Oil-gas separator lower end cover reinforcing mold convenient to disassemble

Abstract

The utility model relates to the technical field of five stamping dies, and discloses an oil-gas separator lower end cover reinforcing die convenient to disassemble, which comprises an upper die holder and a lower die holder, two groups of upper base plates are fixedly mounted at the bottom of the upper die holder, an upper clamping plate is fixedly connected to the bottom of each upper base plate, and a stop plate is fixedly connected to the bottom of each upper clamping plate. The top of the lower die base is fixedly connected with a lower base plate, the bottom of the lower die base is fixedly connected with a plurality of sets of lower foot pads, and the bottoms of the lower foot pads are fixedly connected with a lower supporting plate. According to the oil-gas separator lower end cover reinforcing die convenient to disassemble, through the arrangement of the upper die base, the upper base plate, the upper clamping plate, the stop plate and the stripper plate, the product technology is reduced from five procedures to three procedures, the number of operators and the number of devices are reduced, the production cost is greatly reduced, the product yield is improved, automatic coil stock feeding replaces manual plate shearing, the material width precision is guaranteed, and the production efficiency is improved. Meanwhile, waste materials are automatically cut off and recycled.

Description

Technical Field

[0001] This utility model relates to the field of stamping die technology, and in particular to a reinforced die for the lower end cover of an oil-gas separator that is easy to disassemble. Background Technology

[0002] Molds are various molds and tools used in industrial production to obtain desired products through methods such as injection molding, blow molding, extrusion, die casting, forging, smelting, and stamping. These tools are composed of various parts, and different molds are composed of different parts. They mainly achieve the processing of the shape of the object by changing the physical state of the material being molded. The oil-gas separator lower end cover reinforcement mold is usually used in the production process of oil-gas separators to ensure the structural stability of the lower end cover and avoid deformation or breakage during use.

[0003] In actual use, the existing oil-gas separator lower end cover reinforcement mold is completed by multiple single-process stretching, which easily leads to serious wrinkling of the surface and low yield. Each batch of products requires multiple people to work together, which is labor-intensive, time-consuming and labor-intensive, resulting in high production costs. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] The technical problem solved by the utility model is to provide a highly practical, easy-to-disassemble oil-gas separator lower end cover reinforcement mold that can be easily disassembled through simple operation and simple structure. This solves the problem mentioned in the background art that each batch of products requires multiple people to work together, which is labor-intensive, time-consuming and labor-intensive.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a removable oil-gas separator lower end cover reinforcement mold, comprising an upper mold base and a lower mold base, wherein two sets of upper pads are fixedly installed at the bottom of the upper mold base, an upper clamping plate is fixedly connected to the bottom of the upper pads, a stop plate is fixedly connected to the bottom of the upper clamping plate, a lower pad is fixedly connected to the top of the lower mold base, and several sets of lower pad feet are fixedly connected to the bottom of the lower mold base, and a lower support plate is fixedly connected to the bottom of the lower pad feet.

[0008] As a further embodiment of this utility model, forklift blocks are fixedly connected to the bottom of both sides of the lower mold base, a discharge rack is fixedly connected to the bottom of one side of the lower mold base, and several sets of stripping plates are fixedly connected to the bottom of the upper mold base. The discharge rack serves to discharge finished products.

[0009] As a further embodiment of this utility model, four sets of fixing columns are sleeved inside the upper mold base, and support springs are sleeved on the surface of the fixing columns. The setting of the support springs plays a protective role in avoiding excessive instantaneous downward pressure.

[0010] As a further embodiment of this utility model, a tapping machine is provided at the bottom of the upper die base, and four sets of limiting posts are fixedly connected to the top of the lower die base. The setting of the limiting posts facilitates positioning when pressing down.

[0011] As a further embodiment of this utility model, the top surface of the upper mold base is provided with several sets of connecting grooves, one of which has two sets of connecting plates fixedly connected to one side of the forklift block, and a feeding rack fixedly connected to one side of the connecting plate. The feeding rack facilitates the input of coiled material.

[0012] As a further embodiment of this utility model, a support frame is fixedly connected to the top of one side of the lower mold base, and a discharge plate is fixedly installed on the inner side of the support frame. The discharge plate serves to discharge shearing waste.

[0013] As a further embodiment of this utility model, the top of the lower mold base is provided with a limiting sleeve that is compatible with the fixed column, and several sets of positioning grooves are provided on both sides of the upper mold base and the lower support plate. The positioning grooves facilitate the positioning and installation by personnel during installation.

[0014] (III) Beneficial Effects

[0015] This utility model provides a reinforced mold for the lower end cover of an oil-gas separator that is easy to disassemble, and has the following beneficial effects:

[0016] 1. The easily detachable oil-gas separator lower end cover reinforces the mold. Through the setting of upper mold base, upper pad plate, upper clamping plate, stop plate and stripping plate, when the mold is working, the coiled material moves at a fixed distance through the guide component, and completes the blanking / stretching, shaping, and edge cutting + flanging processes in sequence. The upper mold base drives the upper pad plate, upper clamping plate, stop plate and stripping plate to complete a working cycle until the product is completed. The mold adopts a fully automatic stamping process. When the operator presses the automatic button, the coiled material goes through each process to finally form the product. The product process is reduced from five steps to three steps, reducing the number of operators and equipment, greatly reducing production costs, improving product yield, and automatic feeding of coiled material to replace manual cutting, ensuring material width accuracy, improving product utilization, and automatically cutting and recycling waste material. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the tensile side structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the stretched top view structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the side profile structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the top view structure of the present utility model.

[0021] Figure 5 This is a schematic diagram of the side profile of the cut edge of this utility model;

[0022] Figure 6 This is a top view structural diagram of the cut edge of this utility model.

[0023] In the diagram: 1. Upper mold base; 2. Lower mold base; 3. Upper pad; 4. Upper clamping plate; 5. Stop plate; 6. Lower pad; 7. Lower foot; 8. Lower support plate; 9. Forklift block; 10. Discharge rack; 11. Fixed column; 12. Support spring; 13. Tapping machine; 14. Limiting column; 15. Connecting piece; 16. Feed rack; 17. Support frame; 18. Discharge plate; 19. Stripping plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] Please see Figures 1 to 6 This utility model provides a technical solution: a removable oil-gas separator lower end cover reinforcement mold, including an upper mold base 1 and a lower mold base 2. By setting up the upper mold base 1, upper pad 3, upper clamping plate 4, stop plate 5 and stripping plate 19, the product process is reduced from five steps to three steps, reducing the number of operators and equipment, significantly reducing production costs, improving product yield, and automatically feeding the coiled material to replace manual shearing, ensuring material width accuracy and improving product utilization. At the same time, waste material is automatically cut off and recycled. Two sets of upper pads 3 are fixedly installed at the bottom of the upper mold base 1, and upper clamping plates 4 are fixedly connected to the bottom of the upper pads 3. Stop plates 5 are fixedly connected to the bottom of the upper clamping plates 4. Lower pads 6 are fixedly connected to the top of the lower mold base 2, and several sets of lower feet 7 are fixedly connected to the bottom of the lower mold base 2. Lower support plates 8 are fixedly connected to the bottom of the lower feet 7.

[0026] Forklift blocks 9 are fixedly connected to the bottom of both sides of the lower mold base 2, and discharge rack 10 is fixedly connected to the bottom of one side of the lower mold base 2. Several sets of stripping plates 19 are fixedly connected to the bottom of the upper mold base 1. The discharge rack 10 is used to discharge finished products.

[0027] The upper mold base 1 has four sets of fixing posts 11 inside, and the surface of the fixing posts 11 is fitted with support springs 12. The support springs 12 are designed to protect against excessive instantaneous downward pressure.

[0028] The bottom of the upper die holder 1 is equipped with a tapping machine 13, and the top of the lower die holder 2 is fixedly connected with four sets of limiting posts 14. The setting of the limiting posts 14 facilitates positioning when pressing down.

[0029] The top surface of the upper mold base 1 is provided with several sets of connecting slots. One set of forklift blocks 9 is fixedly connected to two sets of connecting plates 15 on one side. The feeding rack 16 is fixedly connected to one side of the connecting plate 15. The feeding rack 16 facilitates the input of the coil material.

[0030] A support frame 17 is fixedly connected to the top of one side of the lower mold base 2. A discharge plate 18 is fixedly installed on the inner side of the support frame 17. The discharge plate 18 serves to discharge shearing waste.

[0031] The top of the lower mold base 2 is provided with a limiting sleeve that is compatible with the fixed column 11. Several sets of positioning grooves are provided on both sides of the upper mold base 1 and the lower support plate 8. The positioning grooves facilitate the positioning and installation of personnel during installation.

[0032] In this invention, the working steps of the device are as follows:

[0033] First step: When the mold is working, the rolled material moves at a fixed distance through the guide component, and completes the blanking / stretching, shaping, and edge cutting + flanging processes in sequence. The upper mold base 1 drives the upper pad 3, upper clamping plate 4, stop plate 5, and stripper plate 19 to complete one working cycle until the product is completed.

[0034] The second step: The mold adopts a fully automated stamping process. The operator presses the automatic button, and the rolled material goes through various processes to finally form the product, reducing the product process from five steps to three steps, thus reducing the number of operators and equipment. It should be noted that the equipment structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system, and control system of the device is not fully described. However, those skilled in the art, understanding the principle of the above utility model, can clearly understand the specifics of its power mechanism, power supply system, and control system. The control method in the application document is automatic control through a controller, and the control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0035] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A removable oil-gas separator lower end cover reinforcement mold, comprising an upper mold base (1) and a lower mold base (2), characterized in that: Two sets of upper pads (3) are fixedly installed at the bottom of the upper mold base (1). An upper clamping plate (4) is fixedly connected to the bottom of the upper pad (3). A stop plate (5) is fixedly connected to the bottom of the upper clamping plate (4). A lower pad (6) is fixedly connected to the top of the lower mold base (2). Several sets of lower pads (7) are fixedly connected to the bottom of the lower mold base (2). A lower support plate (8) is fixedly connected to the bottom of the lower pads (7).

2. The oil-gas separator lower end cover reinforcement mold that is easy to disassemble according to claim 1, characterized in that: Forklift blocks (9) are fixedly connected to the bottom of both sides of the lower mold base (2), and discharge racks (10) are fixedly connected to the bottom of one side of the lower mold base (2). Several sets of stripping plates (19) are fixedly connected to the bottom of the upper mold base (1).

3. The easily disassembled oil-gas separator lower end cover reinforcement mold according to claim 1, characterized in that: The upper mold base (1) is fitted with four sets of fixing columns (11), and the surface of the fixing columns (11) is fitted with supporting springs (12).

4. The easily disassembled oil-gas separator lower end cover reinforcement mold according to claim 1, characterized in that: The bottom of the upper die base (1) is provided with a tapping machine (13), and the top of the lower die base (2) is fixedly connected with four sets of limiting posts (14).

5. A removable oil-gas separator lower end cover reinforcement mold according to claim 2, characterized in that: The top surface of the upper mold base (1) is provided with several sets of connecting grooves, one of which is a forklift block (9) with two sets of connecting plates (15) fixedly connected to one side, and a feeding rack (16) fixedly connected to one side of the connecting plate (15).

6. The easily disassembled oil-gas separator lower end cover reinforcement mold according to claim 1, characterized in that: A support frame (17) is fixedly connected to the top of one side of the lower mold base (2), and a discharge plate (18) is fixedly installed on the inner side of the support frame (17).

7. The easily disassembled oil-gas separator lower end cover reinforcement mold according to claim 1, characterized in that: The top of the lower mold base (2) is provided with a limiting sleeve that is compatible with the fixed column (11), and several sets of positioning grooves are provided on both sides of the upper mold base (1) and the lower support plate (8).

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