Scraping mechanism for insulating layer coating in electromagnetic wire production

Abstract

The utility model relates to the technical field of electromagnetic wire production, in particular to a scraping mechanism for insulating layer coating in electromagnetic wire production, which comprises a box body, a cover body in bolt connection with one end of the box body, a spraying component in sliding clamping connection with one end of the cover body, a rotating shaft in rotating insertion connection with the middle of a support shaft seat, and a clamping component in fixed connection with one end of the rotating shaft. One end of the inner side of the box body is fixedly connected with a supporting vertical plate, and one end of the supporting vertical plate is fixedly connected with a scraping assembly. The utility model provides a scraping mechanism for insulating layer coating in electromagnetic wire production. On the basis that an electric telescopic rod is arranged to drive a spraying assembly to move in a sliding groove for spraying, and a clamping assembly connected with a driving motor is arranged to clamp an electromagnetic wire to rotate for omnibearing spraying, a scraping assembly is arranged to scrape non-uniformity. And an insulating layer is scraped, the uniformity and consistency of spraying are guaranteed, and the scraping bodies with the scraping openings of different sizes can be rotationally switched so as to replace electromagnetic wires of different sizes.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic wire production technology, specifically to a scraping mechanism for coating the insulation layer in electromagnetic wire production. Background Technology

[0002] Electromagnetic wire is a conductive metal wire with an insulating layer, mainly used in the coil windings of electrical equipment such as motors and transformers, to achieve the mutual conversion of electrical energy and magnetic energy through electromagnetic induction.

[0003] Chinese Patent CN213670102U discloses a spraying device for producing electromagnetic wire. The supporting components include a housing, a support column on the bottom surface of the housing, a drain valve penetrating the middle of the bottom surface of the housing, a support plate horizontally fixed to the side of the housing at one end, a slot on the top surface of the housing, and an observation window on the front side of the housing. The rotating components include two support frames, each fixed to one side wall of the housing at one end; two grippers horizontally penetrating the two support frames at one end; washers inside the other end of the grippers; electromagnetic wire clamped and fixed at both ends by the two washers; and a motor whose bottom end is fixedly connected to the top surface of the support plate and whose output end penetrates the side wall of the housing and is fixedly connected to one end of the grippers. This invention is specifically designed for efficient spraying of electromagnetic wire, achieving high spraying efficiency and good spraying quality. It also allows for planned wastewater discharge treatment, reducing environmental harm and making it more environmentally friendly.

[0004] When spraying paint during the production of electromagnetic wires using the above-mentioned schemes and existing technologies, there are often problems such as paint residue sticking to the walls and uneven paint thickness, resulting in poor production quality of electromagnetic wires. There is a lack of corresponding scraping structures to address uneven coating of the insulation layer, which needs to be improved and optimized. Utility Model Content

[0005] The purpose of this invention is to provide a scraping mechanism for coating the insulation layer in the production of electromagnetic wires, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A scraping mechanism for coating the insulation layer in the production of electromagnetic wire includes a housing, a support leg fixedly connected to one end of the housing, a water inlet at one end of the housing, a drain outlet at one end of the housing, a cover bolted to one end of the housing, a controller fixedly connected to one end of the housing, a support cross plate fixedly connected to one end of the housing, a drive motor fixedly connected to one end of the support cross plate, a spraying assembly slidably engaged at one end of the cover, two sets of support shaft seats symmetrically fixedly connected to both ends of the inner side of the housing, a rotating shaft rotatably inserted into the middle of the support shaft seats, a clamping assembly fixedly connected to one end of the rotating shaft, a support vertical plate fixedly connected to one end of the inner side of the housing, and a scraping assembly fixedly connected to one end of the support vertical plate.

[0007] Preferably, one end of the cover is provided with a sliding groove, and one end of one set of the rotating shafts is inserted into one end of the drive motor.

[0008] Preferably, the spraying assembly includes a limiting slider, which is slidably engaged with a slide groove. One end of the limiting slider is fixedly connected to a spraying machine body, one end of the spraying machine body is fixedly connected to a spray nozzle, and one end of the spraying machine body is fixedly connected to a first electric telescopic rod, one end of which is fixedly connected to the inner wall of the box.

[0009] Preferably, the clamping assembly includes a connecting body, with two sets of springs symmetrically fixedly connected to each of the two ends of the connecting body, an arc-shaped clamping plate fixedly connected to one end of each spring, and an electromagnetic wire squeezed and clamped in the middle of the arc-shaped clamping plate.

[0010] Preferably, the scraping assembly includes a second electric telescopic rod, one end of which is fixedly connected to a fixing block, one end of which is provided with a rotating slot, one end of which is rotatably engaged with a scraping head, and one end of which is fixedly connected to a scraping body.

[0011] Preferably, one end of the scraper body is provided with a slot, and the other end of the scraper body is provided with a scraping port.

[0012] Preferably, the fixing block has symmetrical pin grooves at both ends and pressing grooves at both ends. A locking pin is inserted into the pin groove. A second spring is fixedly connected to one end of the locking pin. One end of the second spring is fixedly connected to the inner wall of the pin groove. A pressing column is inserted into the pressing groove. A pressing body is fixedly connected to one end of the pressing column. A third spring is fixedly connected to one end of the pressing body. One end of the third spring is fixedly connected to one end of the fixing block.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This utility model proposes a scraping mechanism for coating the insulation layer in the production of electromagnetic wires. It mainly uses an electric telescopic rod to drive the spraying component to move in the chute for spraying and a clamping component connected to the drive motor to clamp the electromagnetic wire for rotation and all-round spraying. The scraping component is set up to scrape off the uneven insulation layer, ensuring uniform and consistent spraying. In addition, the scraping body with a scraping nozzle of a variety of different sizes can be rotated and switched to replace the scraping body for electromagnetic wires of different sizes. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a scraping mechanism for coating insulation layers in the production of electromagnetic wires.

[0016] Figure 2 A partial cross-sectional view of a scraping mechanism for coating insulation layers in the production of electromagnetic wires;

[0017] Figure 3 for Figure 2 Enlarged diagram of part A in the middle;

[0018] Figure 4 This is a partial structural schematic diagram of a scraping mechanism for coating insulation layers in the production of electromagnetic wires;

[0019] Figure 5 This is another partial structural cross-sectional view of a scraping mechanism for coating insulation layers in the production of electromagnetic wires.

[0020] In the diagram: 1. Box body, 101. Water inlet, 102. Sewage outlet, 103. Supporting horizontal plate, 104. Supporting shaft seat, 105. Supporting vertical plate, 2. Supporting leg, 3. Cover, 301. Slide groove, 4. Controller, 5. Drive motor, 601. Limiting slider, 602. Spraying machine body, 603. Spray nozzle, 604. First electric telescopic rod, 7. Rotating shaft, 801. Connecting body, 802. Spring, 803. Arc-shaped clamp, 803. Second electric telescopic rod, 901. Fixing block, 902. Rotating slot, 903. Clamping head body, 904. Scraper body, 905. Slot, 906. Scraper opening, 907. Pin groove, 908. Pressing groove, 909. Locking pin, 910. Second spring, 911. Extrusion column, 912. Pressing body, 913. Third spring, 914. Electromagnetic wire, 10. Detailed Implementation

[0021] The technical solutions in the embodiments of this utility model will be clearly and completely described below. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Please see Figures 1 to 5 This utility model provides the following two technical solutions:

[0023] Example 1: A scraping mechanism for coating insulation layers in the production of electromagnetic wire includes a housing 1, a support leg 2 fixedly connected to one end of the housing 1, a water inlet 101 and a drain outlet 102 at one end of the housing 1, a cover 3 bolted to one end of the housing 1, a controller 4 fixedly connected to one end of the housing 1, a support cross plate 103 fixedly connected to one end of the housing 1, a drive motor 5 fixedly connected to one end of the support cross plate 103, a spraying assembly slidably engaged at one end of the cover 3, two sets of support shaft seats 104 symmetrically fixedly connected to both ends of the inner side of the housing 1, a rotating shaft 7 rotatably inserted into the middle of the support shaft seat 104, a clamping assembly fixedly connected to one end of the rotating shaft 7, and a support vertical plate 105 fixedly connected to one end of the inner side of the housing 1. The cover 3 is fixedly connected to a scraper assembly; one end of the cover 3 is provided with a slide groove 301, and one end of one of the rotating shafts 7 is inserted into one end of the drive motor 5; the spraying assembly includes a limiting slider 601, which is slidably engaged with the slide groove 301. One end of the limiting slider 601 is fixedly connected to a spraying machine body 602, and one end of the spraying machine body 602 is fixedly connected to a nozzle 603. One end of the spraying machine body 602 is fixedly connected to a first electric telescopic rod 604, and one end of the first electric telescopic rod 604 is fixedly connected to the inner wall of the box 1; the clamping assembly includes a connecting body 801, and two sets of springs 802 are symmetrically fixedly connected to both ends of the inner side of the connecting body 801. One end of the spring 802 is fixedly connected to an arc-shaped clamping plate 803, and an electromagnetic wire 10 is squeezed and clamped in the middle of the arc-shaped clamping plate 803.

[0024] In use, an appropriate amount of water is added into the bottom of the tank 1 through the water inlet 101. The arc-shaped clamping plates 803 at both ends of the clamping assembly clamp the two ends of the electromagnetic wire 10. The controller 4 starts the drive motor 5 to drive the clamping assembly and the electromagnetic wire 10 to rotate. Then, the first electric telescopic rod 604 on the spraying assembly and the spraying machine body are started to move and spray, ensuring that the electromagnetic wire 10 is sprayed from all directions.

[0025] Example 2: Based on Example 1, the scraping assembly includes a second electric telescopic rod 901. A fixing block 902 is fixedly connected to one end of the second electric telescopic rod 901. A rotating slot 903 is provided at one end of the fixing block 902. A clamping head body 904 is rotatably engaged at one end of the rotating slot 903. A scraping body 905 is fixedly connected to one end of the clamping head body 904. A slot 906 is provided at one end of the scraping body 905, and a scraping opening 907 is provided at the other end. Pin grooves 90 are symmetrically provided at both ends of the fixing block 902. 8. The fixing block 902 is provided with pressing grooves 909 symmetrically at both ends. A locking pin 910 is inserted into the pin groove 908. A second spring 911 is fixedly connected to one end of the locking pin 910. One end of the second spring 911 is fixedly connected to the inner wall of the pin groove 908. A pressing column 912 is inserted into the pressing groove 909. A pressing body 913 is fixedly connected to one end of the pressing column 912. A third spring 914 is fixedly connected to one end of the pressing body 913. One end of the third spring 914 is fixedly connected to one end of the fixing block 902.

[0026] During use, after spraying, there may be uneven coating thickness and residue on the wall. The scraping component is restarted by the controller 4 to scrape the material. Before clamping the electromagnetic wire 10, press the pressing body 913 to squeeze the arc-shaped surface of the locking pin 910 so that it is disengaged from the slot 906. Then rotate the scraping body 905 to select the appropriate size to the middle of the arc-shaped clamping plate 803. Then release the pressing body 913. Under the action of the second spring 911, the locking pin 910 is inserted back into the slot 906 for rotational locking. The scraping nozzle 907 of different sizes can adapt to different sizes of electromagnetic wires 10 and different coating thicknesses. After scraping is completed, the drain port 102 can be opened to collect sewage.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A scraping mechanism for coating insulation layers in the production of electromagnetic wire, comprising a housing (1), a support leg (2) fixedly connected to one end of the housing (1), a water inlet (101) provided at one end of the housing (1), a drain outlet (102) provided at one end of the housing (1), a cover (3) screwed to one end of the housing (1), and a controller (4) fixedly connected to one end of the housing (1), characterized in that: One end of the box body (1) is fixedly connected to a support horizontal plate (103), and one end of the support horizontal plate (103) is fixedly connected to a drive motor (5). One end of the cover (3) is slidably snapped with a spraying assembly. Two sets of support shaft seats (104) are symmetrically fixedly connected to both ends of the inner side of the box body (1). A rotating shaft (7) is rotatably inserted into the middle of the support shaft seat (104). One end of the rotating shaft (7) is fixedly connected to a clamping assembly. One end of the inner side of the box body (1) is fixedly connected to a support vertical plate (105), and one end of the support vertical plate (105) is fixedly connected to a scraping assembly.

2. The scraping mechanism for coating the insulation layer in the production of electromagnetic wire according to claim 1, characterized in that: The cover (3) has a sliding groove (301) at one end, and one end of one group of the rotating shafts (7) is inserted into one end of the drive motor (5).

3. The scraping mechanism for coating the insulation layer in the production of electromagnetic wire according to claim 1, characterized in that: The spraying assembly includes a limiting slider (601), which is slidably engaged with a slide groove (301). One end of the limiting slider (601) is fixedly connected to a spraying machine body (602), and one end of the spraying machine body (602) is fixedly connected to a nozzle (603). One end of the spraying machine body (602) is fixedly connected to a first electric telescopic rod (604), and one end of the first electric telescopic rod (604) is fixedly connected to the inner wall of the housing (1).

4. The scraping mechanism for coating the insulation layer in the production of electromagnetic wire according to claim 1, characterized in that: The clamping assembly includes a connector (801), and two sets of springs (802) are symmetrically fixedly connected to each end of the inner side of the connector (801). An arc-shaped clamping plate (803) is fixedly connected to one end of each spring (802), and an electromagnetic wire (10) is squeezed and clamped in the middle of the arc-shaped clamping plate (803).

5. A scraping mechanism for coating insulation layers in the production of electromagnetic wires according to claim 1, characterized in that: The scraping assembly includes a second electric telescopic rod (901), one end of which is fixedly connected to a fixing block (902), one end of which is provided with a rotating slot (903), one end of which is rotatably engaged with a card head body (904), and one end of which is fixedly connected to a scraping body (905).

6. A scraping mechanism for coating insulation layers in the production of electromagnetic wires according to claim 5, characterized in that: The scraper body (905) has a slot (906) at one end and a scraper opening (907) at the other end.

7. A scraping mechanism for coating insulation layers in the production of electromagnetic wires according to claim 5, characterized in that: The fixing block (902) has symmetrical pin grooves (908) at both ends and pressing grooves (909) at both ends. A locking pin (910) is inserted into the pin groove (908). A second spring (911) is fixedly connected to one end of the locking pin (910). One end of the second spring (911) is fixedly connected to the inner wall of the pin groove (908). A pressing column (912) is inserted into the pressing groove (909). A pressing body (913) is fixedly connected to one end of the pressing column (912). A third spring (914) is fixedly connected to one end of the pressing body (913). One end of the third spring (914) is fixedly connected to one end of the fixing block (902).

Images