Calibration device for assisting ultrasonic detector
By designing an auxiliary device for ultrasonic testing instruments, clamping and positioning components are used to align the transducers, and guide tubes and scales are used to improve reading accuracy. This solves the problem of difficult transducer alignment and achieves higher reading accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 广西交通工程检测有限公司
- Filing Date
- 2025-04-22
- Publication Date
- 2026-05-08
AI Technical Summary
In existing ultrasonic testing instrument calibration devices, transducer alignment is difficult, leading to inaccurate readings.
An auxiliary device was designed, including a clamping component and a positioning component, for quickly positioning the transmitting transducer and the receiving transducer, and guiding them through a guide tube to ensure the transducers are aligned, while using a ruler and a level to improve the accuracy of the measurement.
It achieves accurate positioning and alignment of the transmitting and receiving transducers, improves the accuracy and stability of the readings, and ensures the precision of the ultrasonic detector.
Smart Images

Figure CN224216646U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic testing technology, specifically to a device for assisting in the calibration of ultrasonic testing instruments. Background Technology
[0002] Ultrasonic testing instruments are mainly used to detect the density of concrete structures. Before testing, calibration is required. However, calibration devices specified in relevant standards are prone to problems during use, such as misalignment of the transducers and inaccurate distance readings due to excessively rigid power lines, failing to achieve the desired calibration effect and accuracy. To address this, this invention provides a new and stable device for calibrating ultrasonic testing instruments.
[0003] This invention addresses this issue by proposing an auxiliary calibration device for ultrasonic testing instruments, aiming to solve the aforementioned problems and ensure that the transmitting and receiving transducers are aligned, thereby guaranteeing the accuracy of the measurements. Utility Model Content
[0004] To address the aforementioned shortcomings in the existing technology, this utility model provides an auxiliary device for calibrating ultrasonic testing instruments.
[0005] To achieve the aforementioned objectives, the technical solution adopted by this utility model is as follows:
[0006] A device for assisting in the calibration of an ultrasonic testing instrument includes a base plate and a support, wherein the support is provided on the upper surface of the base plate.
[0007] The lower end face of the base plate is symmetrically provided with support legs, and a level is provided between the support legs on the lower end face of the base plate;
[0008] The support has a first horizontal plate and a second horizontal plate on its side. The first horizontal plate is located above the second horizontal plate. The end of the first horizontal plate away from the support has a connecting groove. A fixed pulley is rotatably connected in the connecting groove. The end of the second horizontal plate away from the support has a through hole. A clamping component is provided in the through hole. A transmitting transducer is provided in the through hole. The clamping component clamps and positions the transmitting transducer.
[0009] A guide tube is provided on the outside of the through hole on the upper end face of the second horizontal plate. The guide tube has symmetrical slots on its side. A sliding plate is slidably connected in the slot. A positioning component is provided on the sliding plate. A receiving transducer is provided in the guide tube. The positioning component positions the receiving transducer.
[0010] A ruler is provided above the second horizontal plate, and the ruler is detachably connected to the second horizontal plate via a connecting component;
[0011] The transmitting transducer and receiving transducer are connected to the ultrasonic detector via a connecting line, and the connecting line connected to the receiving transducer passes over the fixed pulley.
[0012] As an improvement, the clamping component includes an adjusting rod, a transmission plate, a movable rod, and a clamping plate. A transmission plate is provided on one side of the second horizontal plate, and the transmission plate is slidably connected to the second horizontal plate via a transmission rod. A rack is provided on the end of the transmission rod away from the transmission plate, and a gear meshing with the rack is provided above it. A screw is concentrically arranged on the gear, and the screw is disposed within the second horizontal plate and rotatably connected to it. The movable rod is slidably connected to the second horizontal plate within a through hole. A clamping plate is provided on the opposite end of the movable rod, and the movable rod is threadedly connected to the screw. An adjusting rod is rotatably connected to one end of the second horizontal plate, and the adjusting rod is threadedly connected to the transmission plate.
[0013] As an improvement, the positioning component includes a slide rod and a clamping plate 2. The slide rod is slidably connected to the slide plate. The clamping plate 2 is provided on one end of the slide rod opposite to the slide rod. An end plate is provided on the other end of the slide rod away from the slide plate. A tension spring is provided between the end plate and the slide plate.
[0014] As an improvement, the tension spring is sleeved on the outside of the slide rod.
[0015] As an improvement, the connecting component includes a connecting frame and a connecting block. The connecting frame is disposed on the upper end face of the second horizontal plate, and the connecting block is slidably connected to the connecting frame. The connecting block is connected to the connecting frame by a positioning pin, and a scale is provided on the upper end face of the connecting block.
[0016] As an improvement, the lower end face of the support leg is provided with an anti-slip rubber pad.
[0017] Compared to traditional technologies, the advantages of this utility model are:
[0018] 1. The transmitting transducer is quickly positioned by the clamping component, and the receiving transducer is quickly positioned by the positioning component. At the same time, the clamping component and the positioning component can ensure that the transmitting transducer and the receiving transducer are fixed in the middle position, thereby ensuring the alignment of the transmitting transducer and the receiving transducer.
[0019] 2. Under the action of the guide tube, the slide plate moves within the slot when the receiving transducer moves, guiding the movement direction of the receiving transducer and preventing misalignment between the transmitting and receiving transducers, effectively ensuring the accuracy of the measurement.
[0020] 3. The support legs and level on the lower end of the base plate increase the balance of the device and make it easier to level the device. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the structure of this utility model. Figure 2 ;
[0023] Figure 3 This is a schematic diagram of the structure of the clamping component of this utility model;
[0024] Figure 4 This is a schematic diagram of the positioning component of this utility model;
[0025] Reference numerals in the attached drawings: 1. Base plate; 2. Bracket; 3. Support leg; 4. Level; 5. Horizontal plate one; 6. Horizontal plate two; 7. Fixed pulley; 8. Transmitting transducer; 9. Guide tube; 10. Slot; 11. Slide plate; 12. Receiving transducer; 13. Scale; 14. Adjusting rod; 15. Transmission plate; 16. Movable rod; 17. Clamping plate one; 18. Transmission rod; 19. Rack; 20. Gear; 21. Screw; 22. Slide rod; 23. Clamping plate two; 24. End plate; 25. Tension spring; 26. Connecting frame; 27. Connecting block. Detailed Implementation
[0026] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.
[0027] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.
[0028] To make the content of this utility model easier to understand, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model.
[0029] Example 1
[0030] Combined with appendix Figure 1-3 The horizontal plate 6 has a through hole at one end away from the bracket 2. A clamping component is provided in the through hole, and a transmitting transducer 8 is provided in the through hole. The clamping component clamps and positions the transmitting transducer 8.
[0031] A guide tube 9 is provided on the outer side of the through hole on the upper end face of the horizontal plate 6. A slot 10 is symmetrically opened on the side of the guide tube 9. A slide plate 11 is slidably connected in the slot 10. A positioning component is provided on the slide plate 11. A receiving transducer 12 is provided in the guide tube 9. The positioning component positions the receiving transducer 12.
[0032] The clamping component includes an adjusting rod 14, a transmission plate 15, a movable rod 16, and a clamping plate 17. A transmission plate 15 is provided on one side of the second horizontal plate 6. The transmission plate 15 is slidably connected to the second horizontal plate 6 via a transmission rod 18. A rack 19 is provided on the end of the transmission rod 18 away from the transmission plate 15. A gear 20 meshing with the rack 19 is provided above it. A screw 21 is concentrically provided on the gear 20. The screw 21 is disposed within the second horizontal plate 6 and rotatably connected to it. The movable rod 16 is slidably connected to the second horizontal plate 6 within a through hole. A clamping plate 17 is provided on the opposite end of the movable rod 16. The movable rod 16 is threadedly connected to the screw 21. An adjusting rod 14 is rotatably connected to one end of the second horizontal plate 6. The adjusting rod 14 is threadedly connected to the transmission plate 15.
[0033] The positioning component includes a slide rod 22 and a clamping plate 23. The slide rod 22 is slidably connected to the slide plate 11. The clamping plate 23 is provided on one end of the slide rod 22, and an end plate 24 is provided on the other end of the slide rod 22. A tension spring 25 is provided between the end plate 24 and the slide plate 11.
[0034] The tension spring 25 is sleeved on the outside of the slide bar 22.
[0035] In use, the transmitting transducer 8 is placed between the clamping plates 17 inside the through hole. The adjusting rod 14 is rotated to adjust the position of the transmission plate 15, which is threadedly connected to the adjusting rod 14. The transmission plate 15 drives the transmission rod 18 to move. The length of the transmission rod 18 exposed inside the horizontal plate 6 is adjusted. The transmission rod 18 drives the rack 19 to move. The rack 19 drives the gear 20 meshing with it to rotate. The gear 20 drives the screw 21 to rotate. The screw 21 drives the movable rod 16 threadedly connected to it to move relative to it. The movable rod 16 drives the clamping plates 17 to move relative to it. The clamping plates 17 clamp and position the transmitting transducer 9.
[0036] The receiving transducer 12 is placed between the clamping plates 23. The slide rod 22 moves relative to the end plate 24 and the tension spring 25, and the slide rod 22 drives the clamping plates 23 to move relative to each other. The clamping plates 23 clamp and position the receiving transducer 12. The tension spring 25 is sleeved on the outside of the slide rod 22, and the slide rod 22 limits the extension and retraction direction of the tension spring 25.
[0037] When positioning the transmitting transducer 8 and the receiving transducer 12, they can be fixed in the middle position to ensure the alignment of the transmitting transducer 8 and the receiving transducer 12.
[0038] Combined with appendix Figure 1-2The support 2 has a horizontal plate 5 and a horizontal plate 6 on its side. The horizontal plate 5 is located above the horizontal plate 6. The end of the horizontal plate 5 away from the support 2 has a connecting groove. A fixed pulley 7 is rotatably connected in the connecting groove. The transmitting transducer 8 and the receiving transducer 12 are connected to the ultrasonic detector via a connecting line. The connecting line connected to the receiving transducer 12 passes around the fixed pulley 7.
[0039] The upper end face of the horizontal plate 6 is provided with a guide tube 9 outside the through hole. The guide tube 9 is provided with symmetrical slots 10 on its side. A sliding plate 11 is slidably connected in the slot 10.
[0040] A ruler 13 is provided above the horizontal plate 2 6, and the ruler 13 is detachably connected to the horizontal plate 2 6 through a connecting component.
[0041] During use, the fixed pulley 7 steers the connecting line, and the receiving transducer 12 is located inside the guide tube 9. The guide tube 9 guides the movement direction of the receiving transducer 12 to prevent it from shifting its position. During the movement of the receiving transducer 12, the slide plate 11 moves within the slot 10, and the scale 13 detects the distance between the receiving transducer 12 and the transmitting transducer 8.
[0042] Example 2
[0043] Combined with appendix Figure 1-2 The connecting component includes a connecting frame 26 and a connecting block 27. The connecting frame 26 is disposed on the upper end face of the horizontal plate 26. The connecting block 27 is slidably connected to the connecting frame 26. The connecting block 27 is connected to the connecting frame 26 by a positioning pin. A scale 13 is provided on the upper end face of the connecting block 27.
[0044] Based on Embodiment 1, the connecting block 27 at the lower end of the scale 13 is inserted into the connecting frame 26. The connecting frame 26 limits the position of the scale 13 to prevent it from shaking during use. The positioning pin fixes the relative position of the connecting block 27 and the connecting frame 26.
[0045] Combined with appendix Figure 1-2 The bottom end face of the base plate 1 is symmetrically provided with support legs 3, and a level 4 is provided between the support legs 3 on the bottom end face of the base plate 1.
[0046] The lower end face of the support leg 3 is provided with an anti-slip rubber pad.
[0047] A support leg 3 is added to the lower end face of the base plate 1. The anti-slip rubber pads on the support leg 3 prevent the device from sliding and increase the overall balance of the device. At the same time, a level 4 is added to the lower end face of the base plate 1 so that the device can be calibrated by finding a relatively level position during use.
[0048] The above description is only a preferred embodiment of this utility model patent and is not intended to limit this utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.
Claims
1. A device for calibrating an auxiliary ultrasonic testing instrument, comprising a base plate (1) and a bracket (2), wherein the bracket (2) is provided on the upper surface of the base plate (1), characterized in that: The bottom end of the base plate (1) is symmetrically provided with support legs (3), and a level (4) is provided between the support legs (3) on the bottom end of the base plate (1). The support (2) has a horizontal plate 1 (5) and a horizontal plate 2 (6) on its side. The horizontal plate 1 (5) is located above the horizontal plate 2 (6). The end of the horizontal plate 1 (5) away from the support (2) has a connecting groove. A fixed pulley (7) is rotatably connected in the connecting groove. The end of the horizontal plate 2 (6) away from the support (2) has a through hole. A clamping component is provided in the through hole. A transmitting transducer (8) is provided in the through hole. The clamping component clamps and positions the transmitting transducer (8). The upper end face of the horizontal plate (6) is provided with a guide tube (9) on the outside of the through hole. The guide tube (9) is provided with symmetrical slots (10) on its side. A slide plate (11) is slidably connected in the slot (10). A positioning component is provided on the slide plate (11). A receiving transducer (12) is provided in the guide tube (9). The positioning component positions the receiving transducer (12). A ruler (13) is provided above the second horizontal plate (6), and the ruler (13) is detachably connected to the second horizontal plate (6) through a connecting component; The transmitting transducer (8) and the receiving transducer (12) are connected to the ultrasonic detector via a connecting line, and the connecting line connected to the receiving transducer (12) passes over the fixed pulley (7).
2. The device for calibrating an auxiliary ultrasonic testing instrument according to claim 1, characterized in that: The clamping component includes an adjusting rod (14), a transmission plate (15), a movable rod (16), and a clamping plate (17). The transmission plate (15) is provided on one side of the horizontal plate (6). The transmission plate (15) is slidably connected to the horizontal plate (6) through the transmission rod (18). A rack (19) is provided on the end of the transmission rod (18) away from the transmission plate (15). A gear (20) meshing with the rack (19) is provided above it. A screw (21) is concentrically provided on the gear (20). The screw (21) is located in the horizontal plate (6) and is rotatably connected to it. The movable rod (16) is slidably connected to the horizontal plate (6) in the through hole. A clamping plate (17) is provided on the opposite end of the movable rod (16). The movable rod (16) is threadedly connected to the screw (21). An adjusting rod (14) is rotatably connected to one end of the horizontal plate (6). The adjusting rod (14) is threadedly connected to the transmission plate (15).
3. The device for calibrating an auxiliary ultrasonic testing instrument according to claim 1, characterized in that: The positioning component includes a slide rod (22) and a clamping plate (23). The slide rod (22) is slidably connected to the slide plate (11). The clamping plate (23) is provided on one end of the slide rod (22) opposite to the slide rod (22). An end plate (24) is provided on the other end of the slide rod (22). A tension spring (25) is provided between the end plate (24) and the slide plate (11).
4. The device for calibrating an auxiliary ultrasonic testing instrument according to claim 3, characterized in that: The tension spring (25) is sleeved on the outside of the slide bar (22).
5. The device for calibrating an auxiliary ultrasonic testing instrument according to claim 1, characterized in that: The connecting component includes a connecting frame (26) and a connecting block (27). The connecting frame (26) is disposed on the upper surface of the horizontal plate (6). The connecting block (27) is slidably connected to the connecting frame (26). The connecting block (27) is connected to the connecting frame (26) by a positioning pin. The upper surface of the connecting block (27) is provided with a scale (13).
6. The device for calibrating an auxiliary ultrasonic testing instrument according to claim 1, characterized in that: The lower end face of the support leg (3) is provided with an anti-slip rubber pad.