Automatic deslagging device of collagen raw material purification equipment

The design of the automatic slag removal device solves the problem of low efficiency in manual slag removal in traditional collagen purification devices, achieving efficient automated purification and simplified maintenance processes, thus improving purification effect and production continuity.

CN224220906UActive Publication Date: 2026-05-12GUANGDONG BAIWEI BIOTECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG BAIWEI BIOTECH
Filing Date
2025-05-27
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Traditional collagen raw material purification devices rely on manual cleaning of residues, which is inefficient, affects purification effect and product quality, and residues can easily mix with new raw materials, leading to discontinuous production.

Method used

An automatic slag discharge device was designed, which uses a servo motor-driven transmission rod and stirring blades to stir the raw materials. Combined with a centrifugal pump and pipeline system, it realizes automatic slag discharge. It is also equipped with a detection gauge and cleaning function to ensure purification effect and ease of operation.

Benefits of technology

It improves purification efficiency and finished product quality, reduces residue, simplifies maintenance, and enhances production continuity and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bioengineering, in particular to an automatic deslagging device of collagen raw material purification equipment, which comprises a bottom plate, a base is fixedly connected to the upper surface of the bottom plate, a barrel is fixedly connected to the upper end of the base, and a maintenance cover is fixedly connected to the upper end of the barrel through bolts. The maintenance cover and the discharging port formed in the bottom face of the interior of the stirring bin can be connected with the water inlet end of the centrifugal pump through a first pipeline, after purification is completed, the centrifugal pump is started, the discharging port is connected with the discharging port through a second pipeline, the discharging port is connected with the discharging port through a first pipeline, and the discharging port is connected with the discharging port through a second pipeline. According to the water purification device, purified liquid can be rapidly output through the second pipeline, when internal parts need to be overhauled or replaced, the maintenance cover can be rapidly opened for maintenance, the maintenance time and cost are saved, and the whole device gives consideration to operation convenience and maintenance convenience while efficient operation is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of bioengineering technology, specifically to an automatic slag discharge device for collagen raw material purification equipment. Background Technology

[0002] In the collagen production process, the raw material purification stage is crucial, and the efficiency and effectiveness of slag removal directly affect the smoothness of the entire production process and product quality. Traditional collagen raw material purification equipment faces a series of problems in slag removal that urgently need to be solved.

[0003] Traditional purification equipment often relies on manual cleaning of residues after purification. This method is extremely inefficient, consuming significant manpower and time, and the cleaning effect is difficult to guarantee, easily leading to residue residue. This not only affects subsequent purification work and reduces the purification effect, but may also allow residual impurities to mix into new raw materials, affecting the quality of the finished collagen product. Utility Model Content

[0004] The purpose of this invention is to provide an automatic slag discharge device for collagen raw material purification equipment, so as to solve the problems mentioned in the background art.

[0005] The technical solution of this utility model is: an automatic slag discharge device for collagen raw material purification equipment, including a base plate, a base fixedly connected to the upper surface of the base plate, a cylindrical barrel fixedly connected to the upper end of the base, a maintenance cover fixedly connected to the upper end of the cylindrical barrel by bolts, a discharge cover fixedly connected to the upper end of the maintenance cover by bolts, a servo motor fixedly connected to the upper end of the maintenance cover, a transmission rod rotatably connected inside the cylindrical barrel, a stirring chamber fixedly connected to the bottom surface inside the cylindrical barrel, two sets of parallel first stirring blades fixedly connected to the surface of the transmission rod, multiple sets of parallel second stirring blades arranged in the stirring chamber below the first stirring blades, the lower end of the transmission rod penetrating the upper end of the stirring chamber and extending into the interior, and the inner walls of the multiple sets of second stirring blades being fixedly connected to the surface of the transmission rod.

[0006] Preferably, the bottom surface of the mixing chamber is provided with a discharge port, the inner wall of the discharge port is fixedly connected to a first pipe, the upper surface of the bottom plate is fixedly connected to a centrifugal pump, the first pipe is fixedly connected to the water inlet of the centrifugal pump, the water outlet of the centrifugal pump is fixedly connected to a second pipe, the other end of the second pipe is fixedly connected to a valve, and the surface of the second pipe is connected to a gauge.

[0007] Preferably, an L-shaped pipe communicating with the interior of the barrel is fixedly connected to the surface of the barrel, a second valve is fixedly connected to the other end of the L-shaped pipe, a fourth pipe is fixedly connected to the other end of the second valve, and the other end of the fourth pipe penetrates the surface of the barrel and extends into the interior of the mixing chamber.

[0008] Preferably, a feeding tube is fixedly connected to the surface of the polygonal box, and the upper end of the feeding tube penetrates the surface of the polygonal box and extends into the interior.

[0009] Preferably, the other end of the valve is fixedly connected to a third pipe, the other end of which penetrates the surface of the polygonal box and extends into the interior.

[0010] Preferably, the upper end of the maintenance cover is fixedly connected to a feeding pipe, and the lower end of the feeding pipe passes through the upper end of the maintenance cover and extends into the interior of the barrel.

[0011] This utility model improves the automatic slag discharge device of the collagen raw material purification equipment provided herein, and compared with the prior art, it has the following improvements and advantages:

[0012] Firstly, in this invention, inside the cylindrical drum, a transmission rod is driven to rotate by a servo motor, which in turn drives two sets of parallel first stirring blades to rotate at high speed, initially stirring the collagen raw materials inside the drum. Simultaneously, multiple sets of parallel second stirring blades are also installed within the first stirring blades, and these second stirring blades are all fixedly connected to the transmission rod, rotating synchronously with it. This multi-layered, multi-angle stirring method allows the raw materials to fully tumble and mix within the drum, greatly improving the uniformity and efficiency of the stirring. Inside the stirring chamber, the lower end of the transmission rod continues to perform a stirring function, ensuring a more complete reaction of the raw materials throughout the purification process, effectively improving the purification effect, and providing a solid guarantee for subsequent slag discharge and finished product quality.

[0013] Secondly, in this utility model, the discharge port opened on the bottom of the maintenance cover and the mixing chamber is connected to the water inlet of the centrifugal pump through the first pipe. After purification is completed, the centrifugal pump is started, and the purified liquid can be quickly output through the second pipe. When it is necessary to inspect or replace the internal components, the maintenance cover can be quickly opened for maintenance, saving maintenance time and costs. The entire device ensures efficient operation while taking into account the convenience of operation and maintenance. Attached Figure Description

[0014] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0016] Figure 2This is a cross-sectional view of the cylindrical structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the centrifugal pump and pipeline connection structure of this utility model;

[0018] Figure 4 A cross-sectional view of the polygonal box structure of this utility model.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1. Base plate; 2. Base; 3. Circular barrel; 4. Maintenance cover; 5. Discharge cover; 6. Servo motor; 7. Transmission rod; 8. Mixing chamber; 9. First mixing blade; 10. Second mixing blade; 11. Discharge port; 12. First pipe; 13. Centrifugal pump; 14. Second pipe; 15. Valve; 16. Inspector gauge; 17. Third pipe; 18. L-shaped pipe; 19. Second valve; 20. Fourth pipe; 21. Support rod; 22. Polygonal box; 23. Slag outlet; 24. Tubular filter barrel; 25. Rotating rod; 26. Spiral extrusion plate; 27. First pulley; 28. Transmission motor; 29. ​​Second pulley; 30. Transmission belt; 31. Discharge pipe; 32. Feeding pipe. Detailed Implementation

[0021] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0022] This utility model improves the automatic slag discharge device of the collagen raw material purification equipment provided herein. The technical solution of this utility model is as follows:

[0023] like Figure 1 - Figure 4As shown, the automatic slag discharge device of the collagen raw material purification equipment includes a base plate 1, a base 2 fixedly connected to the upper surface of the base plate 1, a cylindrical barrel 3 fixedly connected to the upper end of the base 2, a maintenance cover 4 fixedly connected to the upper end of the cylindrical barrel 3 by bolts, a discharge cover 5 fixedly connected to the upper end of the maintenance cover 4 by bolts, a servo motor 6 fixedly connected to the upper end of the maintenance cover 4, a transmission rod 7 rotatably connected inside the cylindrical barrel 3, the output end of the servo motor 6 connected to the transmission rod 7, a stirring chamber 8 fixedly connected to the bottom surface inside the cylindrical barrel 3, two sets of parallel first stirring blades 9 fixedly connected to the surface of the transmission rod 7, the first stirring blades 9 being located inside the cylindrical barrel 3 above the stirring chamber 8, and multiple sets of parallel second stirring blades 10 being arranged inside the stirring chamber 8 below the first stirring blades 9, the lower end of the transmission rod 7 penetrating through the upper end of the stirring chamber 8 and extending into the interior, and the inner walls of the multiple sets of second stirring blades 10 being fixedly connected to the surface of the transmission rod 7.

[0024] Furthermore, a discharge port 11 is provided on the bottom surface of the mixing chamber 8. A first pipe 12 is fixedly connected to the inner wall of the discharge port 11. A centrifugal pump 13 is fixedly connected to the upper surface of the bottom plate 1. The first pipe 12 is fixedly connected to the inlet end of the centrifugal pump 13, and a second pipe 14 is fixedly connected to the outlet end of the centrifugal pump 13. A valve 15 is fixedly connected to the other end of the second pipe 14, and a gauge 16 is connected to the surface of the second pipe 14. The discharge port 11 and the centrifugal pump 13 are connected through the first pipe 12, which allows the purified liquid to be quickly extracted from the cylindrical tank 3 and the mixing chamber 8 after purification. The powerful suction of the centrifugal pump 13 ensures efficient liquid delivery, while the gauge 16 connected to the second pipe 14 can monitor parameters such as the flow rate and pressure of the liquid in real time, allowing operators to easily control the state of the purified liquid, ensuring stable output liquid quality, and providing reliable raw materials for subsequent production processes.

[0025] Furthermore, an L-shaped pipe 18, which communicates with the interior of the cylindrical barrel 3, is fixedly connected to the surface of the cylindrical barrel 3. A second valve 19 is fixedly connected to the other end of the L-shaped pipe 18, and a fourth pipe 20 is fixedly connected to the other end of the second valve 19. The other end of the fourth pipe 20 penetrates the surface of the cylindrical barrel 3 and extends into the interior of the mixing chamber 8. The L-shaped pipe 18, the second valve 19, and the fourth pipe 20 work together. After the device is used, the second valve 19 can be opened, and cleaning liquid or clean water can be injected into the cylindrical barrel 3 and the mixing chamber 8 through the L-shaped pipe 18. The liquid enters the mixing chamber 8 through the fourth pipe 20 to thoroughly rinse the interior, effectively removing residual raw material residue, preventing residue accumulation from affecting the next purification operation, extending the service life of the device, and simplifying operation, thus improving the convenience of device maintenance.

[0026] Furthermore, multiple symmetrically arranged support rods 21 are fixedly connected to the upper surface of the base plate 1. The upper ends of the multiple support rods 21 are fixedly connected to the same polygonal box 22. The surface of the polygonal box 22 is fixedly connected to a slag outlet 23 that communicates with the interior of the polygonal box 22. A tubular filter barrel 24 is fixedly connected to the inner wall of the polygonal box 22. A rotating rod 25 is rotatably connected to the inner wall of the polygonal box 22. A spiral extrusion plate 26 is fixedly connected to the surface of the rotating rod 25. The rotating rod 25 and the spiral extrusion plate 26 are both located inside the polygonal box 22. The tubular filter barrel 24 inside the polygonal box 22 can perform solid-liquid separation on the mixed liquid discharged from the cylindrical barrel 3. The separated residue remains in the tubular filter barrel 24. The design of the rotating rod 25 and the spiral extrusion plate 26 on its surface is very ingenious. When the rotating rod 25 rotates, the spiral extrusion plate 26 can squeeze the residue, further squeezing out the residual liquid in the residue, improving the raw material utilization rate, reducing waste, and facilitating the centralized collection of residue and optimizing the slag discharge process.

[0027] Furthermore, the left end of the rotating rod 25 penetrates the inner wall of the polygonal box 22 and extends to the outside. The left end of the slag outlet 23 is fixedly connected to the first pulley 27. The surface of the bottom plate 1 is fixedly connected to the drive motor 28. The output end of the drive motor 28 is fixedly connected to the second pulley 29. The surface of the first pulley 27 and the surface of the second pulley 29 are fitted with the same drive belt 30, so that the spiral extrusion plate 26 can achieve the best extrusion effect on the residue, ensuring that the slag discharge work is efficient and stable.

[0028] Furthermore, a feed pipe 31 is fixedly connected to the surface of the polygonal box 22. The upper end of the feed pipe 31 penetrates the surface of the polygonal box 22 and extends into the interior. The feed pipe 31 can be used to add specific additives or cleaning agents into the polygonal box 22. During the treatment of residues, if further chemical treatment of the residues is required for easy cleaning, or when cleaning the tubular filter barrel 24, the corresponding substances can be added through the feed pipe 31, which can make the operation more convenient, expand the function of the device, and meet the slag discharge and cleaning needs under different conditions.

[0029] Furthermore, the other end of valve 15 is fixedly connected to a third pipe 17. The other end of the third pipe 17 passes through the surface of polygonal box 22 and extends into the interior. The third pipe 17 introduces the purified liquid output by centrifugal pump 13 into polygonal box 22, which can perform secondary purification or mixing on the liquid filtered by tubular filter 24. In some production processes, it may be necessary to mix and react the purified liquid with other substances again. This design allows the liquid to achieve more complex process flow inside the device, improves the versatility of the device, and meets various production requirements.

[0030] Furthermore, a feeding pipe 32 is fixedly connected to the upper end of the maintenance cover 4. The lower end of the feeding pipe 32 passes through the upper end of the maintenance cover 4 and extends into the interior of the cylindrical tank 3. The feeding pipe 32 can add raw materials or purification agents to the cylindrical tank 3 at any time during the operation of the device without opening the discharge cover 5. This avoids the mixing of impurities caused by frequent opening of the device, keeps the internal environment of the cylindrical tank 3 relatively stable, and allows operators to accurately control the amount of additives according to the purification progress and actual needs, thereby improving the controllability and accuracy of the purification process.

[0031] Working principle: First, collagen raw materials are placed into the cylindrical drum 3 through the feeding pipe 32. The discharge cover 5 is opened and the catalyst required for the collagen raw material reaction is added. Then, the servo motor 6 is started, which drives the first stirring blade 9 to rotate, so that the collagen raw material and the catalyst are mixed. Then, the second valve 19 is opened to allow all the collagen raw material with the catalyst to enter the stirring chamber 8. The fourth pipe 20 is closed, and the second stirring blade 10 continues to stir the collagen raw material in the stirring chamber 8 to ensure that it is fully mixed with the catalyst. At this time, the collagen raw material and the catalyst can be added to the cylindrical drum 3 in a measured amount. After the collagen raw material and the catalyst in the stirring chamber 8 are fully mixed, the centrifugal pump 13 and the drive motor 28 are turned on, so that the collagen raw material enters the polygonal box 22 through the first pipe 12 and the third pipe 17. The collagen raw material is filtered by the tubular filter barrel 24 and then connected to the container for storage through the discharge pipe 31. The residue in the tubular filter barrel 24 will be discharged from the slag outlet 23 by the action of the spiral extrusion plate 26.

[0032] The foregoing description enables those skilled in the art to implement or use this invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this invention. Therefore, this invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic slag discharge device for collagen raw material purification equipment, comprising a base plate (1), characterized in that: A base (2) is fixedly connected to the upper surface of the base plate (1). A cylindrical barrel (3) is fixedly connected to the upper end of the base (2). A maintenance cover (4) is fixedly connected to the upper end of the cylindrical barrel (3) by bolts. A discharge cover (5) is fixedly connected to the upper end of the maintenance cover (4) by bolts. A servo motor (6) is fixedly connected to the upper end of the maintenance cover (4). A transmission rod (7) is rotatably connected inside the cylindrical barrel (3). A mixing chamber (8) is fixedly connected to the bottom surface inside the cylindrical barrel (3). Two sets of parallel first stirring blades (9) are fixedly connected to the surface of the transmission rod (7). Multiple sets of parallel second stirring blades (10) are arranged in the mixing chamber (8) below the first stirring blades (9). The lower end of the transmission rod (7) penetrates the upper end of the mixing chamber (8) and extends into the interior. The inner walls of the multiple sets of second stirring blades (10) are fixedly connected to the surface of the transmission rod (7). The upper surface of the base plate (1) is fixedly connected to... There are multiple symmetrically arranged support rods (21), and the upper ends of the multiple support rods (21) are fixedly connected to the same polygonal box (22). The surface of the polygonal box (22) is fixedly connected to a slag outlet (23) that communicates with the interior of the polygonal box (22). The inner wall of the polygonal box (22) is fixedly connected to a tubular filter barrel (24). The inner wall of the polygonal box (22) is rotatably connected to a rotating rod (25). The surface of the rotating rod (25) is fixedly connected to a spiral extrusion plate (26). The left end of the rotating rod (25) penetrates the inner wall of the polygonal box (22) and extends to the outside. The left end of the slag outlet (23) is fixedly connected to a first pulley (27). The surface of the bottom plate (1) is fixedly connected to a drive motor (28). The output end of the drive motor (28) is fixedly connected to a second pulley (29). The surface of the first pulley (27) and the surface of the second pulley (29) are fitted with the same drive belt (30).

2. The automatic slag discharge device of the collagen raw material purification equipment according to claim 1, characterized in that: The mixing chamber (8) has a discharge port (11) on its inner bottom surface. A first pipe (12) is fixedly connected to the inner wall of the discharge port (11). A centrifugal pump (13) is fixedly connected to the upper surface of the bottom plate (1). The first pipe (12) is fixedly connected to the water inlet of the centrifugal pump (13). A second pipe (14) is fixedly connected to the water outlet of the centrifugal pump (13). A valve (15) is fixedly connected to the other end of the second pipe (14). A gauge (16) is connected to the surface of the second pipe (14).

3. The automatic slag discharge device of the collagen raw material purification equipment according to claim 1, characterized in that: An L-shaped pipe (18) communicating with the inside of the barrel (3) is fixedly connected to the surface of the barrel (3). A second valve (19) is fixedly connected to the other end of the L-shaped pipe (18). A fourth pipe (20) is fixedly connected to the other end of the second valve (19). The other end of the fourth pipe (20) penetrates the surface of the barrel (3) and extends into the interior of the mixing chamber (8).

4. The automatic slag discharge device of the collagen raw material purification equipment according to claim 1, characterized in that: The surface of the polygonal box (22) is fixedly connected to a feeding tube (31), the upper end of which penetrates the surface of the polygonal box (22) and extends into the interior.

5. The automatic slag discharge device of the collagen raw material purification equipment according to claim 2, characterized in that: The other end of the valve (15) is fixedly connected to a third pipe (17), the other end of which penetrates the surface of the polygonal box (22) and extends into the interior.

6. The automatic slag discharge device of the collagen raw material purification equipment according to claim 1, characterized in that: The upper end of the maintenance cover (4) is fixedly connected to a feeding pipe (32), and the lower end of the feeding pipe (32) passes through the upper end of the maintenance cover (4) and extends into the interior of the barrel (3).