Material sterilization device for feed additive production

Abstract

The utility model relates to the technical field of feed additive sterilization, and discloses a material sterilization device for feed additive production, which comprises a processing shell, the top of the processing shell is rotatably connected with a rotating cover, and the top of the rotating cover is fixedly connected with a stirring assembly for providing rotating capacity. The outer portion of the stirring assembly is fixedly connected with two connecting shafts, the outer portions of the two connecting shafts are fixedly connected with a plurality of shells, the inner walls of the shells are slidably connected with elastic assemblies for providing storage elastic force, the outer portions of the elastic assemblies are fixedly connected with scrapers, the outer portions of the two shells are fixedly connected with stirring rollers, and the outer portions of the two shells are fixedly connected with the stirring rollers. And the bottom of the stirring assembly is fixedly connected with a connecting ring. According to the device disclosed by the utility model, not only are the safety and the nutritional value of the feed additive improved, but also the production process is optimized, the material purity is improved, the interference of external impurities is avoided, and the effect of improving the sterilization efficiency is achieved.

Description

Technical Field

[0001] This utility model relates to the field of feed additive sterilization technology, and in particular to a sterilization device for materials used in feed additive production. Background Technology

[0002] With the rapid development of the aquaculture industry, the demand for feed additives is increasing, making the safety and hygiene of feed additives a crucial issue for the industry. Currently, the sterilization devices commonly used in feed additive production still have certain shortcomings in sterilization technology.

[0003] In existing technologies, some devices sterilize feed additives using organic acids, ultraviolet light, and high temperatures. However, the feed additives cannot be stirred during the sterilization process, resulting in incomplete sterilization and reduced sterilization efficiency. Therefore, a material sterilization device for feed additive production is proposed. Utility Model Content

[0004] This utility model proposes a material sterilization device for feed additive production, which aims to improve the problems of incomplete sterilization effect and low working efficiency of some existing devices.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A sterilization device for feed additive production materials includes a processing shell, a rotating cover rotatably connected to the top of the processing shell, a stirring assembly providing rotational capability fixedly connected to the top of the rotating cover, two connecting shafts fixedly connected to the outside of the stirring assembly, multiple outer shells fixedly connected to the outside of each of the two connecting shafts, elastic components providing storage elasticity slidably connected to the inner walls of each of the multiple outer shells, scrapers fixedly connected to the outside of the elastic components, stirring rollers fixedly connected to the outside of each of the two outer shells, and a connecting ring fixedly connected to the bottom of the stirring assembly.

[0007] The above technical solution, through the combination of a mixing component and an elastic component, effectively improves the uniformity of sterilization. The scraper design of the elastic component allows for flexible adjustment of its contact with the inner wall of the outer shell, ensuring that the material is fully mixed and sterilized during processing, avoiding dead corners. Simultaneously, the mixing roller improves material movement and mixing efficiency, enhancing production efficiency and product quality, thereby ensuring the safety and nutritional value of the feed additive.

[0008] As a further description of the above technical solution:

[0009] The stirring assembly includes a motor, the bottom of which is fixedly connected to the top of the rotating cover. The output end of the motor is fixedly connected to a rotating tube, and the inner wall of the rotating tube has multiple air transmission holes.

[0010] In the above technical solution, the motor is connected to the rotating cover via a rotating tube, enhancing the equipment's power system. The inner wall of the rotating tube has multiple air-transmitting holes, allowing air to be introduced during stirring, promoting thorough mixing and uniform heating of the materials. This also increases airflow circulation, contributing to improved sterilization effect and efficiency. This design not only enhances sterilization uniformity but also effectively reduces material adhesion, ensuring stable equipment operation and high production efficiency.

[0011] As a further description of the above technical solution:

[0012] The elastic component includes a sliding post, the outer side of which is slidably connected to the inner wall of the housing, and a spring is fixedly connected to the outer side of the sliding post, the other end of which is fixedly connected to the inner wall of the housing.

[0013] The aforementioned technical solution effectively enhances the flexibility and adaptability of the sterilization device. The sliding column, slidably connected to the inner wall of the outer casing, can automatically adjust its position according to changes in the material, thereby achieving more precise pressure control and ensuring the stability of the material during processing. The spring provides continuous elastic support, allowing the scraper to closely adhere to the inner wall, optimizing material mixing and sterilization effects. This design not only improves sterilization efficiency but also extends the equipment's service life and reduces maintenance costs.

[0014] As a further description of the above technical solution:

[0015] The processing shell is fixedly connected to the outside of a feed pipe, the top of the feed pipe is fixedly connected to a feed box, and the feed box is fixedly connected to the outside of a feeding assembly that provides rotational capability.

[0016] The above technical solution, with its external feed pipe and feed box design, makes material conveying more efficient and convenient. The top of the feed box is equipped with a discharge assembly that provides rotational capability, enabling automated discharge and ensuring that materials enter the processing shell evenly and stably. This design not only improves production efficiency and reduces the need for manual operation but also effectively prevents material waste and contamination. Furthermore, the feed pipe design helps optimize material flow, making the entire sterilization process smoother and laying a good foundation for subsequent processing stages.

[0017] As a further description of the above technical solution:

[0018] The feeding assembly includes a second motor, which is externally fixedly connected to the outside of the feeding box. The output end of the second motor is fixedly connected to a feeding roller, and the other end of the feeding roller is rotatably connected to the inner wall of the feeding box.

[0019] The above technical solution achieves efficient and stable material conveying through the combination of motor two and the feeding roller. Motor two, fixed to the outside of the feed hopper, provides powerful motor to ensure smooth rotation of the feeding roller and uniform material delivery from the feed hopper to the processing chamber. This design not only improves material feeding efficiency but also allows for flexible adjustment of the feeding speed according to production needs, adapting to different types and particle sizes of raw materials. Furthermore, the feeding roller's rotatable connection to the inner wall of the feed hopper minimizes material blockage and retention, ensuring the continuity and stability of the entire production process and improving the overall efficiency and reliability of the equipment.

[0020] As a further description of the above technical solution:

[0021] Two fixing blocks are fixedly connected to the bottom of both the left and right ends of the processing shell, and a sealing plate is slidably connected to the inner wall of the two fixing blocks.

[0022] The above technical solution incorporates two fixing blocks fixedly connected to the bottom of the left and right ends of the processing shell, enhancing the sealing and safety of the equipment. The sliding connection of the enclosed plate to the inner wall of the fixing blocks effectively prevents material leakage during processing and facilitates material entry and exit management. The sliding function of the enclosed plate allows operators to quickly open or close it as needed, facilitating cleaning and maintenance. Furthermore, this design helps prevent the entry of external impurities during processing, ensuring material purity and processing effectiveness, and improving the safety and hygiene standards of the production process.

[0023] As a further description of the above technical solution:

[0024] A fixing plate is fixedly connected to the outside of the processing shell, a bottom plate is fixedly connected to the bottom of the fixing plate, and an air inlet pipe is rotatably connected to the inner wall of the connecting ring.

[0025] The aforementioned technical solution, with its fixed plate and base plate design for the external connection of the processing shell, provides stability and robustness to the equipment, ensuring minimal shaking during processing. The base plate, fixedly connected to the bottom of the fixed plate, effectively supports the entire device, enhancing safety. The inner wall of the connecting ring is rotatably connected to the air inlet pipe, allowing smooth airflow during processing, further improving material mixing and sterilization effects. The air inlet pipe also allows for airflow adjustment during processing, helping to maintain suitable temperature and humidity, optimizing the uniformity and efficiency of material handling. This overall design not only enhances the functionality of the equipment but also ensures higher production efficiency and material quality.

[0026] As a further description of the above technical solution:

[0027] An air storage tank is fixedly connected to the bottom of the air intake pipe, and a connecting pipe is fixedly connected to the outside of the air storage tank.

[0028] The aforementioned technical solution features an air storage tank at the bottom of the air inlet pipe that not only effectively stores gas, ensuring a continuous and stable airflow, but also allows for convenient connection to other gas source systems via connecting pipes, enabling flexible gas supply. This design improves the flexibility of airflow regulation, optimizes material mixing and sterilization effects, thereby enhancing production efficiency and product quality. Simultaneously, enhanced gas pressure control helps reduce energy consumption, improving the overall economy and sustainability of the equipment.

[0029] This utility model has the following beneficial effects:

[0030] 1. In this invention, the combination of rotating and stirring components significantly improves the sterilization effect and material processing efficiency. The stirring component on the rotating cover, combined with the elastic component on the inner wall, not only ensures thorough stirring of materials during processing but also effectively prevents the formation of dead corners. During stirring, air is introduced through the air vents in the rotating tube, promoting airflow circulation, which helps to achieve uniform heating and sterilization, improving the uniformity of material processing. Furthermore, the close contact between the scraper of the elastic component and the outer shell provides continuous pressure support, ensuring the stability and anti-sticking properties of the materials, extending the equipment's service life, and reducing maintenance costs. This device not only improves the safety and nutritional value of feed additives but also optimizes the production process, enhances material purity, avoids interference from external impurities, and achieves the effect of improving sterilization efficiency.

[0031] 2. In this utility model, the design of sliding connections and fixed components allows for easy disassembly and cleaning of all parts of the equipment, avoiding the risk of material residue and cross-contamination. Furthermore, the flexible design of the elastic components and scraper ensures effective contact with the inner wall during cleaning, guaranteeing the removal of residual material. The rational layout of the feed pipe and discharge components not only accelerates the material conveying speed but also simplifies material loading and unloading operations, saving labor. Simultaneously, the design of the equipment's fixing blocks and sealing plates enhances sealing, reducing the possibility of material leakage and further improving the safety and efficiency of the production process. This device improves practicality and the hygiene standards of the equipment, facilitating subsequent cleaning and reducing overall costs. Attached Figure Description

[0032] Figure 1 This is a perspective view of a material sterilization device for feed additive production proposed in this utility model;

[0033] Figure 2 This is a schematic diagram of the rotating cover structure of a sterilization device for feed additive production materials proposed in this utility model;

[0034] Figure 3 This is a cross-sectional view of the outer shell structure of a material sterilization device for feed additive production proposed in this utility model;

[0035] Figure 4 This is a cross-sectional view of the scraper structure of a sterilization device for materials used in the production of feed additives proposed in this utility model.

[0036] Figure 5 This is a schematic diagram of the feeding roller structure of a material sterilization device for feed additive production proposed in this utility model;

[0037] Figure 6 This is a schematic diagram of the gas storage box structure of a sterilization device for materials used in the production of feed additives proposed in this utility model.

[0038] Figure 7 This is a cross-sectional view of the processing shell structure of a sterilization device for feed additive production proposed in this utility model.

[0039] Legend:

[0040] 1. Processing shell; 2. Rotating cover; 3. Motor 1; 4. Air inlet; 5. Connecting shaft; 6. Outer shell; 7. Sliding column; 8. Spring; 9. Scraper; 10. Agitating roller; 11. Connecting ring; 12. Feed pipe; 13. Feed box; 14. Motor 2; 15. Discharge roller; 16. Fixing block; 17. Sealing plate; 18. Base plate; 19. Air inlet pipe; 20. Air storage box; 21. Connecting pipe; 22. Fixing plate; 23. Rotating pipe. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Reference Figures 1 to 7This utility model provides an embodiment of a material sterilization device for feed additive production, comprising a processing shell 1, which serves as the outer shell 6 of the entire device, providing structural support and protection for internal components. A rotating cover 2 is rotatably connected to the top of the processing shell 1; this rotatable cover facilitates internal maintenance and cleaning while providing a seal to prevent external contaminants from entering. A stirring assembly providing rotational capability is fixedly connected to the top of the rotating cover 2, driven by a motor 3. The stirring assembly is responsible for uniformly mixing the various components of the feed additive. Two connecting shafts 5 are fixedly connected externally to the stirring assembly, serving as connecting parts between the stirring assembly and the outer shell 6, transmitting power to the stirring assembly, and providing stable support. Multiple outer shells 6 are fixedly connected externally to each of the two connecting shafts 5, forming a space for stirring and sterilization. The inner walls are designed with sliding connections to facilitate the movement of elastic components. Elastic components providing stored elasticity, including sliding columns 7 and springs 8, are slidably connected to the inner walls of the multiple outer shells 6, providing a certain amount of stored elasticity to help the scraper 9 effectively scrape the material, preventing the material from adhering to the inner walls of the outer shells 6, and improving sterilization and mixing efficiency. A scraper 9 is fixedly connected to the outside of the elastic component. By contacting the inner wall of the outer shell 6, the scraper 9 effectively scrapes away residual material, ensuring full utilization and uniform mixing of the material. A stirring roller 10 is fixedly connected to the outside of both outer shells 6, working in conjunction with the stirring component to enhance the stirring effect of the material and ensure that the feed additive is uniformly mixed during processing. A connecting ring 11 is fixedly connected to the bottom of the stirring component, connecting the stirring component to the air inlet pipe 19, ensuring gas flow and exchange, and providing the necessary gas environment for the sterilization process.

[0043] The mixing assembly includes a motor 3, which provides the power source to drive the entire mixing assembly and ensure thorough mixing of materials. The bottom of motor 3 is fixedly connected to the top of rotating cover 2. A rotating tube 23 is fixedly connected to the output end of motor 3, serving as a gas transmission channel. Air transmission holes 4 on the inner wall allow gas to enter the mixing area, helping to improve sterilization efficiency. Multiple air transmission holes 4 are provided on the inner wall of rotating tube 23. The elastic assembly includes a sliding column 7, which is slidably connected to the inner wall of outer shell 6. A spring 8 is fixedly connected to the outside of sliding column 7, and the other end of spring 8 is fixedly connected to the inner wall of outer shell 6. A feed pipe 12 is fixedly connected to the outside of processing shell 1 for feeding raw materials into processing shell 1. The design must ensure smooth flow of raw materials and have a certain degree of sealing to prevent dust leakage. A feed box 13 is fixedly connected to the top of feed pipe 12, serving as a raw material storage and distribution device, controlling the inflow rate of raw materials to ensure the continuity and stability of production. The feed box 13 is externally fixedly connected to a feeding assembly that provides rotation capability, including a motor 14 and a feeding roller 15, which is responsible for outputting the processed material from the feed box 13 to ensure the smooth transfer of the product.

[0044] The feeding assembly includes a second motor 14, which is externally fixed to the outside of the feeding box 13. A feeding roller 15 is fixedly connected to the output end of the second motor 14, and the other end of the feeding roller 15 is rotatably connected to the inner wall of the feeding box 13. Two fixed blocks 16 are fixedly connected to the bottom of both ends of the processing shell 1, providing stable support, ensuring the sliding and positioning of the sealing plate 17, and preventing material leakage during processing. The sealing plate 17 is slidably connected to the inner walls of the two fixed blocks 16, adjusting the pressure and airtightness inside the processing shell 1, preventing external air from entering and affecting the sterilization effect. A fixed plate 22 is fixedly connected to the outside of the processing shell 1, providing additional support and stability, ensuring the stability of the entire device during operation. A base plate 18 is fixedly connected to the bottom of the fixed plate 22, serving as the bottom support of the entire device, bearing the weight of the entire equipment, and ensuring safety and stability. An air inlet pipe 19 is rotatably connected to the inner wall of the connecting ring 11, connecting to the air storage box 20, providing high-temperature gas for the processing process. A gas storage tank 20 is fixedly connected to the bottom of the air inlet pipe 19 to store and regulate gas pressure, ensuring a stable gas supply during processing. A connecting pipe 21 is fixedly connected to the outside of the gas storage tank 20 to discharge or recycle the sterilized gas, ensuring a safe and hygienic working environment.

[0045] Working principle: The operator feeds the material into the feed box 13, and simultaneously starts motor 14 to drive the feed roller 15 to rotate, so that the material enters the processing shell 1 in an orderly manner. This prevents the material from accumulating at the bend of the feed pipe 12 during material transfer and thus preventing it from entering the processing shell 1. When the material enters the processing shell 1, motor 3 is started to drive the rotating pipe 23 to rotate, connecting the connecting ring 11 to the air inlet pipe 19. The connecting pipe 21 is connected to the external instrument that transmits high-temperature water vapor. When the material adheres to the inner wall of the processing shell 1, it is scraped off the inner wall of the processing shell 1. The connecting shaft 5 drives the outer shell 6, which in turn drives the scraper 9 via the spring 8 and the sliding column 7 to stir the material. While stirring, high-temperature steam is transmitted through the rotating pipe 23 connected to the air inlet pipe 19. The air transmission holes 4 on the inner wall of the rotating pipe 23 can spray high-temperature gas onto the feed inside for uniform sterilization while the stirring roller 10 is stirring. After sterilization, the high-temperature gas is stopped, the motor 3 is turned off, the rotating pipe 23 stops rotating, and the material accumulates inside the processing shell 1. When the internal temperature of the machine has completely cooled down or reached a safe temperature, the closing plate 17 is pulled to collect the material for subsequent manual drying.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sterilization device for materials used in feed additive production, comprising a processing shell (1), characterized in that: The top of the processing shell (1) is rotatably connected to a rotating cover (2), and the top of the rotating cover (2) is fixedly connected to a stirring assembly that provides rotational capability. The stirring assembly is fixedly connected to two connecting shafts (5), and multiple outer shells (6) are fixedly connected to the outside of each of the two connecting shafts (5). The inner walls of the multiple outer shells (6) are slidably connected to an elastic assembly that provides storage elastic force. The outside of the elastic assembly is fixedly connected to a scraper (9), and the outside of each of the two outer shells (6) is fixedly connected to a stirring roller (10). The bottom of the stirring assembly is fixedly connected to a connecting ring (11).

2. The sterilization device for feed additive production materials according to claim 1, characterized in that: The stirring assembly includes a motor (3), the bottom of which is fixedly connected to the top of the rotating cover (2), and the output end of the motor (3) is fixedly connected to a rotating tube (23). The inner wall of the rotating tube (23) is provided with multiple air transmission holes (4).

3. The sterilization device for materials used in feed additive production according to claim 1, characterized in that: The elastic component includes a sliding column (7), the outside of which is slidably connected to the inner wall of the outer shell (6), and a spring (8) is fixedly connected to the outside of the sliding column (7), the other end of which is fixedly connected to the inner wall of the outer shell (6).

4. The sterilization device for materials used in feed additive production according to claim 1, characterized in that: The processing shell (1) is fixedly connected to the outside of a feed pipe (12), and a feed box (13) is fixedly connected to the top of the feed pipe (12). A feeding assembly that provides rotation capability is fixedly connected to the outside of the feed box (13).

5. The sterilization device for materials used in feed additive production according to claim 4, characterized in that: The feeding assembly includes a second motor (14), which is fixedly connected to the outside of the feeding box (13). The output end of the second motor (14) is fixedly connected to a feeding roller (15), and the other end of the feeding roller (15) is rotatably connected to the inner wall of the feeding box (13).

6. The sterilization device for materials used in feed additive production according to claim 1, characterized in that: The bottom of both the left and right ends of the processing shell (1) are fixedly connected to two fixing blocks (16), and the inner walls of the two fixing blocks (16) are slidably connected to a sealing plate (17).

7. The sterilization device for materials used in feed additive production according to claim 1, characterized in that: The processing shell (1) is fixedly connected to a fixing plate (22) on the outside, and a bottom plate (18) is fixedly connected to the bottom of the fixing plate (22). An air inlet pipe (19) is rotatably connected to the inner wall of the connecting ring (11).

8. The sterilization device for materials used in feed additive production according to claim 7, characterized in that: The bottom of the air inlet pipe (19) is fixedly connected to an air storage box (20), and the outside of the air storage box (20) is fixedly connected to a connecting pipe (21).

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