Spreading and cooling machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIAN SHENGHONGCHUN BREWING EQUIP CO LTD
- Filing Date
- 2024-12-19
- Publication Date
- 2026-05-12
AI Technical Summary
Existing technology cannot effectively control the amount of koji powder added, resulting in uneven mixing of the koji powder with the cooled mash, which affects the fermentation effect and the quality of the wine.
The system employs a chain conveyor combined with a blower and a koji powder feeding device. The amount of koji powder is monitored by a weighing sensor. The system uses a fan to cool the mixture and spiral stirring rollers and guide rollers to ensure even distribution of the koji powder. A turning roller is used to turn the mash to ensure uniform mixing.
It significantly improves the uniformity of mixing between the yeast powder and the mash, enhances the fermentation effect, and ensures the stability of the wine quality.
Smart Images

Figure CN224226975U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a cooling machine and is situated in the field of brewing equipment technology. Background Technology
[0002] In the process of baijiu brewing, the mash after steaming needs to be fermented with koji powder. Koji powder plays a crucial role in the fermentation of the mash, promoting saccharification and fermentation, thus affecting the taste and flavor of the baijiu. Current technology cannot effectively control the amount of koji powder added, resulting in uneven mixing of the added koji powder with the cooled mash, severely affecting the fermentation effect and consequently impacting the quality of the baijiu during subsequent distillation. Utility Model Content
[0003] To address the aforementioned technical problems, the purpose of this utility model is to provide a cooling machine to solve the problems existing in the prior art. The specific technical solution is as follows:
[0004] A cooling machine includes a chain plate conveyor, an air blowing device inside the chain plate conveyor, baffles on both sides of the chain plate conveyor, a steam suction hood fixedly connected to the middle of the baffles, a support frame fixedly connected to the end of the chain plate conveyor, weighing sensors at the four corners of the top of the support frame, a koji powder feeding device for evenly sprinkling koji powder on the weighing sensors, a hopper support at the top of the koji powder feeding device, a koji powder hopper fixedly connected inside the hopper support, and the bottom opening of the koji powder hopper corresponding to the inlet of the koji powder feeding device.
[0005] Preferably, the blowing device includes a bellows box with a top opening corresponding to the chain plate, and a fan is provided on the side of the bellows box.
[0006] Preferably, there are multiple fans, and each fan is connected to two connected air boxes.
[0007] Preferably, the steam suction hood is arc-shaped, and its top is connected to a steam suction pipe.
[0008] Preferably, at least two turning rollers are rotatably connected between the baffles, and multiple U-shaped rods are staggered on the turning rollers.
[0009] Preferably, the koji powder feeding device includes a square frame, within which a hopper corresponding to the bottom opening of the koji powder hopper is fixedly connected. A spiral stirring roller is rotatably connected to the constricted end of the hopper. A koji powder discharge cylinder is fixedly connected to the outlet end of the hopper. The top opening of the discharge cylinder communicates with the outlet of the hopper. A guide port is provided at the bottom of the discharge cylinder. Guide rollers are rotatably connected to both sides of the discharge cylinder. The guide rollers have a toothed cross-section and are set close to the inner wall of the discharge cylinder. A gear is provided at one end of the spiral stirring roller passing through the hopper and at one end of the guide roller passing through the discharge cylinder, which are linked by a chain.
[0010] Furthermore, the spiral stirring roller is provided with spiral blades, and there are two spiral blades connected to the spiral stirring roller in opposite directions.
[0011] Preferably, a baffle is fixedly connected to the end of the chain conveyor.
[0012] This invention utilizes a chain conveyor to transport the cooked mash, a blower to cool it, and a koji powder feeding device to evenly distribute koji powder, resulting in a more uniform mixture of koji powder and cooled mash, significantly improving fermentation efficiency. Furthermore, this invention uses a weighing sensor to detect the weight of the hopper support, monitoring the amount of koji powder in the hopper in real time and preventing situations where mash is continuously transported without koji powder being added. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a cooling machine according to this utility model. Figure 1 .
[0014] Figure 2 This is a schematic diagram of the structure of a cooling machine according to this utility model. Figure 2 .
[0015] Figure 3 This is a schematic diagram of the structure of the koji powder feeding device of this utility model.
[0016] Figure 4 This is a schematic diagram of the structure of the guide roller of this utility model.
[0017] In the diagram: 1. Chain conveyor; 2. Blowing device; 201. Air box; 202. Fan; 3. Baffle; 4. Steam suction hood; 5. Support frame; 6. Weighing sensor; 7. Powder feeding device; 701. Square frame; 702. Drop hopper; 703. Spiral mixing roller; 704. Spiral blade; 705. Powder discharge cylinder; 706. Guide roller; 707. Gear; 8. Hopper support; 9. Powder hopper; 10. Turning roller; 11. U-shaped rod; 12. Baffle cover. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] like Figure 1-4 As shown, a cooling machine includes a chain conveyor 1. The chain conveyor 1 has an internal blowing device 2. Baffles 3 are located on both sides of the chain conveyor 1. A steam suction hood 4 is fixedly connected to the middle of the baffles 3. The steam suction hood 4 is arc-shaped, and its top is connected to a steam suction pipe, which is connected to an exhaust fan (not shown in the figure). A support frame 5 is fixedly connected to the end of the chain conveyor 1. Weighing sensors 6 are located at the four corners of the top of the support frame 5. A koji powder feeding device 7 for evenly distributing koji powder is installed on the weighing sensors 6. A hopper support 8 is placed at the top of the koji powder feeding device 7. A koji powder hopper 9 is fixedly connected inside the hopper support 8, and the bottom opening of the koji powder hopper 9 corresponds to the inlet of the koji powder feeding device 8. A baffle 12 is fixedly connected to the end of the chain conveyor 1 to prevent the output mash from spilling outside the designated area. The weighing sensor 6 is electrically connected to the PLC controller, which is connected to the control panel. The control panel can display the weighing weight corresponding to the weighing sensor 6 and monitor the amount of koji powder in the koji powder hopper 9 in real time to avoid the situation where the mash is continuously conveyed without the addition of koji powder.
[0020] The blowing device 2 includes a bellows 201 with a top opening corresponding to the chain plate, and a fan 202 is provided on the side of the bellows 201. Multiple fans 202 are provided, each fan 202 connected to two connected bellows 201. When the fan 202 is activated, the generated air blows along the opening at the top of the bellows 201 towards the chain plate. There are gaps between the chain plates, allowing airflow to escape through these gaps, thereby cooling the mash conveyed on the chain plate. The water vapor generated during the cooling process is recovered and treated by the suction pipe connected to the suction hood 4, preventing a large amount of water vapor from spreading into the workshop and affecting the working environment.
[0021] The chain conveyor 1 is equipped with multiple temperature sensors connected to a PLC controller to detect the temperature of the mash conveyed on the chain. When the temperature of the mash upstream of the support frame 5 is detected to be higher than the set value, it indicates that relying solely on the fan 202 for air cooling is not effective enough, and water needs to be added to assist in cooling. The temperature sensors are infrared temperature sensors, and the control panel can display the temperature values detected by each temperature sensor in real time.
[0022] To improve the cooling effect, at least two turning rollers 10 are rotatably connected between the baffles 3, and multiple U-shaped rods 11 are staggered on the turning rollers 10. The U-shaped rods 11 continuously turn the mash conveyed on the chain plate, which can improve the cooling effect and spread the mash conveyed on the chain plate as evenly as possible, so that the added yeast powder can be mixed evenly.
[0023] To further improve the mixing effect of koji powder and mash, a turning roller 10 is installed at the bottom of the support frame 5 near the outlet of the chain conveyor 1. After the koji powder is sprinkled onto the mash, it is directly turned over by the turning roller 10.
[0024] The koji powder feeding device 7 includes a square frame 701. A hopper 702, corresponding to the bottom opening of the koji powder hopper 9, is fixedly connected inside the square frame 701. A spiral stirring roller 703 is rotatably connected to the constricted position of the hopper 702. A koji powder discharge cylinder 705 is fixedly connected to the outlet end of the hopper 702. The top opening of the discharge cylinder 705 communicates with the outlet of the hopper 702. The bottom of the discharge cylinder 705 is provided with a guide port for discharging koji powder. Guide rollers 706 are rotatably connected to both sides of the discharge cylinder 705. The guide rollers 706 have a toothed cross-section and are set close to the inner wall of the discharge cylinder 705. A gear 707, which is linked by a chain, is provided at one end of the spiral stirring roller 703 that passes through the hopper 702 and at one end of the guide roller 706 that passes through the discharge cylinder 705. The spiral stirring roller 703 and the guide roller 706 rotate simultaneously via chain drive. The spiral stirring roller 703 disperses the koji powder falling from the koji powder hopper 9 into the koji powder discharge cylinder 705, causing it to fall onto the guide roller 706. Because the guide roller 706 is set close to the inner wall of the koji powder discharge cylinder 705, the koji powder cannot fall automatically when the guide roller 706 is static. When the spiral stirring roller 703 and the guide roller 706 rotate simultaneously, the falling koji powder can fall into the gaps on the surface of the guide roller 706. As the guide roller 706 rotates, the koji powder slowly falls from the guide port onto the mash on the chain conveyor device 1. The design of the guide roller 706 allows the koji powder to be evenly sprinkled on the mash, resulting in more uniform mixing and improved subsequent fermentation effects.
[0025] The spiral stirring roller 703 is provided with spiral blades 704. There are two spiral blades 704, which are connected to the spiral stirring roller 703 in opposite spirals. The reverse arrangement of the spiral blades 704 makes the powder hopper more efficient.
[0026] This invention features a simple structure. A chain conveyor 1 transports the cooked mash. A blower 202 is activated, directing airflow from the blower box 201 and through the gaps in the chain, thus cooling the mash. A temperature sensor monitors the temperature of the mash at different conveying sections in real time. If the temperature requirement is not met before the addition of yeast powder, water is added for auxiliary cooling. When the mash reaches the support frame 5, the motor driving the spiral stirring roller 703 is activated. The spiral stirring roller 703 rotates, which in turn drives the guide roller 706 via a chain. The yeast powder is sprinkled onto the mash through the gaps on the surface of the guide roller 706, achieving uniform addition. Combined with the turning roller 10 at the bottom of the support frame 5, and the U-shaped rod 11, the mash with added yeast powder is turned, improving the subsequent fermentation effect. The number of material hoppers on the support frame 5 can be multiple, depending on the actual material discharge requirements. Similarly, multiple openings are set at the bottom of the powder hopper 9. In this embodiment, two are preferred.
[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A cooling machine, characterized in that, The device includes a chain conveyor, which has an internal blowing device and baffles on both sides. A suction hood is fixedly connected to the middle of the baffles. A support frame is fixedly connected to the end of the chain conveyor. Weighing sensors are installed at the four corners of the top of the support frame. A koji powder feeding device for evenly distributing koji powder is installed on the weighing sensors. A hopper support is placed at the top of the koji powder feeding device. A koji powder hopper is fixedly connected inside the hopper support. The bottom opening of the koji powder hopper corresponds to the inlet of the koji powder feeding device.
2. The cooling machine according to claim 1, characterized in that, The blowing device includes a bellows box with a top opening corresponding to the chain plate, and a fan is provided on the side of the bellows box.
3. A cooling machine according to claim 2, characterized in that, The fan is provided in multiple units, and each fan is connected to two connected air boxes.
4. A cooling machine according to claim 1, characterized in that, The steam suction hood is arc-shaped, and its top is connected to a steam suction pipe.
5. A cooling machine according to claim 1, characterized in that, At least two turning rollers are rotatably connected between the baffles, and multiple U-shaped rods are staggered on the turning rollers.
6. A cooling machine according to claim 1, characterized in that, The koji powder feeding device includes a square frame, within which a hopper corresponding to the bottom opening of the koji powder hopper is fixedly connected. A spiral stirring roller is rotatably connected to the constricted end of the hopper. A koji powder discharge cylinder is fixedly connected to the outlet end of the hopper. The top opening of the discharge cylinder communicates with the outlet of the hopper. A guide port is provided at the bottom of the discharge cylinder. Guide rollers are rotatably connected to both sides of the discharge cylinder. The guide rollers have a toothed cross-section and are set close to the inner wall of the discharge cylinder. A gear is provided at one end of the spiral stirring roller that passes through the hopper and at one end of the guide roller that passes through the discharge cylinder, which are linked by a chain.
7. A cooling machine according to claim 6, characterized in that, The spiral stirring roller is provided with spiral blades, and there are two spiral blades connected to the spiral stirring roller in opposite directions.
8. A cooling machine according to claim 1, characterized in that, The end of the chain conveyor is fixedly connected to a baffle cover.