Universal electric turning tool for wind generating set

Abstract

The utility model discloses a universal electric turning tool for a wind generating set, which comprises a mounting base, a speed reducer mounting component, a cross joint, a turning flange, a speed reducer and a motor. The other end of the mounting base is provided with two first long-strip-shaped holes used for being connected with a speed reducer mounting assembly, the first long-strip-shaped holes extend in the height direction of the mounting base, and the other end of the mounting base is perpendicularly connected with one end of the speed reducer mounting assembly through the two first long-strip-shaped holes. The other end of the speed reducer installation assembly is used for installing a speed reducer, an output shaft of the motor is connected with an input shaft of the speed reducer, an output shaft of the speed reducer is connected with a turning flange through a cross joint, and the turning flange is connected with a high-speed shaft of the wind generating set. The turning tool can effectively solve the problems that an existing turning tool is poor in universality, high in cost and low in turning efficiency, has potential safety hazards and the like.

Description

Technical Field

[0001] This utility model relates to the technical field of turning gear tooling for wind turbine generator sets, and in particular to a universal electric turning gear tooling for wind turbine generator sets. Background Technology

[0002] Currently, most wind turbine generator turning fixtures are manual or mechanical. Since the fixture mainly uses a turning handle to drive the turning fixture gear, and the turning fixture gear meshes with the external teeth of the high-speed shaft brake disc for turning, due to the influence of load, it is difficult to unify the parameters such as the type, size, and tooth pitch of the brake disc for different models. Therefore, usually one type of turning fixture can only be used for one type of turbine, which is costly, has low turning efficiency, and poses safety hazards. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a universal electric turning wheel tooling for wind turbine generator sets, which can effectively solve the problems of poor universality, high cost, low turning efficiency and safety hazards of the current turning wheel tooling.

[0004] The objective of this utility model can be achieved by adopting the following technical solutions:

[0005] A universal electric turning gear fixture for wind turbine generator sets includes a mounting base, a reducer mounting assembly, a cross joint, a turning flange, a reducer, and a motor. One end of the mounting base is mounted on the gearbox of the wind turbine generator set and located next to the high-speed shaft of the wind turbine generator set. The other end of the mounting base has two first elongated holes for connecting to the reducer mounting assembly. The first elongated holes extend along the height direction of the mounting base. The other end of the mounting base is perpendicularly connected to one end of the reducer mounting assembly through the two first elongated holes. The other end of the reducer mounting assembly is used to mount the reducer. The output shaft of the motor is connected to the input shaft of the reducer. The output shaft of the reducer is connected to the turning flange through the cross joint. The turning flange is connected to the high-speed shaft of the wind turbine generator set. The motor drives the reducer to rotate and drives the high-speed shaft to perform a turning motion.

[0006] Furthermore, the mounting base includes a base and an adjusting rod. The base is mounted on the gearbox of the wind turbine generator set. One end of the adjusting rod is vertically connected to the base, and the other end is provided with two first elongated holes for connecting to the gearbox mounting assembly. The first elongated holes extend along the height direction of the adjusting rod.

[0007] Furthermore, the mounting base has an overall L-shaped structure.

[0008] Furthermore, the reducer mounting assembly includes a first horizontal mounting plate and a second horizontal mounting plate. One end of the first horizontal mounting plate is vertically connected to the adjusting rod of the mounting base through a first elongated hole, and the other end of the first horizontal mounting plate is provided with two second elongated holes for connecting the second horizontal mounting plate. The second elongated holes extend along the length direction of the first horizontal mounting plate. The reducer is fixed to one end of the second horizontal mounting plate, and the other end of the second horizontal mounting plate is connected to the other end of the first horizontal mounting plate through the second elongated holes.

[0009] Furthermore, one end of the second horizontal mounting plate is provided with a through hole for connecting the output shaft of the reducer to the ten-way connector.

[0010] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0011] This utility model's turning gear fixture adopts an innovative structure that directly connects to the high-speed shaft for turning operations. Since the interface dimensions of the high-speed shafts of different models are relatively uniform, it can be used for connecting high-speed shafts of multiple models, offering good versatility and meeting the turning requirements of 5-7 MW models. It eliminates the need for designing separate turning gear fixtures for each model, reducing costs. Simultaneously, the vertical and horizontal installation positions of the reducer can be adjusted via two sets of elongated holes, adapting to different installation conditions and broadening its applicability. Furthermore, this utility model's turning gear fixture is motor-controlled, eliminating the need for manual intervention in the turning process, making operation more efficient and safer. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of the electric turning wheel tooling of this utility model.

[0013] Figure 2 This is a schematic diagram of the installation of the electric turning wheel tooling of this utility model. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.

[0015] like Figures 1 to 2As shown, this embodiment provides a universal electric turning gear tooling for wind turbine generator sets, including a mounting base, a reducer mounting assembly, a cross-shaped connector 5, a turning flange 6, a reducer 7, and a motor 8. One end of the mounting base is fixed to the gearbox 9 of the wind turbine generator set by bolts and is located next to the high-speed shaft 10 of the wind turbine generator set. The other end of the mounting base is provided with two first elongated holes 201 for connecting to the reducer mounting assembly. The first elongated holes 201 extend along the height direction of the mounting base. The other end of the mounting base is perpendicularly connected to one end of the reducer mounting assembly through the two first elongated holes 201. The other end of the reducer mounting assembly is used to install the reducer 7. The installation height of the reducer can be adjusted through the two first elongated holes. The output shaft of the motor 8 is connected to the input shaft of the reducer 7. The output shaft of the reducer 7 is connected to the turning flange 6 through the cross-shaped connector 5. The turning flange 6 is connected to the high-speed shaft 10 of the wind turbine generator set. The motor 8 drives the reducer 7 to rotate and drives the high-speed shaft 10 to perform turning actions.

[0016] The mounting base has an overall L-shaped structure, including a base 1 and an adjusting rod 2. The base 1 is bolted to the gearbox 9. One end of the adjusting rod 2 is perpendicularly connected to the base 1, and the other end is provided with two first elongated holes 201 for connecting to the reducer mounting assembly. The first elongated holes 201 extend along the height direction of the adjusting rod 2.

[0017] The speed reducer mounting assembly includes a first horizontal mounting plate 3 and a second horizontal mounting plate 4. One end of the first horizontal mounting plate 3 is vertically connected to the adjusting rod 2 through a first elongated hole 201, and the other end of the first horizontal mounting plate 3 is provided with two second elongated holes 301 for connecting the second horizontal mounting plate 4. The second elongated holes 301 extend along the length direction of the first horizontal mounting plate 3. The speed reducer 7 is fixed to one end of the second horizontal mounting plate 4, and the other end of the second horizontal mounting plate 4 is connected to the other end of the first horizontal mounting plate 3 through the second elongated holes 301. The horizontal mounting position of the speed reducer can be adjusted through the two second elongated holes.

[0018] Furthermore, a through hole (not shown in the figure) is provided at one end of the second horizontal mounting plate 4 for connecting the output shaft of the reducer 7 to the ten-way connector 5.

[0019] The rotating gear fixture of this utility model adopts an innovative structure that directly connects to the high-speed shaft for rotating action. Since the interface size of the high-speed shaft of different models is relatively uniform, it can be used to connect high-speed shafts of multiple models, which is highly versatile and low in cost. The vertical and horizontal installation positions of the reducer can be adjusted through two sets of elongated holes, which is suitable for different installation conditions. It is controlled by a motor, which eliminates the need for manual operation, making it efficient and safe.

[0020] The above description is only a preferred embodiment of this utility model patent, but the protection scope of this utility model patent is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope disclosed in this utility model patent, based on the technical solution and utility model patent concept of this utility model patent, shall fall within the protection scope of this utility model patent.

Claims

1. A universal electric turning wheel fixture for wind turbine generator sets, characterized in that: The system includes a mounting base, a speed reducer mounting assembly, a cross joint, a turning flange, a speed reducer, and a motor. One end of the mounting base is mounted on the gearbox of the wind turbine generator set and located next to the high-speed shaft of the wind turbine generator set. The other end of the mounting base has two first elongated holes for connecting to the speed reducer mounting assembly. The first elongated holes extend along the height direction of the mounting base. The other end of the mounting base is perpendicularly connected to one end of the speed reducer mounting assembly through the two first elongated holes. The other end of the speed reducer mounting assembly is used to mount the speed reducer. The output shaft of the motor is connected to the input shaft of the speed reducer. The output shaft of the speed reducer is connected to the turning flange through a cross joint. The turning flange is connected to the high-speed shaft of the wind turbine generator set. The motor drives the speed reducer to rotate and drives the high-speed shaft to perform a turning motion.

2. The universal electric turning wheel fixture for wind turbine generator sets according to claim 1, characterized in that: The mounting base includes a base and an adjusting rod. The base is mounted on the gearbox of the wind turbine generator set. One end of the adjusting rod is perpendicularly connected to the base, and the other end is provided with two first elongated holes for connecting to the gearbox mounting assembly. The first elongated holes extend along the height direction of the adjusting rod.

3. The universal electric turning wheel fixture for wind turbine generator sets according to claim 1 or 2, characterized in that: The mounting base has an overall L-shaped structure.

4. The universal electric turning wheel fixture for wind turbine generator sets according to claim 1, characterized in that: The speed reducer mounting assembly includes a first horizontal mounting plate and a second horizontal mounting plate. One end of the first horizontal mounting plate is vertically connected to the adjusting rod of the mounting base through a first elongated hole, and the other end of the first horizontal mounting plate is provided with two second elongated holes for connecting the second horizontal mounting plate. The second elongated holes extend along the length direction of the first horizontal mounting plate. The speed reducer is fixed to one end of the second horizontal mounting plate, and the other end of the second horizontal mounting plate is connected to the other end of the first horizontal mounting plate through the second elongated holes.

5. The universal electric turning wheel fixture for wind turbine generator sets according to claim 4, characterized in that: One end of the second horizontal mounting plate is provided with a through hole for connecting the output shaft of the reducer to the ten-way connector.

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