Automatic material sorting device of double-shaft shredding machine

By introducing electromagnetic plates and automated sorting structures into the twin-shaft shredder, the problem of automatic separation of metal and plastic in the mixture was solved, achieving efficient automatic sorting and reducing manual operation.

CN224221432UActive Publication Date: 2026-05-12NINGBO NORDLAI MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO NORDLAI MACHINERY CO LTD
Filing Date
2025-04-30
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing dual-shaft shredders have difficulty separating metals and plastics in a timely manner when processing mixed materials, resulting in low efficiency and easy omissions in manual sorting.

Method used

By adding a sorting structure to the dual-shaft shredder, metal materials are adsorbed by an electromagnetic plate and automatically separated by a screw-connected extrusion plate and spring mechanism. Combined with the design of a telescopic rod and a collection box, the automatic classification and collection of metal materials can be achieved.

Benefits of technology

It enables automatic separation of metal and plastic, reduces manual operation, improves sorting efficiency, and reduces the labor intensity of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of double-shaft shredding machines, in particular to an automatic material sorting device of a double-shaft shredding machine, which comprises a main body mechanism, the main body mechanism comprises a guide plate, an inner plate is arranged on the inner wall of the guide plate, the inner wall of the guide plate is rotatably connected with one end of the inner plate, a movable arm is arranged on the inner wall of one end of the side face of the inner plate, and the movable arm is rotatably connected with the guide plate. According to the automatic material sorting device of the double-shaft shredding machine, a shredding roller in a shredding cavity starts to shred objects under the driving of a first motor, the objects can fall on a guide plate under the action of gravity after being decomposed, therefore, an inner plate is designed in the guide plate, an electromagnetic plate is installed on the inner wall of the inner plate, and the inner plate is arranged on the guide plate; the metal object can be adsorbed in the sliding process of the object under the action of the electromagnetic plate, and effective separation can be achieved under the action of the device as long as metal components capable of being adsorbed by electromagnetism are contained in the combination of plastic and metal or complex materials formed by mixing other various materials no matter the combination of plastic and metal or the complex materials.
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Description

Technical Field

[0001] This utility model relates to the field of dual-shaft shredder technology, specifically to an automatic material sorting device for a dual-shaft shredder. Background Technology

[0002] A twin-shaft shredder is a material handling device commonly used in industrial production. It mainly consists of two parallel rotating shafts and multiple sets of blades mounted on the shafts. Driven by a motor, the two shafts rotate relative to each other in a specific direction and at a specific speed.

[0003] In existing technologies, dual-shaft shredders shred materials with various properties during use. When shredding plastic objects, there may be some metal on the plastic parts. Under the strong crushing capacity, the plastic parts can be effectively decomposed, and the metal will naturally separate from the plastic parts.

[0004] However, if the metal and plastic parts are not sorted in time after separation, they may mix together again when discharged. In this case, it is necessary to sort the different objects manually. However, manual sorting is not only slow, but also prone to omissions due to fatigue and other factors. Therefore, we propose an automatic material sorting device for a dual-shaft shredder. Utility Model Content

[0005] One of the technical problems to be solved by this application is: by adding a sorting structure to the dual-shaft shredder body, it is possible to sort out metal materials in a timely manner when processing mixtures of various materials.

[0006] To address the aforementioned technical problems, this application provides an automatic material sorting device for a dual-shaft shredder, comprising: a main body mechanism, a collecting mechanism disposed on the bottom side of the main body mechanism, the main body mechanism including a guide plate, an inner plate disposed on the inner wall of the guide plate, one end of the inner plate being rotatably connected to the inner wall of the guide plate, a movable arm disposed on the inner wall of one side of the inner plate, the bottom end of the movable arm being rotatably connected to the inner wall of the inner plate, an electromagnetic plate disposed on the inner wall of the inner plate, the outer side of the electromagnetic plate being fixedly connected to the inner wall of the inner plate, a center plate disposed at the top of the movable arm, the top of the movable arm being rotatably connected to the inner side of one end of the center plate, and a pressing plate disposed on the top side of the center plate, the bottom side of the pressing plate being slidably contacted by the top side of the center plate.

[0007] In some embodiments, the collection mechanism includes a base, a telescopic rod is provided on the top side of the base, the top side of the base is fixedly connected to the bottom end of the telescopic rod, a bracket is provided at the top end of the telescopic rod, the top end of the telescopic rod is fixedly connected to the bottom side of the bracket, the inner wall of the bracket is slidably connected to one bottom end of the collection box, and a shredding chamber is provided at the top end of the base, the top end of the base is fixedly connected to the bottom side of the shredding chamber.

[0008] In some embodiments, a lead screw is provided on the inner wall of one side end of the extrusion plate, and the inner wall of one side end of the extrusion plate is rotatably connected to the outer side of the lead screw, and one end of the lead screw is rotatably connected to the inner end of the guide plate.

[0009] In some embodiments, a limiting plate is provided on the inner side of the guide plate, and one end of the limiting plate is fixedly connected to the inner side of the guide plate. One side of the limiting plate is slidably connected to the inner wall of one side of the extrusion plate.

[0010] In some embodiments, a connecting rod is provided on the top side of the center plate, the top side of the center plate is fixedly connected to the bottom end of the connecting rod, a spring is provided at the bottom end of the connecting rod, and the bottom end of the connecting rod is fixedly connected to the bottom end of the spring.

[0011] In some embodiments, a horizontal plate is provided at the top of the spring, the top of the spring is fixedly connected to the bottom side of the horizontal plate, the top of the horizontal plate is fixedly connected to the inner side of the guide plate, and the inner wall of the horizontal plate is through-connected to the outer side of the connecting rod.

[0012] In some embodiments, a second motor is provided at one end of the lead screw, and one end of the lead screw is fixedly connected to the output end of the second motor. One end of the second motor is fixedly connected to one side of the shredding chamber.

[0013] In some embodiments, a shredding roller is provided inside the shredding chamber, and the interior of the shredding chamber is rotatably connected to one end of the shredding roller. A motor is provided at the other end of the shredding roller, and the other end of the shredding roller is fixedly connected to the output end of the motor.

[0014] This utility model has at least the following beneficial effects:

[0015] 1. The motor drives the shredding roller inside the shredding chamber to start shredding the object. After being broken down, the object falls onto the guide plate under the action of gravity. Therefore, an inner plate is designed in the guide plate, and an electromagnetic plate is installed on the inner wall of the inner plate. The electromagnetic plate can attract metal objects during the sliding process. Whether it is a combination of plastic and metal or a complex material mixed with other materials, as long as it contains metal components that can be attracted by electromagnetic force, it can be effectively separated under the action of this device.

[0016] 2. By starting the second motor, the lead screw rotates. Since the extrusion plate is threadedly connected to the lead screw, the extrusion plate will retract from its original position due to the rotation, gradually returning to its original position. Then, due to the retraction of the extrusion plate, the connecting rod installed on the middle plate is fixedly connected to the bottom side of the horizontal plate by the spring on the connecting rod. Thus, when the external force disappears, the spring elastically retracts, raising the height of the middle plate. During this process, the movable arm begins to change angle, and the naturally closed plate no longer engages with the guide plate, ultimately making the inner plate vertical. When the electromagnetic plate is closed, the object will fall naturally under gravity. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side sectional view of the main structure components of this utility model;

[0019] Figure 3 This is a bottom view of the main structural components of this utility model;

[0020] Figure 4 This is an enlarged structural diagram of the main body components of this utility model;

[0021] Figure 5 This is a side view of the collection mechanism component of this utility model;

[0022] In the diagram: 1. Main body; 11. Shredding chamber; 12. Shredding roller; 13. Motor 1; 14. Guide plate; 15. Inner plate; 16. Electromagnetic plate; 17. Movable arm; 18. Center plate; 19. Extrusion plate; 110. Lead screw; 111. Limiting plate; 112. Connecting rod; 113. Spring; 114. Horizontal plate; 115. Motor 2;

[0023] 2. Collection mechanism; 21. Base; 22. Telescopic rod; 23. Bracket; 24. Collection box. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: Please refer to Figures 1-5This utility model provides a technical solution: an automatic material sorting device for a dual-shaft shredder, comprising: a main body 1, a collecting mechanism 2 disposed on the bottom side of the main body 1, the main body 1 including a guide plate 14, an inner plate 15 disposed on the inner wall of the guide plate 14, the inner wall of the guide plate 14 being rotatably connected to one end of the inner plate 15, a movable arm 17 disposed on the inner wall of one side end of the inner plate 15, the inner wall of one side end of the inner plate 15 being rotatably connected to the bottom end of the movable arm 17, and an electromagnetic plate 16 disposed on the inner wall of the inner plate 15, the inner wall of the inner plate 15 being connected to the electromagnetic plate 16. The outer side is fixedly connected, and a middle plate 18 is provided at the top of the movable arm 17. The top of the movable arm 17 is rotatably connected to the inner side of one end of the middle plate 18. A pressing plate 19 is provided on the top side of the middle plate 18. The top side of the middle plate 18 is slidably in contact with the bottom side of the pressing plate 19. A lead screw 110 is provided on the inner wall of one side end of the pressing plate 19. The inner wall of one side end of the pressing plate 19 is rotatably connected to the outer side of the lead screw 110. One end of the lead screw 110 is rotatably connected to the inner end of the guide plate 14. A limit plate 111 is provided on the inner side of the guide plate 14. The inner side of plate 14 is fixedly connected to one end of the limiting plate 111. One side of the limiting plate 111 is slidably connected to the inner wall of one side of the extrusion plate 19. A connecting rod 112 is provided on the top side of the middle plate 18. The top side of the middle plate 18 is fixedly connected to the bottom end of the connecting rod 112. A spring 113 is provided at the bottom end of the connecting rod 112. The bottom end of the connecting rod 112 is fixedly connected to the bottom end of the spring 113. A horizontal plate 114 is provided at the top end of the spring 113. The top end of the spring 113 is fixedly connected to the bottom side of the horizontal plate 114. The top end of the horizontal plate 114 is connected to the guide plate. The inner side of 14 is fixedly connected, the inner wall of the horizontal plate 114 is connected through the outer side of the connecting rod 112, one end of the lead screw 110 is provided with a motor 115, one end of the lead screw 110 is fixedly connected to the output end of the motor 115, one end of the motor 115 is fixedly connected to one side of the shredding chamber 11, the inside of the shredding chamber 11 is provided with a shredding roller 12, the inside of the shredding chamber 11 is rotatably connected to one end of the shredding roller 12, the other end of the shredding roller 12 is provided with a motor 13, and the other end of the shredding roller 12 is fixedly connected to the output end of the motor 13.

[0026] When using the automatic material sorting device of this type of twin-shaft shredder, because the shredder can shred objects with different properties, such as plastic objects which may contain metal substances, the object is placed into the shredding chamber 11. A motor 13 is installed on one side of the shredding chamber 11, and the shredding rollers 12 inside the shredding chamber 11 begin to shred the object. Furthermore, a guide plate 14 is designed inside the shredding chamber 11, located below the two shredding rollers 12. Naturally, after being broken down, the object falls onto the guide plate 14 under the influence of gravity. The guide plate 14 is triangular in shape. In order to separate metal objects from plastic objects during the contact between the material and the guide plate 14, an inner plate 15 is designed in the guide plate 14. An electromagnetic plate 16 is installed on the inner wall of the inner plate 15. The electromagnetic plate 16 can attract metal objects during the sliding process. Whether it is a combination of plastic and metal or a complex material with a mixture of other materials, as long as it contains metal components that can be attracted by electromagnetic force, it can be effectively separated under the action of this device. This feature enables the equipment to complete the sorting work stably and efficiently when facing materials of different sources and different compositions.

[0027] A movable arm 17 is connected to one side of the inner plate 15, and the other end of the movable arm 17 is movably connected to the center plate 18. Therefore, when the center plate 18 is adjusted, the angle of the movable arm 17 changes accordingly. Thus, when the inner plate 15 and guide plate 14 are in a closed state, the extrusion plate 19 is located on the center plate 18. At this time, by starting the motor 115, the lead screw 110 rotates. Since the extrusion plate 19 is threadedly connected to the lead screw 110, the extrusion plate 19 will retract from its original position due to the rotation. It gradually returns to its original position. Then, due to the retraction of the extrusion plate 19, the middle plate 18 is equipped with a connecting rod 112. The spring 113 on the connecting rod 112 is fixedly connected to the bottom side of the horizontal plate 114. Thus, when the external force disappears, the spring 113 elastically retracts, and the height of the middle plate 18 is raised. During this process, the movable arm 17 begins to change angle, and the naturally closed plate no longer fits with the guide plate 14, finally making the inner plate 15 vertical. Then, the metal material on the electromagnetic plate 16 can be processed.

[0028] Since the connecting rod 112 slides within the horizontal plate 114, the horizontal plate 114 ensures that the height of the middle plate 18 remains stable during the lifting process, preventing excessive fluctuations that could cause path deviation. Furthermore, during the movement of the extrusion plate 19, a limiting plate 111 is designed in the inner wall of one side. The limiting plate 111 ensures that the extrusion plate 19 moves smoothly during its slide, preventing the extrusion plate 19 from rotating due to the rotation of the lead screw 110.

[0029] Example 2: Please refer to Figures 1-5 The collection mechanism 2 includes a base 21, a telescopic rod 22 is provided on the top side of the base 21, the top side of the base 21 is fixedly connected to the bottom end of the telescopic rod 22, a bracket 23 is provided on the top end of the telescopic rod 22, the top end of the telescopic rod 22 is fixedly connected to the bottom side of the bracket 23, the inner wall of the bracket 23 is slidably connected to one bottom end of the collection box 24, and a shredding chamber 11 is provided on the top end of the base 21, the top end of the base 21 is fixedly connected to the bottom side of the shredding chamber 11.

[0030] When the inner plate 15 is in a vertical position, a base support 21 is designed on the bottom side of the shredding chamber 11. By extending the telescopic rod 22 on the base support 21, the bracket 23 is moved upwards from its original position. Then, the collection box 24 is installed on the bracket 23. The two move synchronously until they reach below the guide plate 14. At this time, the inner plate 15 will be located in the collection box 24. Subsequently, the adsorption capacity of the electromagnetic plate 16 is turned off, and the metal object will fall into the collection box 24. Finally, the collection box 24 is restored to its original height. Since the collection box 24 and the bracket 23 are slidably connected, the metal object inside can be processed by pulling the collection box 24 on the bracket 23. In this way, the operator only needs to put the material into the shredding chamber 11 at the beginning and pull the collection box 24 to process the metal object at the end. The collection process in between is fully automated. This greatly reduces the high-intensity actions such as frequent bending and carrying by manual labor, and significantly reduces the labor intensity of the operators.

[0031] Please see Figures 1-5The object is placed into the shredding chamber 11. A motor 13 is installed on one side of the shredding chamber 11. Driven by the motor 13, the shredding rollers 12 inside the shredding chamber 11 begin to shred the object. A guide plate 14 is designed inside the shredding chamber 11, located below the two shredding rollers 12. After being broken down, the object falls onto the guide plate 14 under the influence of gravity. The guide plate 14 is triangular. To separate metal and plastic objects during contact with the guide plate 14, an inner plate 15 is designed within the guide plate 14. An electromagnetic plate 16 is installed on the inner wall of the inner plate 15. The electromagnetic plate 16 attracts metal objects as they slide down. A movable arm 17 is connected to one side of the inner plate 15, and the other end of the movable arm 17 is movably connected to a center plate 18. This allows the center plate 18 to adjust its position. The angle of the movable arm 17 will also change accordingly. Therefore, when the inner plate 15 and the guide plate 14 are in the closed state, the extrusion plate 19 is located in the middle plate 18. At this time, by starting the motor 115, the lead screw 110 is rotated. Since the extrusion plate 19 is threadedly connected to the lead screw 110, the extrusion plate 19 will retract from its original position due to the rotation, gradually returning to its original position. Then, due to the retraction of the extrusion plate 19, the middle plate 18 is equipped with a connecting rod 112. The spring 113 on the connecting rod 112 is fixedly connected to the bottom side of the horizontal plate 114. Thus, when the external force disappears, the spring 113 elastically retracts and raises the height of the middle plate 18. During this process, the movable arm 17 begins to change angle, and the naturally closed plate no longer fits with the guide plate 14, finally making the inner plate 15 vertical so that the metal object on the electromagnetic plate 16 can be processed later.

[0032] Extend the telescopic rod 22 on the base 21 to a higher position, causing the bracket 23 to move upwards. Then, the collection box 24 is installed on the bracket 23. The two move synchronously until they reach below the guide plate 14. At this point, the inner plate 15 will be located in the collection box 24. Then, turn off the adsorption capacity of the electromagnetic plate 16, so that the metal object will fall into the collection box 24. Finally, return the collection box 24 to its original height. Since the collection box 24 and the bracket 23 are slidably connected, the metal object inside can be processed by pulling the collection box 24 on the bracket 23.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. An automatic material sorting device for a dual-shaft shredder, comprising, characterized in that: The main body (1) has a collecting mechanism (2) on its bottom side. The main body (1) includes a guide plate (14), and an inner plate (15) is provided on the inner wall of the guide plate (14). The inner wall of the guide plate (14) is rotatably connected to one end of the inner plate (15). A movable arm (17) is provided on the inner wall of one side of the inner plate (15), and the inner wall of one side of the inner plate (15) is rotatably connected to the bottom end of the movable arm (17). The inner wall of the inner plate (15) is provided with an electromagnetic plate (16), and the inner wall of the inner plate (15) is fixedly connected to the outer side of the electromagnetic plate (16). The top end of the movable arm (17) is provided with a middle plate (18), and the top end of the movable arm (17) is rotatably connected to the inner side of one end of the middle plate (18). The top side of the middle plate (18) is provided with a pressing plate (19), and the top side of the middle plate (18) is slidably in contact with the bottom side of the pressing plate (19).

2. The automatic material sorting device for the dual-shaft shredder according to claim 1, characterized in that: The collection mechanism (2) includes a base (21), a telescopic rod (22) is provided on the top side of the base (21), the top side of the base (21) is fixedly connected to the bottom end of the telescopic rod (22), a bracket (23) is provided on the top end of the telescopic rod (22), the top end of the telescopic rod (22) is fixedly connected to the bottom side of the bracket (23), the inner wall of the bracket (23) is slidably connected to the bottom end of the collection box (24), a shredding chamber (11) is provided on the top end of the base (21), and the top end of the base (21) is fixedly connected to the bottom side of the shredding chamber (11).

3. The automatic material sorting device for the dual-shaft shredder according to claim 1, characterized in that: A lead screw (110) is provided on the inner wall of one side of the extrusion plate (19). The inner wall of one side of the extrusion plate (19) is rotatably connected to the outer side of the lead screw (110). One end of the lead screw (110) is rotatably connected to the inner end of the guide plate (14).

4. The automatic material sorting device for the dual-shaft shredder according to claim 3, characterized in that: A limiting plate (111) is provided on the inner side of the guide plate (14). The inner side of the guide plate (14) is fixedly connected to one end of the limiting plate (111). One side of the limiting plate (111) is slidably connected to the inner wall of one side of the extrusion plate (19).

5. The automatic material sorting device for the dual-shaft shredder according to claim 1, characterized in that: A connecting rod (112) is provided on the top side of the middle plate (18), and the top side of the middle plate (18) is fixedly connected to the bottom end of the connecting rod (112). A spring (113) is provided at the bottom end of the connecting rod (112), and the bottom end of the connecting rod (112) is fixedly connected to the bottom end of the spring (113).

6. The automatic material sorting device for the dual-shaft shredder according to claim 5, characterized in that: The top of the spring (113) is provided with a horizontal plate (114), the top of the spring (113) is fixedly connected to the bottom side of the horizontal plate (114), the top of the horizontal plate (114) is fixedly connected to the inner side of the guide plate (14), and the inner wall of the horizontal plate (114) is connected through the outer side of the connecting rod (112).

7. The automatic material sorting device for the dual-shaft shredder according to claim 3, characterized in that: One end of the lead screw (110) is equipped with a second motor (115), one end of the lead screw (110) is fixedly connected to the output end of the second motor (115), and one end of the second motor (115) is fixedly connected to one side of the shredding chamber (11).

8. The automatic material sorting device for the dual-shaft shredder according to claim 7, characterized in that: The shredding chamber (11) is equipped with a shredding roller (12). The interior of the shredding chamber (11) is rotatably connected to one end of the shredding roller (12). The other end of the shredding roller (12) is equipped with a motor (13). The other end of the shredding roller (12) is fixedly connected to the output end of the motor (13).