Comprehensive test production equipment for fan lamp master controller

By designing a comprehensive testing and production equipment for the main controller of the fan light, the problem of cumbersome production process was solved, automated production was achieved, efficiency and quality were improved, and labor costs were reduced.

CN224231845UActive Publication Date: 2026-05-12WAC LIGHTING DONGGUAN
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WAC LIGHTING DONGGUAN
Filing Date
2025-03-27
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The production process of the fan light controller in the existing technology is cumbersome, requiring multiple manual changes of fixtures, resulting in low production efficiency, high labor costs, and susceptibility to human error, which affects product quality.

Method used

Design a comprehensive testing and production equipment for fan light main controller, including a frame, a turntable, and multiple functional devices such as liquid dispensing, WiFi programming, MCU firmware programming, and voltage testing devices. The rotation of the turntable enables multi-station automated production and reduces manual operation.

Benefits of technology

The automated integrated testing and production of the fan light controller has been achieved, which has improved production efficiency, saved manpower, reduced the intensity of manual labor, and ensured stable product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automation equipment, in particular to fan lamp master controller comprehensive test production equipment which comprises a rack. The rack is rotationally provided with a turntable; the turntable is provided with a plurality of carriers; the rack is sequentially provided with a liquid dripping device, a Wi-Fi burning device, an MCU firmware burning device and a voltage testing device in the rotating direction of the rotating disc. According to the utility model, the liquid dripping device, the Wi F i burning device, the MCU firmware burning device and the voltage testing device are sequentially arranged along the rotation direction of the turntable, so that the comprehensive test production of the fan lamp master controller can be realized, the production efficiency is improved, the production requirements are met, the manpower is saved, and the manual operation intensity is greatly reduced.
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Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, specifically to a comprehensive testing and production equipment for a fan light main controller. Background Technology

[0002] In modern factory production, the efficiency and stability of the production process for fan lights, as a common electrical product, are crucial. With the popularization of the smart home concept and the increasing demand from consumers for diverse fan light functions, the technical requirements for fan light controllers are becoming increasingly stringent. Among these, the WiFi programming, MCU firmware programming, adhesive dispensing, grease application, and voltage testing of the fan light controller have become key steps to ensure product quality and performance.

[0003] Currently, factories in the market face significant technical bottlenecks when handling these critical production stages. Most factories lack dedicated integrated production equipment and instead use separate fixtures for each task. For example, WiFi programming requires a specific programming fixture to connect the device and the main controller; MCU firmware programming requires switching to another compatible fixture; dispensing adhesive, applying grease, and voltage testing also rely on different independent fixtures. This decentralized operation mode results in an extremely cumbersome production process. Each transition requires operators to manually change fixtures and readjust equipment parameters, which not only consumes a lot of time and manpower but also, due to the numerous steps, is highly susceptible to human error, thus affecting product quality. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned shortcomings in the existing technology by providing a comprehensive testing and production equipment for a fan light main controller.

[0005] The objective of this utility model is achieved through the following technical solution: a comprehensive testing and production equipment for a fan light main controller, comprising a frame; the frame is rotatably equipped with a turntable; the turntable is equipped with multiple carriers;

[0006] The frame is equipped with a liquid dispensing device, a WiFi programming device, an MCU firmware programming device, and a voltage testing device in sequence along the rotation direction of the turntable.

[0007] The present invention is further configured such that the frame is provided with a rotary drive component; the output end of the rotary drive component is connected to the turntable.

[0008] The present invention is further configured such that the turntable is detachably connected to the carrier; the carrier is provided with a fixing hole; the fixing hole is threadedly connected to the turntable by a screw.

[0009] The present invention is further configured such that the carrier is provided with a positioning pin; and the turntable is provided with a wire clamp.

[0010] The present invention is further configured such that the liquid dispensing device includes a multi-axis manipulator mounted on the frame and a liquid dispensing seat mounted on the output end of the multi-axis manipulator; the liquid dispensing seat is provided with a grease dispensing valve and a grease container; the input end of the grease dispensing valve is connected to the grease container.

[0011] The present invention is further configured such that the dispensing device includes a pressure glue tank disposed on the frame; the dispensing seat is provided with a dispensing valve; the input end of the dispensing valve is connected to the pressure glue tank;

[0012] The dispensing valve and the oil dispensing valve are respectively located on both sides of the dispensing seat.

[0013] The present invention is further configured such that the WiFi programming device includes a WiFi programming socket mounted on a rack, a WiFi programming slide cylinder mounted on the WiFi programming socket along the height direction, and a WiFi programming probe mounted on the output end of the WiFi programming slide cylinder.

[0014] The present invention is further configured such that the MCU firmware programming device includes an MCU firmware programming socket mounted on a rack, an MCU firmware programming slide cylinder mounted on the MCU firmware programming socket along the height direction, and an MCU firmware programming probe mounted at the output end of the MCU firmware programming slide cylinder.

[0015] The present invention is further configured such that the MCU firmware burning device includes a marker pen that is movably mounted on the MCU firmware burning socket and a marker cylinder mounted on the MCU firmware burning socket; the output end of the marker cylinder is connected to the marker pen.

[0016] The present invention is further configured such that the voltage testing device includes a fixed base mounted on the frame, a fixed plate movably mounted on the fixed base, and a fixed slide cylinder for driving the fixed plate to move up and down on the top of the carrier; the bottom of the fixed plate is provided with multiple pressure bars;

[0017] The voltage testing device includes a test base mounted on a frame, a test plate that is movably mounted on the test base, and a test slide cylinder for driving the test plate to move up and down at the bottom of the carrier; the top of the test plate is provided with multiple test probes.

[0018] The beneficial effects of this utility model are as follows: This utility model, by sequentially assembling a liquid dispensing device, a WiFi programming device, an MCU firmware programming device, and a voltage testing device along the rotation direction of the turntable, can realize comprehensive testing and production of the fan light main controller, improve production efficiency, meet production needs, save manpower, and greatly reduce the intensity of manual labor. Attached Figure Description

[0019] The utility model will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present utility model. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 yes Figure 1 A magnified view of part A in the middle;

[0022] Figure 3 This is a schematic diagram of the dispensing device of this utility model;

[0023] Figure 4 This is a schematic diagram of the WiFi programming device of this utility model;

[0024] Figure 5 This is a schematic diagram of the MCU firmware burning device of this utility model;

[0025] Figure 6 This is a schematic diagram of the voltage testing device of this utility model;

[0026] The components include: 1. Frame; 11. Turntable; 12. Rotary drive component; 13. Wire clamp; 2. Carrier; 21. Fixing hole; 22. Positioning pin; 3. Dispensing device; 31. Multi-axis robot; 32. Dispensing seat; 33. Oil dispensing valve; 34. Grease container; 35. Pressure glue container; 36. Dispensing valve; 4. WiFi programming device; 41. WiFi programming socket; 42. WiFi programming slide cylinder; 43. WiFi programming probe; 5. MCU firmware programming device; 51. MCU firmware programming socket; 52. MCU firmware programming slide cylinder; 53. MCU firmware programming probe; 54. Marking pen; 55. Marking cylinder; 6. Voltage testing device; 61. Fixing seat; 62. Fixing plate; 63. Fixing slide cylinder; 64. Pressure bar; 65. Test seat; 66. Test plate; 67. Test slide cylinder; 68. Test probe. Detailed Implementation

[0027] The present invention will be further described in conjunction with the following embodiments.

[0028] Depend on Figures 1 to 6 As can be seen, the comprehensive testing and production equipment for a fan light main controller described in this embodiment includes a frame 1; the frame 1 is rotatably equipped with a turntable 11; the turntable 11 is equipped with multiple carriers 2;

[0029] The frame 1 is provided with a liquid dispensing device 3, a WiFi burning device 4, an MCU firmware burning device 5, and a voltage testing device 6 in sequence along the rotation direction of the turntable 11.

[0030] Specifically, the comprehensive testing and production equipment for the fan light controller described in this embodiment, during operation, first involves manually loading the PCB board of the fan light controller onto the carrier 2 on the turntable 11 for positioning. As the turntable 11 rotates, the carrier 2 passes through the dispensing device 3, the WiFi programming device 4, the MCU firmware programming device 5, and the voltage testing device 6. The dispensing device 3 applies adhesive and grease to the PCB board of the fan light controller. The WiFi programming device 4 performs the first programming of the PCB board of the fan light controller. The MCU firmware programming device 5 performs the second programming of the PCB board of the fan light controller. The voltage testing device 6 is used to perform a power-on test on the PCB board of the fan light controller. This comprehensive testing and production equipment for the fan light controller improves production efficiency, meets production needs, saves manpower, and greatly reduces the intensity of manual labor.

[0031] This embodiment describes a comprehensive testing and production equipment for a fan light controller. The frame 1 is equipped with a rotary drive component 12; the output end of the rotary drive component 12 is connected to a turntable 11. This configuration facilitates the rotation of the rotary drive component 12, thereby driving the carrier 2 to sequentially pass through each workstation.

[0032] This embodiment describes a comprehensive testing and production equipment for a fan light controller. The turntable 11 is detachably connected to the carrier 2. The carrier 2 has a fixing hole 21, which is threadedly connected to the turntable 11 via screws. This design facilitates the assembly and disassembly of the carrier 2 and the turntable 11, allowing for the replacement of different carriers 2 to accommodate different sizes of fan light controller PCBs.

[0033] This embodiment describes a comprehensive testing and production equipment for a fan light controller. The carrier 2 is equipped with a positioning pin 22, and the turntable 11 is equipped with a wire clamp 13. The positioning pin 22 facilitates the positioning of the fan light controller PCB board on the carrier 2. Since the fan light controller PCB board has output lines, the wire clamp 13 is used in this embodiment to ensure that the output lines of the fan light controller PCB board are clamped tightly, preventing them from spreading out when the turntable 11 rotates.

[0034] This embodiment of a fan light main controller integrated testing and production equipment includes a liquid dispensing device 3 comprising a multi-axis robotic arm 31 mounted on a frame 1 and a liquid dispensing base 32 mounted on the output end of the multi-axis robotic arm 31. The liquid dispensing base 32 is equipped with an oil dispensing valve 33 and a grease container 34. The input end of the oil dispensing valve 33 is connected to the grease container 34. This embodiment of a fan light main controller integrated testing and production equipment also includes a liquid dispensing device 3 further comprising a pressure glue container 35 mounted on a frame 1. The liquid dispensing base 32 is equipped with a glue dispensing valve 36. The input end of the glue dispensing valve 36 is connected to the pressure glue container 35. The glue dispensing valve 36 and the oil dispensing valve 33 are respectively located on both sides of the liquid dispensing base 32.

[0035] Specifically, during grease application, the multi-axis robot 31 moves the grease dispensing valve 33. When the fan light main controller PCB board reaches the grease dispensing position, the grease dispensing valve 33 opens, and grease is delivered from the grease container 34. After grease application is completed, the grease dispensing valve 33 closes. Then, the multi-axis robot 31 performs adhesive dispensing. During adhesive dispensing, the multi-axis robot 31 moves the adhesive dispensing valve 36. When the fan light main controller PCB board reaches the position, the adhesive dispensing valve 36 opens, and electronic fixing adhesive is delivered from the pressure adhesive container 35. After adhesive dispensing is completed, the adhesive dispensing valve 36 closes, and the multi-axis robot 31 returns to its original position.

[0036] The fan light main controller integrated testing and production equipment described in this embodiment includes a WiFi programming device 4, which includes a WiFi programming socket 41 mounted on a frame 1, a WiFi programming slide cylinder 42 mounted on the WiFi programming socket 41 along the height direction, and a WiFi programming probe 43 mounted on the output end of the WiFi programming slide cylinder 42.

[0037] In this embodiment, the WiFi programming slide cylinder 42 extends, and the WiFi programming probe 43 presses against the programming point on the PCB board of the fan light main controller to start programming. During the programming process, the WiFi programming slide cylinder 42 remains extended, and after programming is completed, the WiFi programming slide cylinder 42 retracts.

[0038] The fan light main controller integrated testing and production equipment described in this embodiment includes an MCU firmware burning device 5, which includes an MCU firmware burning base 51 mounted on a frame 1, an MCU firmware burning slide cylinder 52 mounted on the MCU firmware burning base 51 along the height direction, and an MCU firmware burning probe 53 mounted on the output end of the MCU firmware burning slide cylinder 52.

[0039] In this embodiment, the MCU firmware programming slide cylinder 52 extends, and the MCU firmware programming probe 53 presses against the programming point on the PCB board of the fan light main controller to start programming. During the programming process, the MCU firmware programming slide cylinder 52 remains extended. After programming is completed, the MCU firmware programming slide cylinder 52 retracts.

[0040] The fan light main controller integrated testing and production equipment described in this embodiment includes an MCU firmware burning device 5, which includes a marker pen 54 that is movably mounted on the MCU firmware burning socket 51 and a marker cylinder 55 mounted on the MCU firmware burning socket 51; the output end of the marker cylinder 55 is connected to the marker pen 54.

[0041] Specifically, when the WiFi programming and MCU firmware programming results are OK, the marking cylinder 55 extends, and the marking pen 54 marks the PCB board of the fan light controller as OK. After marking is completed, the marking cylinder 55 retracts.

[0042] The fan light main controller integrated testing production equipment described in this embodiment includes a voltage testing device 6 comprising a fixed base 61 mounted on a frame 1, a fixed plate 62 movably mounted on the fixed base 61, and a fixed slide cylinder 63 for driving the fixed plate 62 to move up and down on the top of the carrier 2; the bottom of the fixed plate 62 is provided with multiple pressure bars 64.

[0043] The voltage testing device 6 includes a test base 65 mounted on the frame 1, a test plate 66 that is movably mounted on the test base 65, and a test slide cylinder 67 for driving the test plate 66 to move up and down at the bottom of the carrier 2; the top of the test plate 66 is provided with a plurality of test probes 68.

[0044] Specifically, in this embodiment, the fixed slide cylinder 63 extends, so that the pressure bar 64 of the fixed plate 62 fixes the PCB board of the fan light main controller. Then, the test slide cylinder 67 extends, and the test probe 68 of the test board 66 performs a voltage test on the PCB board of the fan light main controller. After the voltage test is completed, the fixed slide cylinder 63 and the test slide cylinder 67 are retracted.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A comprehensive testing and production equipment for a fan light main controller, characterized in that: Includes a frame (1); the frame (1) is rotatably equipped with a turntable (11); the turntable (11) is equipped with multiple carriers (2); The frame (1) is provided with a liquid dispensing device (3), a WiFi burning device (4), an MCU firmware burning device (5), and a voltage testing device (6) in sequence along the rotation direction of the turntable (11).

2. The comprehensive testing and production equipment for a fan light main controller according to claim 1, characterized in that: The frame (1) is provided with a rotary drive (12); the output end of the rotary drive (12) is connected to the turntable (11).

3. The comprehensive testing and production equipment for a fan light main controller according to claim 1, characterized in that: The turntable (11) is detachably connected to the carrier (2); the carrier (2) is provided with a fixing hole (21); the fixing hole (21) is threadedly connected to the turntable (11) by a screw.

4. The comprehensive testing and production equipment for a fan light main controller according to claim 1, characterized in that: The carrier (2) is provided with a positioning pin (22); the turntable (11) is provided with a wire clamp (13).

5. The comprehensive testing and production equipment for a fan light main controller according to claim 1, characterized in that: The liquid dispensing device (3) includes a multi-axis manipulator (31) mounted on the frame (1) and a liquid dispensing seat (32) mounted on the output end of the multi-axis manipulator (31); the liquid dispensing seat (32) is provided with a grease dispensing valve (33) and a grease container (34); the input end of the grease dispensing valve (33) is connected to the grease container (34).

6. The comprehensive testing and production equipment for a fan light main controller according to claim 5, characterized in that: The dispensing device (3) also includes a pressure glue tank (35) mounted on the frame (1); the dispensing seat (32) is equipped with a dispensing valve (36); the input end of the dispensing valve (36) is connected to the pressure glue tank (35); The dispensing valve (36) and the oil dispensing valve (33) are respectively located on both sides of the liquid dispensing seat (32).

7. The comprehensive testing and production equipment for a fan light main controller according to claim 1, characterized in that: The WiFi programming device (4) includes a WiFi programming socket (41) mounted on the rack (1), a WiFi programming slide cylinder (42) mounted on the WiFi programming socket (41) along the height direction, and a WiFi programming probe (43) mounted on the output end of the WiFi programming slide cylinder (42).

8. The comprehensive testing and production equipment for a fan light main controller according to claim 1, characterized in that: The MCU firmware burning device (5) includes an MCU firmware burning socket (51) mounted on the frame (1), an MCU firmware burning slide cylinder (52) mounted on the MCU firmware burning socket (51) along the height direction, and an MCU firmware burning probe (53) mounted on the output end of the MCU firmware burning slide cylinder (52).

9. A comprehensive testing and production equipment for a fan light main controller according to claim 8, characterized in that: The MCU firmware burning device (5) includes a marker pen (54) that is movably mounted on the MCU firmware burning socket (51) and a marker cylinder (55) mounted on the MCU firmware burning socket (51); the output end of the marker cylinder (55) is connected to the marker pen (54).

10. A comprehensive testing and production equipment for a fan light main controller according to claim 1, characterized in that: The voltage testing device (6) includes a fixed base (61) on the frame (1), a fixed plate (62) that is movably mounted on the fixed base (61), and a fixed slide cylinder (63) for driving the fixed plate (62) to move up and down on the top of the carrier (2); the bottom of the fixed plate (62) is provided with multiple pressure bars (64). The voltage testing device (6) includes a test base (65) mounted on the frame (1), a test plate (66) movably mounted on the test base (65), and a test slide cylinder (67) for driving the test plate (66) to move up and down at the bottom of the carrier (2); the top of the test plate (66) is provided with a plurality of test probes (68).