Galvanizing pot device for hot galvanizing of tower legs of power transmission angle steel tower

By designing a device that includes a heating pot, a support structure, and a vibration motor, the problems of removing excess zinc liquid and transporting angle steel during the galvanizing process were solved, improving the efficiency and convenience of galvanizing and ensuring the quality and safety of the angle steel tower.

CN224227170UActive Publication Date: 2026-05-12SHANDONG LUNENG TAISHAN TOWER
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG LUNENG TAISHAN TOWER
Filing Date
2025-06-06
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing galvanizing pot equipment is not convenient for removing excess zinc liquid from the surface of angle steel during the galvanizing process, and it is also inconvenient for transporting angle steel, which affects the quality of galvanizing and ease of use.

Method used

A device was designed that includes a heating pot body, a support device, a walking device, a mesh plate, a frame, a vibrating motor, and a guide support frame. Through the cooperation of the support device and the vibrating motor, the immersion, galvanizing, and removal of excess zinc liquid of the angle steel, as well as the transportation of the angle steel, are realized.

Benefits of technology

It improves the efficiency and quality of galvanizing, enhances ease of use, and ensures the integrity and safety of the angle steel tower legs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of galvanizing pot devices, in particular to a galvanizing pot device for hot galvanizing of a tower leg of a power transmission angle steel tower, which enables the tower leg of the angle steel tower to vibrate to remove redundant zinc liquid attached to the surface, enables a guide support frame to convey the tower leg of the angle steel tower, improves the working efficiency, improves the use convenience, and reduces the production cost. The angle steel tower leg galvanizing quality is improved; comprising a heating pot body, the device further comprises a supporting device, a walking device, a net plate, a frame, a vibration motor and a guide supporting frame, the net plate is installed on the outer side wall of the frame, the vibration motor is arranged on the outer side wall of the frame, the frame is installed on the guide supporting frame through the supporting device, and the supporting device is used for driving the frame to ascend and descend and elastically supporting the frame. The guide supporting frame is installed on the walking device, and the walking device is used for driving the guide supporting frame to move horizontally.
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Description

Technical Field

[0001] This utility model relates to the technical field of galvanizing pot devices, and in particular to a galvanizing pot device for hot-dip galvanizing the legs of power transmission angle steel towers. Background Technology

[0002] Transmission angle steel towers are exposed to harsh natural conditions for extended periods, including wind and rain erosion, ultraviolet radiation, temperature fluctuations, and corrosive gases in the atmosphere. These factors easily lead to rust and corrosion on the surface of the towers, reducing their structural strength and service life, and potentially causing safety accidents. Hot-dip galvanizing, as an efficient and economical method of metal corrosion protection, is widely used in the anti-corrosion treatment of transmission angle steel towers.

[0003] Currently, in existing galvanizing pot devices, such as the patent with authorization announcement number CN216192622U, this utility model discloses a galvanizing pot device for hot-dip galvanizing of transmission angle steel tower legs, relating to the field of hot-dip galvanizing technology. It addresses the problem that existing galvanizing pots used for hot-dip galvanizing transmission angle steel tower legs are prone to splashing out of the molten zinc inside the pot due to the immersion of the tower legs. The hot-dip galvanizing pot body has a top edge frame at its top, a top edge opening at the center of the top edge frame, and a surrounding frame around the top edge opening.

[0004] However, during the use of the device, it was found that it was not convenient to remove excess zinc liquid from the surface of the galvanized angle steel, and it was also inconvenient to transport the angle steel, which reduced the convenience of use and affected the galvanizing quality of the angle steel. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a galvanizing pot device for hot-dip galvanizing of angle steel tower legs, which removes excess molten zinc adhering to the surface by vibrating the tower legs, and allows the guide support frame to transport the tower legs, thereby improving work efficiency, ease of use, and the quality of galvanizing of the tower legs.

[0006] This utility model discloses a galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower. The device includes a heating pot body with an opening at its top. It also includes a support device, a traveling device, a mesh plate, a frame, a vibrating motor, and a guide support frame. The mesh plate is mounted on the outer wall of the frame, and the vibrating motor is also mounted on the outer wall of the frame. The frame is mounted on the guide support frame via the support device, which provides elastic support to the frame. The guide support frame is mounted on the traveling device, which moves the guide support frame horizontally. The angle steel tower legs are arranged on the top of the mesh plate, and then the frame is moved horizontally via the support device. The downward movement of the mesh plate immerses the angle steel tower legs in the molten zinc inside the heating pot, thus galvanizing the tower legs. After galvanizing, the support device moves the frame upward, allowing the mesh plate to remove the tower legs from the heating pot. Then, the vibration motor is activated, causing the frame to vibrate through the elastic support of the support device. This vibration removes excess molten zinc from the surface of the tower legs. Subsequently, the traveling device moves the guide support frame, which transports the tower legs, improving work efficiency, ease of use, and the quality of the galvanizing process.

[0007] Preferably, the support device includes a support member, multiple sets of guide columns, multiple sets of limiting members, multiple sets of springs, and a slider. The two ends of the support member are slidably mounted on the guide support frame via the guide columns. The top ends of the multiple sets of guide columns are all connected to the bottom ends of the support member. The frame is slidably mounted on the multiple sets of guide columns. The multiple sets of limiting members are respectively set at the bottom ends of the multiple sets of guide columns. The multiple sets of springs are respectively fitted onto the multiple sets of guide columns. By sliding the slider up and down, the slider drives the angle steel tower legs to move up and down, improving the convenience of galvanizing the angle steel tower legs. The multiple sets of springs provide elastic support for the frame, making it easier for the vibration motor to drive the frame to vibrate, thus improving the convenience of vibrating the angle steel tower legs.

[0008] Preferably, the walking device includes a guide rail, a drive motor, a gear, and a rack. The lower part of the guide support frame is slidably mounted on the guide rail. The drive motor is mounted on the outer wall of the guide support frame, and the rack is mounted on the outer wall of the guide rail. The output end of the drive motor is provided with a gear that meshes with the rack. The drive motor drives the gear to rotate, so that the gear, through meshing with the rack, drives the guide support frame to move horizontally, thereby improving the convenience of transporting the legs of the diagonal steel tower.

[0009] Preferably, it also includes a hydraulic cylinder, which is installed on the outer wall of the guide support frame, and the moving end of the hydraulic cylinder is connected to the slider; the moving end of the hydraulic cylinder drives the slider to move up and down, thereby improving the convenience of lifting and moving the legs of the angle steel tower.

[0010] Preferably, it also includes side plates, which are set on the edge of the mesh plate; by setting the side plates, the angle steel tower legs inside the mesh plate are prevented from falling off from the side.

[0011] Preferably, it also includes a thermometer, which is connected and installed on the outer wall of the heating pot; by monitoring the temperature inside the heating pot through the thermometer, the accuracy of the heating pot's control and regulation of the zinc liquid heating is improved.

[0012] Preferably, it also includes multiple sets of tension springs, which are arranged between the guide support frame and the support member; the multiple sets of tension springs provide upward tension to the support member, reducing the operating load of the hydraulic cylinder and improving the assist effect of the angle steel tower legs moving upward.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the angle steel tower legs are arranged and placed on the top of the mesh plate, and then the frame is moved downward by the support device, so that the mesh plate immerses the angle steel tower legs in the zinc liquid in the heating pot, thereby galvanizing the angle steel tower legs. After the angle steel tower legs are galvanized, the support device moves the frame upward, so that the mesh plate moves the angle steel tower legs out of the heating pot. Then, by turning on the vibration motor, the vibration motor drives the frame to vibrate through the elastic support of the support device, thereby causing the angle steel tower legs to vibrate and remove the excess zinc liquid adhering to the surface. Subsequently, the walking device drives the guide support frame to move, so that the guide support frame transports the angle steel tower legs, thereby improving work efficiency, improving ease of use, and improving the galvanizing quality of the angle steel tower legs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a partial isometric structural diagram showing the connection between the support components and guide columns, etc.

[0016] Figure 3 This is an isometric structural diagram of the connection between the heating pot body and the thermometer, etc.

[0017] Figure 4 This is an isometric partial structural diagram of the connection between the mesh panel and the frame, etc.

[0018] Figure 5 This is a partial isometric structural diagram of the connection between the drive motor and gears, etc.

[0019] The following components are labeled in the attached diagram: 1. Heating pot body; 2. Mesh plate; 3. Frame; 4. Vibration motor; 5. Guide support frame; 6. Support component; 7. Guide column; 8. Limiting component; 9. Spring; 10. Slider; 11. Guide rail; 12. Drive motor; 13. Gear; 14. Rack; 15. Hydraulic cylinder; 16. Side plate; 17. Thermometer; 18. Tension spring. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0021] like Figures 1 to 5 As shown, this utility model discloses a galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower. The device includes a heating pot body 1 with an opening at its top. It also includes a support device, a traveling device, a mesh plate 2, a frame 3, a vibrating motor 4, and a guide support frame 5. The mesh plate 2 is installed on the outer wall of the frame 3, and the vibrating motor 4 is also installed on the outer wall of the frame 3. The frame 3 is mounted on the guide support frame 5 via the support device. The support device is used to drive the frame 3 to move up and down, and also provides elastic support for the frame 3. The guide support frame 5 is mounted on the traveling device, which drives the guide support frame 5 to move horizontally.

[0022] like Figure 2 As shown, the support device includes a support member 6, multiple sets of guide columns 7, multiple sets of limiting members 8, multiple sets of springs 9, and a slider 10. The two ends of the support member 6 are slidably mounted on the guide support frame 5 through the guide columns 7. The top ends of the multiple sets of guide columns 7 are all connected to the bottom ends of the support member 6. The frame 3 is slidably mounted on the multiple sets of guide columns 7. The multiple sets of limiting members 8 are respectively set at the bottom ends of the multiple sets of guide columns 7. The multiple sets of springs 9 are respectively fitted onto the multiple sets of guide columns 7.

[0023] In this embodiment, the angle steel tower legs are arranged and placed on the top of the mesh plate 2. Then, the frame 3 is moved downward by the support device, so that the mesh plate 2 immerses the angle steel tower legs in the zinc liquid in the heating pot 1, thereby galvanizing the angle steel tower legs. After the angle steel tower legs are galvanized, the frame 3 is moved upward by the support device, so that the mesh plate 2 moves the angle steel tower legs out of the heating pot 1. Then, the vibration motor 4 is turned on, so that the vibration motor 4 drives the frame 3 to vibrate through the elastic support of the support device, thereby causing the angle steel tower legs to vibrate and remove the excess zinc liquid adhering to the surface. Then, the guide support frame 5 is moved by the walking device, so that the guide support frame 5 transports the angle steel tower legs, improving work efficiency, improving ease of use, and improving the galvanizing quality of the angle steel tower legs. Example 2

[0024] Based on Example 1, such as Figure 5As shown, this utility model discloses a galvanizing pot device for hot-dip galvanizing of the legs of a power transmission angle steel tower. The walking device includes a guide rail 11, a drive motor 12, a gear 13 and a rack 14. The lower part of the guide support frame 5 is slidably mounted on the guide rail 11. The drive motor 12 is mounted on the outer side wall of the guide support frame 5. The rack 14 is mounted on the outer side wall of the guide rail 11. The output end of the drive motor 12 is provided with a gear 13 that meshes with the rack 14.

[0025] like Figure 1 As shown, it also includes a hydraulic cylinder 15, which is mounted on the outer wall of the guide support frame 5, and the moving end of the hydraulic cylinder 15 is connected to the slider 10.

[0026] like Figure 2 As shown, it also includes a side plate 16, which is disposed on the edge of the mesh plate 2;

[0027] like Figure 3 As shown, it also includes a thermometer 17, which is connected and disposed on the outer wall of the heating pot body 1.

[0028] like Figure 2 As shown, it also includes multiple sets of tension springs 18, which are disposed between the guide support frame 5 and the support member 6;

[0029] In this embodiment, by sliding the slider 10 up and down, the slider 10 drives the angle steel tower leg to move up and down, improving the convenience of galvanizing the angle steel tower leg. Multiple sets of springs 9 provide elastic support for the frame 3, making it easier for the vibration motor 4 to drive the frame 3 to vibrate, improving the convenience of vibration of the angle steel tower leg. The drive motor 12 drives the gear 13 to rotate, and the gear 13 drives the guide support frame 5 to move horizontally through meshing with the rack 14, improving the convenience of transporting the angle steel tower leg.

[0030] This utility model discloses a galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower. During operation, the angle steel tower legs are arranged on the top of a mesh plate 2. Then, a supporting device moves a frame 3 downwards, immersing the tower legs in the molten zinc within the heating pot 1, thus galvanizing the legs. After galvanizing, the supporting device moves the frame 3 upwards, removing the legs from the heating pot 1. Then, a vibration motor 4 is activated, causing the frame 3 to vibrate through the elastic support of the supporting device. This vibration removes excess molten zinc from the legs. Finally, a traveling device moves a guide support frame 5, transporting the tower legs.

[0031] The heating pot body 1, vibration motor 4, drive motor 12, hydraulic cylinder 15, and thermometer 17 of the galvanizing pot device for hot-dip galvanizing of the legs of the power transmission angle steel tower of this utility model are commercially available. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower, comprising a heating pot body (1), wherein the top of the heating pot body (1) is provided with an opening; characterized in that, It also includes a support device, a walking device, a mesh plate (2), a frame (3), a vibration motor (4), and a guide support frame (5). The mesh plate (2) is installed on the outer wall of the frame (3), the vibration motor (4) is installed on the outer wall of the frame (3), the frame (3) is installed on the guide support frame (5) through the support device, the support device is used to drive the frame (3) to move up and down, and the support device is used to provide elastic support for the frame (3). The guide support frame (5) is installed on the walking device, and the walking device is used to drive the guide support frame (5) to move horizontally.

2. The galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower as described in claim 1, characterized in that, The support device includes a support member (6), multiple sets of guide columns (7), multiple sets of limiting members (8), multiple sets of springs (9) and a slider (10). The two ends of the support member (6) are slidably mounted on the guide support frame (5) through the guide columns (7). The top ends of the multiple sets of guide columns (7) are all connected to the bottom end of the support member (6). The frame (3) is slidably mounted on the multiple sets of guide columns (7). The multiple sets of limiting members (8) are respectively set at the bottom end of the multiple sets of guide columns (7). The multiple sets of springs (9) are respectively fitted onto the multiple sets of guide columns (7).

3. The galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower as described in claim 1, characterized in that, The walking device includes a guide rail (11), a drive motor (12), a gear (13) and a rack (14). The lower part of the guide support frame (5) is slidably mounted on the guide rail (11). The drive motor (12) is mounted on the outer wall of the guide support frame (5). The rack (14) is mounted on the outer wall of the guide rail (11). The output end of the drive motor (12) is provided with a gear (13) that meshes with the rack (14).

4. The galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower as described in claim 2, characterized in that, It also includes a hydraulic cylinder (15), which is mounted on the outer wall of the guide support frame (5), and the moving end of the hydraulic cylinder (15) is connected to the slider (10).

5. The galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower as described in claim 1, characterized in that, It also includes a side plate (16), which is set on the edge of the mesh plate (2).

6. The galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower as described in claim 1, characterized in that, It also includes a thermometer (17), which is connected to the outer wall of the heating pot body (1).

7. The galvanizing pot device for hot-dip galvanizing the legs of a power transmission angle steel tower as described in claim 2, characterized in that, It also includes multiple sets of tension springs (18), which are arranged between the guide support frame (5) and the support member (6).