High-efficiency overturning inspection equipment for photovoltaic module

Abstract

The utility model relates to the technical field of photovoltaic assembly inspection, and provides a photovoltaic assembly efficient overturning inspection device which comprises a base, vertical supports are arranged on the left side and the right side of the top of the base respectively, and a transverse installation groove is formed in the base. A distance adjusting mechanism which synchronously drives the vertical supports on the two sides to move oppositely and oppositely is installed in the transverse installation groove, installation frames are installed at the top ends of the vertical supports on the two sides, and photovoltaic panel side positioning pieces are rotationally installed on the inner sides of the installation frames on the two sides. And the center of the outer side surface of the left mounting rack is provided with an overturning driving motor for driving the photovoltaic panel side positioning piece to overturn. According to the equipment, efficient, stable and accurate overturning inspection operation on the photovoltaic module is realized. The device not only improves the working efficiency and reduces the labor cost, but also can ensure that the quality and performance of the photovoltaic panel are comprehensively detected, and is of great significance for improving the production quality and benefit of the photovoltaic industry.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module inspection technology, specifically to a high-efficiency flip-over inspection device for photovoltaic modules. Background Technology

[0002] With the ever-increasing global demand for clean energy, the photovoltaic industry has experienced rapid development. As a key component in converting solar energy into electricity, the quality and performance of photovoltaic modules are of paramount importance.

[0003] However, existing photovoltaic module inspection equipment has some shortcomings. On the one hand, many inspection devices are poorly adaptable to photovoltaic panels of different sizes, often only capable of operating on panels of specific specifications, thus limiting their application scope. On the other hand, the conveying and positioning operations during photovoltaic panel inspection are not convenient or smooth enough, potentially leading to low work efficiency. Some equipment lacks stability when clamping photovoltaic panels, easily experiencing shaking during inspection or flipping, affecting the accuracy of inspection results. Furthermore, the flipping function of some equipment is not perfect, and the operation is not flexible enough, making it difficult to achieve rapid and comprehensive inspection. These shortcomings, to some extent, restrict the improvement of efficiency and quality in photovoltaic module production and maintenance.

[0004] Therefore, this solution proposes a high-efficiency photovoltaic module flip-over inspection device to solve the above problems. Utility Model Content

[0005] To overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a high-efficiency photovoltaic module flipping inspection device.

[0006] To achieve the aforementioned objective, the technical solution of this utility model is as follows: a high-efficiency photovoltaic module flipping inspection device includes a base, with vertical supports on both the left and right sides of the top of the base, a horizontal mounting groove inside the base, and an adjustment mechanism that synchronously drives the relative and opposite movements of the two vertical supports inside the horizontal mounting groove. A mounting frame is installed at the top of each of the two vertical supports, and a photovoltaic panel side positioning component is rotatably installed inside each of the two mounting frames. A flipping drive motor that drives the photovoltaic panel side positioning component on that side to flip is installed at the center of the outer side of the left mounting frame.

[0007] The photovoltaic panel side positioning component specifically includes the following structure:

[0008] A C-shaped steel frame that is rotatably mounted on the inner side of the mounting bracket;

[0009] Several guide rollers distributed along the internal length of the C-shaped steel frame to press against the edges of the photovoltaic panels to be inspected;

[0010] Edge clamping plates are distributed vertically and horizontally inside the C-shaped steel frame to clamp the upper and lower edges of the photovoltaic panels to be inspected.

[0011] A vertical mounting groove is set at the center of the inner end face of the C-shaped steel frame;

[0012] Clamping drive components are distributed inside the vertical mounting slot to synchronously drive the upper and lower edge clamping plates to move relative to each other and away from each other.

[0013] Preferably, the adjusting mechanism specifically includes the following structure:

[0014] The first dual-shaft geared motor is installed at the center position inside the horizontal mounting slot;

[0015] The first drive screws are respectively connected to the output ends on both sides of the first dual-axis geared motor;

[0016] The first screw sleeves are threaded onto the first drive screws on both sides and are slidably engaged inside the transverse mounting grooves. The top walls of the first screw sleeves on both sides are respectively connected to the bottom ends of the vertical supports on both sides.

[0017] Preferably, the clamping drive specifically includes the following structure:

[0018] The second dual-shaft geared motor is installed at the center of the vertical mounting slot;

[0019] The second drive screws are respectively connected to the upper and lower output ends of the second dual-axis geared motor;

[0020] The upper and lower second drive screws are respectively threaded onto the upper and lower second drive screws and are slidably engaged inside the vertical mounting groove. The outer walls of the upper and lower second screw sleeves are respectively aligned with the center of the inner side of the upper and lower edge clamping plates.

[0021] Preferably, the left and right ends of the C-shaped steel frame are also provided with vertical mounting slots, and guide components that cooperate with the relative and opposite movements of the upper and lower edge clamping plates are installed in the vertical mounting slots on both sides.

[0022] Preferably, the guide component specifically includes the following structure:

[0023] Guide rods installed inside the side vertical mounting slots;

[0024] Guide sleeves are slidably fitted onto the upper and lower ends of the guide rod, and the outer walls of the upper and lower guide sleeves are respectively connected to the ends of the upper and lower edge clamping plates.

[0025] Preferably, the edge clamping plate has a number of perforations evenly distributed for the guide roller to pass through.

[0026] The beneficial effects of this utility model are reflected in:

[0027] This high-efficiency photovoltaic module flipping inspection equipment has many advantages. First, the adjustable distance mechanism allows for precise control of the movement of the vertical supports on both sides, accommodating photovoltaic panels of different sizes and improving the equipment's versatility and applicability. Second, the guide rollers in the photovoltaic panel side positioning components allow for continued conveying of the photovoltaic panels after clamping and positioning, facilitating panel receiving and delivery and improving work efficiency. Edge clamping plates clamp and fix the photovoltaic panels from both ends, ensuring stability during inspection and flipping, preventing shaking or displacement, and guaranteeing the accuracy and reliability of the inspection. The clamping drive mechanism, through a dual-axis geared motor and lead screw sleeve, enables flexible control of the edge clamping plates, making clamping and releasing operations convenient and efficient. The flipping drive motor allows for rapid and accurate flipping of the photovoltaic panels for comprehensive inspection, improving the comprehensiveness and quality of the inspection.

[0028] In summary, this equipment enables efficient, stable, and accurate flipping inspection of photovoltaic modules. It not only improves work efficiency and reduces labor costs but also ensures comprehensive testing of the quality and performance of photovoltaic panels, which is of great significance for improving the production quality and efficiency of the photovoltaic industry. Simultaneously, its flexible adaptability and reliable performance provide strong support for the production and maintenance of photovoltaic modules, contributing to the further development and expansion of the photovoltaic industry. In practical applications, this equipment can meet the needs of photovoltaic enterprises of different sizes, possessing broad market prospects and application value. Attached Figure Description

[0029] In the attached diagram:

[0030] Figure 1 This is a schematic diagram of the structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the adjusting mechanism of this utility model;

[0032] Figure 3 This is a structural schematic diagram of the photovoltaic panel side positioning component of this utility model;

[0033] Figure 4 This is a schematic diagram of the horizontal half-section structure of the photovoltaic panel side positioning component of this utility model;

[0034] Figure 5 This is a schematic diagram of the clamping drive component of this utility model;

[0035] Figure 6 This is a schematic diagram of the structure of the guide component of this utility model;

[0036] Figure 7 This is a schematic diagram of the internal structure of the C-shaped steel frame of this utility model;

[0037] Figure 8 This is a schematic diagram showing the distribution of this utility model on the working line;

[0038] Explanation of reference numerals in the attached figures:

[0039] 1. Base; 2. Vertical support; 3. Adjustment mechanism; 4. Mounting bracket; 5. Photovoltaic panel side positioning component; 6. Tilting drive motor;

[0040] 11. Horizontal mounting slot;

[0041] 31. First dual-shaft geared motor; 32. First drive screw; 33. First screw sleeve;

[0042] 51. C-shaped steel frame; 52. Guide roller; 53. Edge clamping plate; 54. Clamping drive component; 55. Guide assembly;

[0043] 511. Vertical mounting slot;

[0044] 541. Second dual-shaft geared motor; 542. Second drive screw; 543. Second screw sleeve;

[0045] 551. Guide rod; 552. Guide sleeve. Detailed Implementation

[0046] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, and not all of them. Unless otherwise specified, the embodiments and features described in this application can be combined with each other. All other embodiments obtained by those skilled in the art based on the embodiments of the utility model without creative effort are within the scope of protection of the utility model.

[0047] It should be noted that if the utility model embodiment involves directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0048] Furthermore, "multiple" refers to two or more. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by the utility model.

[0049] Please refer to the instruction manual appendix. Figures 1-8This utility model provides a high-efficiency photovoltaic module flipping inspection device, comprising a base 1, with vertical supports 2 on both the left and right sides of the top of the base 1, and a horizontal mounting groove 11 inside the base 1. An adjustment mechanism 3 is installed within the horizontal mounting groove 11. The adjustment mechanism 3 includes a first dual-axis geared motor 31 installed at the center of the horizontal mounting groove 11. This motor has stable power output and can precisely control the movement of the two vertical supports 2. The output ends of the first dual-axis geared motor 31 are respectively connected to first drive screws 32, which convert the rotational motion of the motor into linear motion. There are also first screw sleeves 33, threaded onto the first drive screws 32 on both sides and slidably engaged within the horizontal mounting groove 11. The top walls of the first screw sleeves 33 are tightly connected to the bottom ends of the two vertical supports 2. The movement of the first screw sleeves 33 drives the vertical supports 2 to move relative to or away from each other, thereby achieving adaptive adjustment for photovoltaic panels of different sizes.

[0050] Mounting brackets 4 are installed at the top of both vertical supports 2. Photovoltaic panel side positioning components 5 are rotatably mounted inside the mounting brackets 4. The photovoltaic panel side positioning components 5 include a C-shaped steel frame 51 rotatably mounted on the inner side of the mounting bracket 4, which has a stable structure and provides reliable support for subsequent components. Several guide rollers 52 are distributed along the internal length of the C-shaped steel frame 51. These guide rollers 52 can still transport the photovoltaic panels after they are clamped and positioned, allowing for receiving photovoltaic panels from the front conveyor belt and sending them out after inspection. Parallel edge clamping plates 53 distributed inside the C-shaped steel frame 51 can clamp and fix the photovoltaic panels from both ends, ensuring stability during inspection and flipping. A vertical mounting groove 511 located at the center of the inner end face of the C-shaped steel frame 51 provides installation space for related components. A clamping drive component 54 is distributed within the vertical mounting groove 511, including a second dual-axis reduction motor 541 installed at the center of the vertical mounting groove 511. The second drive screws 542, respectively connected to the upper and lower output ends of the second dual-axis geared motor 541, transmit the motor's power to relevant components. The second screw sleeves 543, respectively threaded onto the upper and lower second drive screws 542 and slidably engaged within the vertical mounting groove 511, have their outer walls tightly abutting the inner center of the upper and lower edge clamping plates 53. The movement of the second screw sleeves 543 drives the edge clamping plates 53 to move relative to or away from each other, thus clamping or releasing the edge of the photovoltaic panel. Clamping occurs during flipping, and releases after flipping.

[0051] The C-shaped steel frame 51 also has vertical mounting slots 511 on both the left and right ends. Guide components 55 are installed in both vertical mounting slots 511. Each guide component 55 includes a guide rod 551 installed inside the side vertical mounting slot 511, which provides stable guidance. Guide sleeves 552 are slidably fitted onto the upper and lower ends of the guide rods 551. The outer walls of the upper and lower guide sleeves 552 are aligned with the ends of the upper and lower edge clamping plates 53, ensuring that the edge clamping plates 53 remain straight and stable during movement. A flipping drive motor 6 is installed at the center of the outer side of the left mounting frame 4, driving the photovoltaic panel side positioning component 5 to flip. This motor drives the photovoltaic panel to flip when the side positioning components 5 clamp the photovoltaic panel, facilitating comprehensive inspection. Several through holes are evenly distributed on the edge clamping plate 53 for the guide roller 52 to pass through, ensuring good contact and smooth operation between the guide roller 52 and the photovoltaic panel.

Claims

1. A high-efficiency photovoltaic module flipping inspection device, comprising a base (1), characterized in that, Vertical supports (2) are provided on the left and right sides of the top of the base (1). A horizontal mounting groove (11) is provided inside the base (1). An adjustment mechanism (3) is installed inside the horizontal mounting groove (11) to synchronously drive the vertical supports (2) on both sides to move relative to each other and away from each other. A mounting frame (4) is installed at the top of the vertical supports (2) on both sides. A photovoltaic panel side positioning component (5) is rotatably installed on the inner side of the mounting frame (4) on both sides. A flipping drive motor (6) is installed at the center of the outer side of the mounting frame (4) on the left side to drive the photovoltaic panel side positioning component (5) on that side to flip.

2. The high-efficiency photovoltaic module flipping inspection equipment according to claim 1, characterized in that, The photovoltaic panel side positioning component (5) specifically includes the following structure: A C-shaped steel frame (51) is rotatably mounted on the inner side of the mounting bracket (4); Several guide rollers (52) distributed along the internal length of the C-shaped steel frame (51) are used to press against the edge of the photovoltaic panel to be inspected. Edge clamping plates (53) are distributed vertically and horizontally inside the C-shaped steel frame (51) to clamp the upper and lower edges of the photovoltaic panel to be inspected. A vertical mounting groove (511) is provided at the center of the inner end face of the C-shaped steel frame (51). Clamping drive components (54) are distributed inside the vertical mounting groove (511) to synchronously drive the upper and lower edge clamping plates (53) to move relative to each other and away from each other.

3. The high-efficiency photovoltaic module flipping inspection equipment according to claim 1, characterized in that, The adjusting mechanism (3) specifically includes the following structure: The first dual-shaft geared motor (31) is installed at the center of the transverse mounting slot (11). The first drive screws (32) are respectively connected to the output ends on both sides of the first dual-axis reduction motor (31). The first screw sleeves (33) are threaded onto the first drive screws (32) on both sides and are slidably engaged inside the transverse mounting groove (11). The top walls of the first screw sleeves (33) on both sides are respectively connected to the bottom ends of the vertical supports (2) on both sides.

4. The high-efficiency photovoltaic module flipping inspection equipment according to claim 2, characterized in that, The clamping drive (54) specifically includes the following structure: The second dual-shaft geared motor (541) is installed at the center of the vertical mounting slot (511). The second drive screws (542) are respectively connected to the upper and lower output ends of the second dual-axis reduction motor (541); The second screw sleeves (543) are respectively threaded onto the upper and lower second drive screws (542) and slidably engaged inside the vertical mounting groove (511). The outer walls of the upper and lower second screw sleeves (543) are respectively connected to the center of the inner side of the upper and lower edge clamping plates (53).

5. The high-efficiency photovoltaic module flipping inspection equipment according to claim 2, characterized in that, The left and right ends of the C-shaped steel frame (51) are also provided with the vertical mounting groove (511), and the vertical mounting groove (511) on both sides is equipped with guide components (55) that move relative to and away from the edge clamping plates (53) above and below.

6. The high-efficiency photovoltaic module flipping inspection device according to claim 5, characterized in that, The guiding component (55) specifically includes the following structure: Guide rod (551) installed inside the vertical mounting groove (511) on the side. Guide sleeves (552) are slidably fitted onto the upper and lower ends of the guide rod (551), and the outer walls of the upper and lower guide sleeves (552) are respectively connected to the ends of the upper and lower edge clamping plates (53).

7. The high-efficiency photovoltaic module flipping inspection equipment according to claim 2, characterized in that, The edge clamping plate (53) has several perforations evenly distributed for the guide roller (52) to pass through.

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