Water-cooling mounting substrate of motor controller

By designing a water-cooled mounting base plate on the motor controller, the problems of inflexible installation of power modules and difficulty in heat dissipation are solved, achieving high integration and simplified assembly.

CN224218702UActive Publication Date: 2026-05-08CHONGQING TSINGSHAN IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING TSINGSHAN IND
Filing Date
2025-05-07
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing motor controllers have inflexible power module installation, low space utilization, difficult after-sales maintenance, and poor heat dissipation.

Method used

Design a water-cooled mounting base plate for a motor controller. By setting a power module mounting slot, water inlet and water outlet on the base plate and connecting it to the vehicle water pipe or the water channel of the motor controller housing, water circulation is achieved to quickly remove heat. Combined with a sealing structure and mounting support, the integration and sealing performance are improved.

Benefits of technology

It improves the integration and space utilization of the motor controller, simplifies the assembly process, reduces maintenance difficulty, and effectively dissipates heat.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224218702U_ABST
    Figure CN224218702U_ABST
Patent Text Reader

Abstract

The utility model provides a water-cooling installation substrate of a motor controller, which comprises a body, a power module installation groove is arranged in the middle of the front surface of the body, a water inlet channel and a water outlet channel which are communicated with the power module installation groove and positioned on the back surface of the body are respectively arranged on two sides of the body, and a plurality of installation fulcrums are arranged around the outer side of the body. The power module is installed in the power module installation groove, the power module installation groove is covered and sealed through the cover plate, the water inlet channel and the water outlet channel are connected with a whole vehicle water pipe and can also be in butt joint with a motor controller shell water channel, water channel circulation is achieved, and therefore water in a water channel can rapidly take away heat generated by the power module. A power module and a motor controller water channel in the prior art are combined, the integration degree of the motor controller is improved, and space is saved.
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Description

Technical Field

[0001] This utility model relates to the field of motor controller technology, specifically to a water-cooled mounting base plate for a motor controller. Background Technology

[0002] As an indispensable component of power systems, the development trend of motor controllers is towards miniaturization, lightweighting, modularization, and integration. Current technology commonly involves directly mounting the power module onto the motor controller housing, which faces problems such as inflexible space layout, low space utilization, difficult after-sales maintenance, and complex assembly; moreover, the motor controller itself also generates a significant amount of heat during operation.

[0003] Therefore, those skilled in the art are dedicated to developing a water-cooled mounting base plate for a motor controller that is simple in structure and highly integrated. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a water-cooled mounting base plate for a motor controller that is simple in structure and highly integrated.

[0005] The objective of this utility model is achieved through the following solution:

[0006] A water-cooled mounting base plate for a motor controller includes a main body. A power module mounting slot is located in the center of the front of the main body. Water inlet and outlet channels, communicating with the power module mounting slot and located on the back of the main body, are respectively provided on both sides of the main body. Several mounting supports are arranged around the outer side of the main body. The power module is installed in the power module mounting slot, which is then sealed with a cover plate. The water inlet and outlet channels are connected to the vehicle's water pipes, or they can be connected to the water channels of the motor controller housing to achieve water circulation. This allows the water in the circulation system to quickly remove the heat generated by the power module. This design combines the power module and motor controller water channels of existing technologies, improving the integration of the motor controller and saving space.

[0007] Furthermore, the water inlet channel is composed of a water inlet trough and a water inlet cover plate that is sealed on the water inlet trough. The water inlet cover plate is provided with a through water inlet, and the bottom of the power module mounting slot is provided with a water inlet outlet.

[0008] Furthermore, the water inlet tank is provided with a water inlet sealing platform for accommodating the water inlet cover plate. The water inlet cover plate is welded to the water inlet sealing platform, which provides a firm seal, good sealing effect, and prevents water leakage.

[0009] Furthermore, the water outlet is composed of a water outlet trough and a water outlet cover plate that is sealed on the water outlet trough. The water outlet cover plate is provided with a through water outlet, and the bottom of the power module mounting slot is provided with a water outlet inlet.

[0010] Furthermore, the water outlet trough is provided with a water outlet sealing platform for accommodating the water outlet cover plate. The water outlet cover plate is welded to the water outlet sealing platform, which provides a firm seal, good sealing effect, and prevents water leakage.

[0011] Furthermore, a sealing groove is provided on the end face of the power module mounting slot, and a sealing plate is covered on the end face of the power module mounting slot. The sealing groove is filled with sealant, resulting in a good sealing effect.

[0012] Furthermore, the mounting point is a threaded hole, which facilitates assembly with relevant parts on the vehicle.

[0013] Furthermore, the power module mounting slot can be designed with heat dissipation fins of different shapes to improve heat dissipation efficiency.

[0014] The advantages of this utility model are:

[0015] 1. The power module and motor controller water channel are combined, which improves the integration of the motor controller. The structure is simple and compact, and occupies little space.

[0016] 2. It uses several mounting points to assemble with relevant parts on the car, which is simple to assemble and has low manufacturing cost.

[0017] 3. The water-cooled mounting base plate is integrated with the power module, making assembly simple and maintenance convenient. Attached Figure Description

[0018] Figure 1 This is a front structural diagram of the present invention;

[0019] Figure 2 This is an exploded view of the structure of this utility model. Detailed Implementation

[0020] To enable those skilled in the art to understand the features and effects of this application, the terms and expressions used in the specification and claims are explained and defined in general below. Unless otherwise specified, all technical and scientific terms used herein have the ordinary meaning understood by those skilled in the art in this application, and in case of conflict, the definitions in this specification shall prevail.

[0021] The theories or mechanisms described and disclosed herein, whether right or wrong, shall not in any way limit the scope of this application, that is, the content of this application may be implemented without being limited by any particular theory or mechanism.

[0022] In this document, "this application" means "this utility model" or "this disclosure".

[0023] The terms “a,” “an,” “a,” or similar expressions are used herein to describe the components and technical features described in this application. Such descriptions are merely for convenience and to provide a general meaning for the scope of this application. Therefore, such descriptions should be understood to include one or at least one, and the singular includes the plural, unless clearly otherwise indicated.

[0024] In this article, "or a combination thereof" means "or any combination thereof", and "any one", "any kind", "any one" means "any one", "any kind", "any one".

[0025] It should be understood that the features disclosed in the various embodiments herein can be arbitrarily combined to form the technical solution of this application, as long as there is no contradiction in the combination of these features.

[0026] The present application will be described below with reference to specific embodiments and examples. It should be understood that these specific embodiments and examples are merely illustrative and are not intended to limit the scope or use of the present application. Example 1

[0027] like Figure 1 , Figure 2 As shown, a water-cooled mounting base plate for a motor controller includes a body 1. A power module mounting slot 2 is provided in the center of the front of the body 1. Water inlet channels 3 and water outlet channels 4, respectively, are provided on both sides of the body 1, communicating with the power module mounting slot 2 and located on the back of the body 1. Several mounting support points 5 are arranged around the outer side of the body 1. In this embodiment, the water inlet and water outlet channels are connected to the vehicle's water pipes, or they can be connected to the water channels of the motor controller housing to achieve water circulation. This allows the water in the water channels to quickly remove the heat generated by the power module. This combines the power module and motor controller water channels of existing technologies, improving the integration of the motor controller and saving space.

[0028] In this embodiment, the water inlet channel 3 is composed of a water inlet groove 31 and a water inlet cover plate 32 that is sealed and covered on the water inlet groove 31. The water inlet cover plate 32 is provided with a through water inlet 33, and the bottom of the power module mounting groove 2 is provided with a water inlet outlet 34 of the water inlet channel 3. The water inlet groove 31 is provided with a water inlet sealing platform 35 that accommodates the water inlet cover plate 32. The water inlet cover plate 32 and the water inlet sealing platform 35 are welded together. The structure is simple, the sealing effect is good, and the assembly is quick and convenient.

[0029] The water outlet channel 4 consists of a water outlet trough 41 and a water outlet cover plate 42 that seals the water outlet trough 41. The water outlet cover plate 42 has a through-hole water outlet 43, and the bottom of the power module mounting slot 2 has a water outlet inlet 44 for the water outlet channel 4. A water outlet sealing platform 45 is provided inside the water outlet trough 41 to accommodate the water outlet cover plate 42, and the water outlet cover plate 42 is welded to the water outlet sealing platform 45. The structure is simple, has a good sealing effect, and is quick and convenient to assemble.

[0030] The end face of the power module mounting slot 2 is provided with a sealing groove 6. A sealing plate is covered on the end face of the power module mounting slot, and the sealing groove is filled with sealant, resulting in a good sealing effect.

[0031] The mounting point 5 is a threaded hole, which allows the water-cooled mounting base plate to be fixed with bolts.

[0032] This water-cooled mounting base plate can be manufactured using both metallic and non-metallic materials to meet the needs of different environments.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications made to the present utility model by those skilled in the art without departing from the spirit of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A water-cooled mounting base plate for a motor controller, comprising a body (1), characterized in that: The main body (1) has a power module mounting slot (2) in the center of the front. The main body (1) has an inlet channel (3) and an outlet channel (4) on its two sides, which are connected to the power module mounting slot (2) and located on the back of the main body (1). The main body (1) has several mounting supports (5) around its outer side.

2. The water-cooled mounting base plate for the motor controller according to claim 1, characterized in that: The water inlet channel (3) is composed of a water inlet trough (31) and a water inlet cover plate (32) that is sealed on the water inlet trough (31). The water inlet cover plate (32) is provided with a through water inlet (33), and the bottom of the power module mounting slot (2) is provided with a water inlet outlet (34) of the water inlet channel (3).

3. The water-cooled mounting base plate for the motor controller according to claim 2, characterized in that: The water inlet tank (31) is provided with a water inlet sealing platform (35) for accommodating the water inlet cover plate (32), and the water inlet cover plate (32) is welded to the water inlet sealing platform (35).

4. The water-cooled mounting base plate for the motor controller according to claim 1, characterized in that: The water outlet (4) is composed of a water outlet trough (41) and a water outlet cover plate (42) that is sealed on the water outlet trough (41). The water outlet cover plate (42) is provided with a through water outlet outlet (43). The bottom of the power module mounting slot (2) is provided with a water outlet inlet (44) of the water outlet (4).

5. The water-cooled mounting base plate for the motor controller according to claim 4, characterized in that: The water outlet trough (41) is provided with a water outlet sealing platform (45) for accommodating the water outlet cover plate (42), and the water outlet cover plate (42) is welded to the water outlet sealing platform (45).

6. The water-cooled mounting base plate of the motor controller according to claim 1, characterized in that: The end face of the power module mounting slot (2) is provided with a sealing groove (6).

7. The water-cooled mounting base plate for the motor controller according to claim 1, characterized in that: The mounting point (5) is a threaded hole.