull down to the designated position. When the electromagnet is de-energized, the elastic rope resets and exerts an elastic impact on the pearl cotton, causing the pearl cotton to be in a state of vibration. The dust accumulated in the upper slots escapes, and the dust pump is started. The dust pump collects the dust through the dust suction hole on the dust suction pipe, thereby realizing the collection of dust in the pearl cotton slots and avoiding the contamination of the pearl cotton after rolling. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of a roll-making equipment for producing pearl cotton according to this utility model.

[0025] Figure 2 This is a front view of the overall structure of a roll-making equipment for producing pearl cotton according to this utility model.

[0026] Figure 3 This is a schematic diagram of the vibration dust removal mechanism of a roll material production equipment for pearl cotton, as proposed in this utility model.

[0027] Figure 4 for Figure 3 A schematic diagram of the planar structure.

[0028] Figure 5 This is a schematic diagram of the tension adjustment mechanism of a roll-making equipment for producing pearl cotton, as proposed in this utility model.

[0029] Figure 6 This utility model presents a disassembled diagram of the winding roller and shaft of a roll-making equipment for producing pearl cotton.

[0030] In the attached diagram: 1. Base; 2. Drive motor; 3. Mounting plate; 4. Take-up roller; 5. Tension adjustment mechanism; 501. Lifting frame; 502. Shaft frame; 503. Tension adjustment roller; 504. Pressure sensor; 505. Telescopic connecting rod; 506. Support plate; 507. Hydraulic cylinder one; 6. Vibration dust removal mechanism; 601. Upper frame; 602. Mounting block; 603. Hydraulic cylinder two; 604. Mounting frame; 605. Dust suction hole; 606. Dust suction pipe; 607. Elastic rope; 608. Integrated iron rod; 609. Electromagnet; 7. Connecting pipe; 8. Guide roller; 9. Dust pump; 10. Collection box; 11. Shaft plate; 12. Sliding long rod; 13. Push cylinder; 14. Fitting rod; 15. End half sleeve; 16. Fitting groove; 17. Rotating shaft. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0032] The present invention discloses a roll-up device for producing pearl cotton. It is mainly applied to the existing roll-up device for producing pearl cotton. During the use of the existing equipment, because there are many slots on the pearl cotton, dust will fall into the slots during the processing. After the device is rolled up, the dust will remain on the pearl cotton, resulting in the contamination of the rolled pearl cotton.

[0033] Reference Figures 1-6 A roll-making machine for producing pearl cotton includes:

[0034] Base 1;

[0035] Shaft plate 11 is disposed on the top of base 1;

[0036] Mounting plate 3 is set on the side wall of shaft plate 11, and guide roller 8 is connected to the side of mounting plate 3 away from shaft plate 11 via bearing;

[0037] The vibration dust removal mechanism 6 is mounted on the mounting plate 3. The vibration dust removal mechanism 6 includes a mounting frame 604, and a suction pipe 606 is fixedly connected to the same side of the mounting frame 604 near the top and bottom. An upper frame 601 is fixedly connected to the side of the mounting frame 604 between the two suction pipes 606. Multiple elastic ropes 607 are fixedly connected at equal intervals to the bottom of the upper frame 601, and an integrated iron rod 608 is fixedly connected to the bottom of the multiple elastic ropes 607 respectively. Specifically, there are two integrated iron rods 608, located at both ends of the elastic rope 607 array. Each integrated iron rod 608 is fixedly connected to multiple elastic ropes 607 located at the same end, so that the multiple elastic ropes 607 are linked through the integrated iron rods 608. Hydraulic cylinders 603 are fixedly connected to the side of the mounting bracket 604 facing the two integrated iron rods 608. The output end of the hydraulic cylinder 603 is fixedly connected to the mounting block 602. An electromagnet 609 is fixedly connected to the side of the mounting block 602 facing the integrated iron rod 608. The electromagnet 609 is in contact with the corresponding integrated iron rod 608. Dust suction holes 605 are opened on the opposite side of the two dust suction pipes 606.

[0038] The tension adjustment mechanism 5 is located on the mounting plate 3 near the vibrating dust removal mechanism 6.

[0039] In specific application scenarios, during the operation of rolling EPE foam, the EPE foam is passed between the upper frame 601 and the elastic rope 607. Then, the electromagnet 609 is energized, and the electromagnet 609 attracts the integrated iron rod 608. The hydraulic cylinder 603 pulls the elastic rope 607 down to the designated position. When the electromagnet 609 is de-energized, the elastic rope 607 resets and impacts the EPE foam with elastic force, causing the EPE foam to vibrate. The dust accumulated in the slots escapes, and the dust pump 9 is started. The dust pump 9 collects the dust through the dust suction hole 605 on the dust suction pipe 606, thereby collecting the dust in the slots of the EPE foam and preventing the EPE foam from being contaminated after rolling.

[0040] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, a collection box 10 is placed on top of the base 1 below the suction pipe 606, and a suction pump 9 is fixedly connected to the top of the collection box 10. The dust conveying end of the suction pump 9 is connected to the inside of the collection box 10 through a pipe.

[0041] In this invention, the same end of the two suction pipes 606 is provided with a connection hole, and the same connecting pipe 7 is fixedly connected inside the two connection holes. The suction end of the suction pump 9 is connected to the inside of the connecting pipe 7 through a pipe.

[0042] Reference Figure 1 , Figure 2 and Figure 5 In a preferred embodiment, the tension adjustment mechanism 5 includes:

[0043] Support plate 506 is set on one side of mounting plate 3, and hydraulic cylinders 507 are fixedly connected to both ends of the top of support plate 506.

[0044] The lifting frame 501 is located at the output end of two hydraulic cylinders 507.

[0045] Reference Figure 5 In a preferred embodiment, the tension adjusting mechanism 5 further includes:

[0046] The shaft frame 502 has telescopic connecting rods 505 fixedly connected at equal intervals at its bottom. The bottom ends of the telescopic connecting rods 505 are all fixedly connected to the grooves opened on the lifting frame 501.

[0047] The tension adjusting roller 503 has its two ends connected to the inner wall of the opposite side of the shaft frame 502 via bearings;

[0048] Multiple pressure sensors 504 are disposed in grooves opened on the lifting frame 501, and the pressure sensors 504 are in contact with the bottom of the shaft frame 502.

[0049] Specifically, during the EPE foam rolling process, it passes over the tension regulating roller 503, and the tension of the EPE foam during winding is monitored in real time by the pressure sensor 504 to prevent the EPE foam from breaking due to tightness. At the same time, it improves the adhesion of the rolled material.

[0050] Reference Figure 1 and Figure 6 In a preferred embodiment, a drive motor 2 is fixedly connected to one side of the shaft plate 11, and the output shaft of the drive motor 2 is fixedly connected to a rotating shaft 17 via a coupling. The outer side wall of the rotating shaft 17 has an annular groove 16, and a meshing rod 14 is inserted into the interior of each meshing groove 16. The same take-up roller 4 is fixedly connected to the periphery of multiple meshing rods 14.

[0051] It should be noted that when replacing the take-up roller 4, the push cylinder 13 is adjusted to move the end half sleeve 15 away, and the take-up roller 4 is mechanically pulled out from the rotating shaft 17. The engagement rod 14 on the empty take-up roller 4 is aligned with the engagement groove 16 on the rotating shaft 17. Then the take-up roller 4 is pushed to the shaft plate 11, and the push cylinder 13 drives the end half sleeve 15 to reset, thus quickly completing the replacement of the take-up roller 4.

[0052] Reference Figure 6 In a preferred embodiment, the top of the base 1 away from the shaft plate 11 has an adjustment groove, and a sliding rod 12 is slidably connected inside the adjustment groove. The top of the sliding rod 12 is fixedly connected to an end half sleeve 15, which contacts the end of the take-up roller 4. A push cylinder 13 is fixedly connected to the base 1 at the adjustment groove, and the output end of the push cylinder 13 is fixedly connected to one side of the sliding rod 12.

[0053] Working principle: In use, the pearl cotton is passed through the guide roller 8, the upper frame 601, the elastic rope 607, and the tension adjusting roller 503, and wound onto the take-up roller 4. The drive motor 2 is started to rotate the take-up roller 4 to begin the winding operation. During the winding process, the electromagnet 609 is energized, attracting the integrated iron rod 608. The hydraulic cylinder 603 pulls the elastic rope 607 down to the designated position. When the electromagnet 609 is de-energized, the elastic rope 607 resets, impacting the pearl cotton with elastic force, causing the pearl cotton to vibrate. Dust accumulated in the hole escapes, and the dust pump 9 is started. The dust pump 9 collects the dust through the dust suction hole 605 on the dust suction pipe 606 to prevent the dust from contaminating the pearl cotton. After the single take-up roller 4 finishes winding, the push cylinder 13 is adjusted to move the end half sleeve 15 away. The take-up roller 4 is mechanically pulled out from the rotating shaft 17. The engagement rod 14 on the empty take-up roller 4 is aligned with the engagement groove 16 on the rotating shaft 17. Then the take-up roller 4 is pushed to the shaft plate 11. The push cylinder 13 drives the end half sleeve 15 to reset, quickly completing the replacement of the take-up roller 4, and the operation continues.

[0054] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A roll-making device for producing pearl cotton, characterized in that, include: Base (1); A shaft plate (11) is disposed on the top of the base (1); Mounting plate (3) is set on the side wall of shaft plate (11). The side of mounting plate (3) away from shaft plate (11) is connected to guide roller (8) by bearing. The oscillating dust removal mechanism (6) is mounted on the mounting plate (3). The oscillating dust removal mechanism (6) includes a mounting frame (604), and a suction pipe (606) is fixedly connected to the same side of the mounting frame (604) near the top and bottom. An upper frame (601) is fixedly connected to the side of the mounting frame (604) between the two suction pipes (606). Elastic ropes (607) are fixedly connected at equal distances at both ends of the bottom of the upper frame (601). Multiple elastic ropes (607) are fixedly connected to integrated iron rods (608) at both ends. A hydraulic cylinder (603) is fixedly connected to the side of the mounting frame (604) facing the two integrated iron rods (608). The output end of the hydraulic cylinder (603) is fixedly connected to the mounting block (602). The side of the mounting block (602) facing the integrated iron rod (608) is fixedly connected to the electromagnet (609). The electromagnet (609) is in contact with the corresponding integrated iron rod (608). The two suction pipes (606) have suction holes (605) on opposite sides. The tension adjustment mechanism (5) is located on the mounting plate (3) near the vibration dust removal mechanism (6).

2. The equipment for producing pearl cotton rolls according to claim 1, characterized in that, The base (1) is located on top of the suction pipe (606) with a collection box (10) placed on it. A suction pump (9) is fixedly connected to the top of the collection box (10). The dust conveying end of the suction pump (9) is connected to the inside of the collection box (10) through a pipe.

3. The equipment for producing pearl cotton rolls according to claim 2, characterized in that, Both of the two suction pipes (606) have connection holes at the same end, and the same connecting pipe (7) is fixedly connected inside the two connection holes. The suction end of the suction pump (9) is connected to the inside of the connecting pipe (7) through a pipe.

4. The equipment for producing pearl cotton rolls according to claim 1, characterized in that, The tension adjustment mechanism (5) includes: A support plate (506) is provided on one side of the mounting plate (3), and a hydraulic cylinder (507) is fixedly connected to both ends of the top of the support plate (506). The lifting frame (501) is located at the output end of one of the two hydraulic cylinders (507).

5. The equipment for producing pearl cotton rolls according to claim 4, characterized in that, The tension adjustment mechanism (5) further includes: The shaft frame (502) has telescopic connecting rods (505) fixedly connected at equal intervals at its bottom. The bottom ends of the telescopic connecting rods (505) are all fixedly connected to the grooves opened on the lifting frame (501). The tension adjusting roller (503) is connected at both ends to the inner wall of the opposite side of the shaft frame (502) by bearings; Multiple pressure sensors (504) are disposed in grooves opened on the lifting frame (501), and the pressure sensors (504) are in contact with the bottom of the shaft frame (502).

6. The equipment for producing pearl cotton rolls according to claim 1, characterized in that, A drive motor (2) is fixedly connected to one side of the shaft plate (11), and the output shaft of the drive motor (2) is fixedly connected to a rotating shaft (17) through a coupling. A meshing groove (16) is opened in the outer side wall of the rotating shaft (17). A meshing rod (14) is inserted into the interior of each meshing groove (16), and the same take-up roller (4) is fixedly connected to the periphery of multiple meshing rods (14).

7. The equipment for producing pearl cotton rolls according to claim 6, characterized in that, The base (1) has an adjustment groove at the top away from the shaft plate (11), and a sliding rod (12) is slidably connected inside the adjustment groove. An end half sleeve (15) is fixedly connected to the top of the sliding rod (12), and the end half sleeve (15) contacts the end of the take-up roller (4). A push cylinder (13) is fixedly connected to the base (1) at the adjustment groove, and the output end of the push cylinder (13) is fixedly connected to one side of the sliding rod (12).

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