Automatic marking device for casting aluminum alloy intelligent production line

Abstract

The utility model relates to the technical field of cast aluminum alloy production, and provides an automatic marking device for a cast aluminum alloy intelligent production line, which comprises a water tank, a rack is fixedly connected in the water tank, the top of the rack is provided with a conveying belt, the side surface of the rack is provided with a driving motor, and the driving motor is connected with the rack. An aluminum ingot mold is fixedly connected to the top of the conveying belt, an automatic marking mechanism is arranged in the rack and comprises a bearing seat, the bearing seat is fixedly connected to the side face of the rack, and a rotating shaft is rotationally connected to the side face of the bearing seat. In the utility model, the typewriting head adopts a motion form similar to a swing arm, and the reciprocating swing typewriting is realized through the matching of the balancing weight and the roller on the conveying line. According to the design, the motion energy of the production line is ingeniously utilized, an additional power device is not needed, energy consumption and equipment cost are reduced, and meanwhile a control system is simplified.

Description

Technical Field

[0001] The embodiments of this utility model relate to the field of aluminum alloy casting technology, specifically to an automatic marking device for an intelligent production line for aluminum alloy casting. Background Technology

[0002] Aluminum ingot production is a crucial link in the aluminum processing industry. With industrial development, the demand for aluminum ingots is constantly increasing, placing higher demands on the efficiency and quality of aluminum ingot production. While traditional aluminum ingot production lines have made some progress in casting equipment and cooling processes, the subsequent marking and labeling stage has long suffered from an efficiency bottleneck.

[0003] In some large-scale aluminum ingot production enterprises, the traditional manual typing labeling method is difficult to keep up with the pace of rapid production and is prone to quality problems such as unclear and non-standard labels, which affect the subsequent sales and use of aluminum ingots. Utility Model Content

[0004] To overcome the above-mentioned defects, embodiments of this utility model provide an automatic marking device for an intelligent production line for casting aluminum alloys, which solves the problem of inaccurate marking of aluminum ingots in related technologies.

[0005] According to one aspect, at least one embodiment of the present invention provides an automatic marking device for an intelligent production line for casting aluminum alloys, including a water tank, a frame fixedly connected inside the water tank, a conveyor belt provided on the top of the frame, a drive motor provided on the side of the frame, an aluminum ingot mold fixedly connected to the top of the conveyor belt, and an automatic marking mechanism provided inside the frame.

[0006] The automatic marking mechanism includes a bearing housing, which is fixedly connected to the side of the frame. A rotating shaft is rotatably connected to the side of the bearing housing. A rotating rod is fixedly connected to the circumferential surface of the rotating shaft. A stud passes through the side of the rotating rod. A typing rod is threadedly connected to the circumferential surface of the stud. A typing head is fixedly connected to the end of the typing rod away from the stud. A counterweight is fixedly connected to the circumferential surface of the rotating shaft. Rollers are fixedly connected to the side of the conveyor belt.

[0007] For example, in at least one embodiment of the present invention, an automatic marking device for an intelligent production line for casting aluminum alloys is provided, which further includes: a connecting rod fixedly connected to the circumferential surface of the rotating shaft, a connecting rod rotatably connected to the end of the connecting rod away from the circumferential surface of the rotating shaft, and a wiping cloth fixedly connected to the end of the connecting rod away from the connecting rod, the purpose of which is to clean the passing rollers.

[0008] The top of the frame is fixedly connected to a guardrail, and the conveyor belt is configured as a combination of horizontal and inclined sections. The purpose of the inclined section is to unload aluminum ingots at its end, and the mold of the horizontal section is equipped with water cooling.

[0009] The bearing housing, typewriter head, and wiping cloth strip are set to four in total, arranged in pairs and symmetrically along the vertical central axis of the pool. The purpose is to improve work efficiency and process multiple aluminum ingots.

[0010] The side of the counterweight is located on the displacement trajectory of the roller, and the bottom of the wiping cloth is in contact with the circumferential surface of the roller. The purpose is to ensure that the movement of the roller can push the counterweight and that the wiping cloth can clean the roller.

[0011] According to another aspect, at least one embodiment of the present invention also provides an automatic marking device for an intelligent production line for casting aluminum alloys, including an aluminum ingot unloading mechanism. The aluminum ingot unloading mechanism includes a motor, which is fixedly connected inside the frame. A control shaft is fixedly connected to the output end of the motor, and an aluminum-cutting plate is fixedly connected to the circumferential surface of the control shaft. A conveyor table is fixedly connected inside the frame, and a conveyor belt is provided inside the conveyor table. An inclined plate is fixedly connected inside the frame to prevent the aluminum ingot from failing to fall during unloading.

[0012] For example, in at least one embodiment of the present invention, an automatic marking device for an intelligent production line for casting aluminum alloys is provided, which further includes: a support shaft rotatably connected inside the frame, a striking rod fixedly connected to the circumferential surface of the support shaft, a cylinder fixedly connected to the side of the frame, and the telescopic end of the cylinder fixedly connected to the side of the striking rod, the purpose of which is to strike the processed aluminum ingots for unloading.

[0013] The frame has a groove inside, and a push block is slidably connected inside the groove. A force rod is fixedly connected to the side of the push block. The purpose is to push the unloaded aluminum ingot to ensure that it can enter the top of the conveyor belt.

[0014] A reset spring is fixedly connected to the side of the inclined plate. The end of the reset spring away from the side of the inclined plate is fixedly connected to the side of the push block. The purpose of this is to ensure that the push block can automatically reset and reduce manual intervention.

[0015] The number of aluminum excavation plates is set to three, and they are arranged in a circumferential array along the control axis. One end of the force-bearing rod is located on the displacement trajectory of the aluminum excavation plate. The purpose is to ensure that the rotation of the aluminum excavation plate can push the force-bearing rod.

[0016] The beneficial effects of the embodiments of this utility model are as follows:

[0017] 1. In this utility model, the typing head adopts a movement similar to a swing arm. It achieves reciprocating swing typing by cooperating with the rollers on the transport line through the counterweight. This design cleverly utilizes the kinetic energy of the production line itself, without the need for an additional power device, reducing energy consumption and equipment costs, while simplifying the control system.

[0018] 2. In this utility model, the roller is automatically cleaned by tying cloth strips to the ends of the linkage structure. The roller cleaning can be completed during the operation of the production line without manual intervention, which improves cleaning efficiency, ensures the normal operation of the roller, and reduces production interruption time and labor costs.

[0019] 3. In this utility model, through the cooperation of components such as the aluminum ingot unloading mechanism, including the aluminum digging plate, conveyor belt, and striking rod, when the aluminum ingot is conveyed to the inclined section by the conveyor belt, the cylinder is activated, pushing the striking rod to strike the aluminum ingot mold, generating vibration to cause the aluminum ingot to fall off. If some aluminum ingots do not fall off, a motor drives the control shaft to rotate, causing the aluminum digging plate to push the aluminum ingots off to the top of the inclined plate. The aluminum digging plate also pushes the force rod, which in turn drives the pushing block to push the aluminum ingots onto the conveyor belt. This design improves the efficiency of aluminum ingot unloading and the level of automation. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0021] Figure 1 This is a structural schematic diagram of the overall three-dimensional appearance of the frame of this utility model;

[0022] Figure 2 This is a three-dimensional enlarged structural diagram of the automatic marking mechanism of this utility model;

[0023] Figure 3 This is a three-dimensional enlarged structural schematic diagram of the aluminum ingot unloading mechanism of this utility model;

[0024] Figure 4 This utility model Figure 2 A three-dimensional magnified structural diagram of A in the middle;

[0025] Figure 5 This utility model Figure 3 A three-dimensional magnified structural diagram of B.

[0026] In the diagram: 1. Water tank; 2. Frame; 3. Conveyor belt; 4. Drive motor; 5. Aluminum ingot mold; 6. Automatic marking mechanism; 61. Bearing seat; 62. Rotating shaft; 63. Rotating rod; 64. Stud; 65. Typing rod; 66. Typing head; 67. Counterweight; 68. Roller; 69. Connecting rod; 610. Connecting rod; 611. Wiping cloth strip; 612. Guardrail; 7. Aluminum ingot unloading mechanism; 71. Motor 1; 72. Control shaft; 73. Aluminum plate excavation; 74. Conveying table; 75. Conveyor belt; 76. Inclined plate; 77. Support shaft; 78. Striking rod; 79. Cylinder; 710. Slide; 711. Push block; 712. Force rod; 713. Return spring. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0028] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0029] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] like Figures 1-5 As shown, it illustrates an automatic marking device for an intelligent production line for casting aluminum alloys according to an embodiment of the present invention, including a water tank 1, a frame 2 fixedly connected inside the water tank 1, a conveyor belt 3 on the top of the frame 2, a drive motor 4 on the side of the frame 2, an aluminum ingot mold 5 fixedly connected to the top of the conveyor belt 3, and an automatic marking mechanism 6 inside the frame 2.

[0034] The automatic marking mechanism 6 includes a bearing housing 61, which is fixedly connected to the side of the frame 2. A rotating shaft 62 is rotatably connected to the side of the bearing housing 61. A rotating rod 63 is fixedly connected to the circumferential surface of the rotating shaft 62. A stud 64 passes through the side of the rotating rod 63. A typing rod 65 is threadedly connected to the circumferential surface of the stud 64. A typing head 66 is fixedly connected to the end of the typing rod 65 away from the stud 64. A counterweight 67 is fixedly connected to the circumferential surface of the rotating shaft 62. A roller 68 is fixedly connected to the side of the conveyor belt 3.

[0035] In some examples, the following are also included: a connecting rod 69 is fixedly connected to the circumferential surface of the rotating shaft 62, a connecting rod 610 is rotatably connected to one end of the connecting rod 69 away from the circumferential surface of the rotating shaft 62, and a wiping cloth strip 611 is fixedly connected to one end of the connecting rod 610 away from the connecting rod 69, the purpose of which is to clean the passing roller 68.

[0036] The top of the frame 2 is fixedly connected to a guardrail 612. The conveyor belt 3 is shaped as a combination of horizontal and inclined sections. The purpose of the inclined section is to unload aluminum ingots at the end, and the mold of the horizontal section is equipped with water cooling.

[0037] The number of bearing housing 61, typewriter head 66 and wiping cloth strip 611 is set to four, in pairs, and symmetrical to each other along the vertical central axis of the water tank 1. The purpose is to improve work efficiency and process multiple aluminum ingots.

[0038] The side of the counterweight 67 is located on the displacement trajectory of the roller 68, and the bottom of the wiping cloth 611 is in contact with the circumferential surface of the roller 68. The purpose is to ensure that the movement of the roller 68 can push the counterweight 67 and ensure that the wiping cloth 611 can clean the roller 68.

[0039] For example, such as Figures 1-5 As shown, when casting aluminum ingots, molten aluminum is poured into the aluminum ingot mold 5 and transported by the conveyor belt 3. When the conveyor belt 3 is in a horizontal section, the aluminum ingot mold 5 passes through the water tank 1. During the transport process, the roller 68 rolls forward and comes into contact with the counterweight 67, causing the counterweight 67 to be driven by force to rotate the shaft 62. The rotation of the shaft 62 drives the typing rod 65 to swing upward through the rotating rod 63. After the roller 68 and the counterweight 67 are no longer in contact, the counterweight 67 drives the shaft 62 to reset due to its own weight, which in turn drives the typing rod 65 to swing downward to reset. The swing is transmitted to the typing head 66, realizing the reciprocating swing of the typing head 66. Each swing of the typing head 66 will type out the text information on the aluminum ingot. At the same time, the shaft 62 rotates and drives the wiping cloth strip 611 to move through the connecting rod 69 and the connecting rod 610 to clean the roller 68 that passes by.

[0040] like Figures 1-5 As shown, it illustrates an automatic marking device for an intelligent production line for casting aluminum alloys in another embodiment of this utility model. It is largely the same as the above-mentioned technical solution, so only the differences are described. It includes an aluminum ingot unloading mechanism 7, which includes a motor 71. The motor 71 is fixedly connected inside the frame 2. The output end of the motor 71 is fixedly connected to a control shaft 72. The circumferential surface of the control shaft 72 is fixedly connected to an aluminum cutting plate 73. A conveyor table 74 is fixedly connected inside the frame 2. A conveyor belt 75 is provided inside the conveyor table 74. An inclined plate 76 is fixedly connected inside the frame 2 to prevent the aluminum ingot from failing to fall during unloading.

[0041] In some examples, the following are also included: a support shaft 77 is rotatably connected inside the frame 2, a striking rod 78 is fixedly connected to the circumferential surface of the support shaft 77, and a cylinder 79 is fixedly connected to the side of the frame 2. The telescopic end of the cylinder 79 is fixedly connected to the side of the striking rod 78. The purpose of this is to strike the processed aluminum ingot and unload it.

[0042] The frame 2 has a chute 710 inside, and a push block 711 is slidably connected inside the chute 710. A force rod 712 is fixedly connected to the side of the push block 711. The purpose is to push the unloaded aluminum ingot to ensure that it can enter the top of the conveyor belt 75.

[0043] A reset spring 713 is fixedly connected to the side of the inclined plate 76. The end of the reset spring 713 away from the side of the inclined plate 76 is fixedly connected to the side of the push block 711. The purpose is to ensure that the push block 711 can automatically reset and reduce manual intervention.

[0044] There are three aluminum-digging plates 73 arranged in a circumferential array along the circumference of the control axis 72. One end of the force-bearing rod 712 is located on the displacement trajectory of the aluminum-digging plate 73. The purpose is to ensure that the rotation of the aluminum-digging plate 73 can push the force-bearing rod 712.

[0045] For example, such as Figures 1-5 As shown, when the aluminum ingot is conveyed to the inclined section by the conveyor belt 3, the cylinder 79 is activated, causing it to extend and retract. This extension and retraction pushes the striking rod 78, which rotates via the support shaft 77. This causes the striking rod 78 to strike the aluminum ingot inside the aluminum ingot mold 5, generating vibrations that cause it to fall out of the mold. If some aluminum ingots cannot fall out, the motor 71 is activated, causing its output to rotate. This rotation drives the control shaft 72, which in turn moves the aluminum-digging plate 73 into the mold. As the aluminum plate 73 rotates, it pushes and digs the aluminum ingot inside the aluminum ingot mold 5, causing the aluminum ingot to detach from the mold 5 and fall to the top of the inclined plate 76. At the same time, the aluminum plate 73 rotates and pushes the force rod 712. The force rod 712 drives the push block 711 to move inside the slide 710. The movement of the push block 711 pushes the aluminum ingot on the inclined plate 76, causing the aluminum ingot to move onto the conveyor belt 75 on the conveyor table 74. When the force rod 712 is no longer under force, it automatically resets due to the elasticity of the return spring 713.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automatic marking device for an intelligent production line for casting aluminum alloys, characterized in that, Includes a water tank (1), a frame (2) is fixedly connected inside the water tank (1), a conveyor belt (3) is provided on the top of the frame (2), a drive motor (4) is provided on the side of the frame (2), an aluminum ingot mold (5) is fixedly connected to the top of the conveyor belt (3), and an automatic marking mechanism (6) is provided inside the frame (2). The automatic marking mechanism (6) includes a bearing seat (61), which is fixedly connected to the side of the frame (2). A rotating shaft (62) is rotatably connected to the side of the bearing seat (61). A rotating rod (63) is fixedly connected to the circumferential surface of the rotating shaft (62). A stud (64) passes through the side of the rotating rod (63). A typing rod (65) is threadedly connected to the circumferential surface of the stud (64). A typing head (66) is fixedly connected to the end of the typing rod (65) away from the stud (64). A counterweight (67) is fixedly connected to the circumferential surface of the rotating shaft (62). A roller (68) is fixedly connected to the side of the conveyor belt (3).

2. The automatic marking device for an intelligent production line for casting aluminum alloys according to claim 1, characterized in that, A connecting rod (69) is fixedly connected to the circumferential surface of the rotating shaft (62). A connecting rod (610) is rotatably connected to one end of the connecting rod (69) away from the circumferential surface of the rotating shaft (62). A wiping cloth strip (611) is fixedly connected to one end of the connecting rod (610) away from the connecting rod (69).

3. The automatic marking device for an intelligent production line for casting aluminum alloys according to claim 2, characterized in that, The top of the frame (2) is fixedly connected to a guardrail (612), and the conveyor belt (3) is shaped as a combination of horizontal and inclined sections.

4. An automatic marking device for an intelligent production line for casting aluminum alloys according to claim 3, characterized in that, The number of bearing housing (61), typewriter (66) and wiping cloth strip (611) is set to four, in pairs, and symmetrical to each other along the vertical central axis of the pool (1).

5. An automatic marking device for an intelligent production line for casting aluminum alloys according to claim 4, characterized in that, The side of the counterweight (67) is located on the displacement trajectory of the roller (68), and the bottom of the wiping cloth strip (611) is in contact with the circumferential surface of the roller (68).

6. An automatic marking device for an intelligent production line for casting aluminum alloys according to claim 5, characterized in that, The frame (2) is equipped with an aluminum ingot unloading mechanism (7). The aluminum ingot unloading mechanism (7) includes a motor (71). The motor (71) is fixedly connected inside the frame (2). The output end of the motor (71) is fixedly connected to a control shaft (72). The circumferential surface of the control shaft (72) is fixedly connected to an aluminum scraping plate (73). The frame (2) is fixedly connected to a conveyor table (74). The conveyor table (74) is equipped with a conveyor belt (75). The frame (2) is fixedly connected to an inclined plate (76).

7. An automatic marking device for an intelligent production line for casting aluminum alloys according to claim 6, characterized in that, The frame (2) is rotatably connected to a support shaft (77), and a striking rod (78) is fixedly connected to the circumferential surface of the support shaft (77). A cylinder (79) is fixedly connected to the side of the frame (2), and the telescopic end of the cylinder (79) is fixedly connected to the side of the striking rod (78).

8. An automatic marking device for an intelligent production line for casting aluminum alloys according to claim 7, characterized in that, The frame (2) has a groove (710) inside, and a push block (711) is slidably connected inside the groove (710). A force rod (712) is fixedly connected to the side of the push block (711).

9. An automatic marking device for an intelligent production line for casting aluminum alloys according to claim 8, characterized in that, A reset spring (713) is fixedly connected to the side of the inclined plate (76), and one end of the reset spring (713) away from the side of the inclined plate (76) is fixedly connected to the side of the push block (711).

10. An automatic marking device for an intelligent production line for casting aluminum alloys according to claim 9, characterized in that, The number of the aluminum-cutting plates (73) is set to three, and they are arranged in a circumferential array along the circumference of the control axis (72). One end of the force-bearing rod (712) is located on the displacement trajectory of the aluminum-cutting plates (73).

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