Floor material mixing production equipment capable of rapidly adjusting proportion

Abstract

The utility model discloses floor material mixing production equipment capable of quickly adjusting the proportion, which belongs to the technical field of building material production, and is characterized by comprising a tank body, a proportioning component is arranged at the top of the tank body, a stirring component is arranged in the tank body, the proportioning component comprises a top plate fixedly connected to the top of the tank body, and the stirring component is arranged in the tank body. According to the floor material mixing production equipment, the problems that a large amount of time is consumed during raw material proportioning due to the fact that existing floor material mixing production equipment cannot conveniently, rapidly and accurately control the raw material proportioning, meanwhile, operation errors are prone to occurring due to fatigue under long-time proportioning operation, and the production efficiency is high can be solved. The problems that the production efficiency and quality of the terrace material are influenced due to the fact that the terrace material is not convenient to stir for multiple times, different materials are difficult to fully disperse and blend in the production of different terrace projects, and the uniformity of the terrace material is influenced are solved.

Description

Technical Field

[0001] This utility model relates to the field of building material production technology, and in particular to a flooring material mixing and production equipment with a rapidly adjustable proportion. Background Technology

[0002] In building construction, the mixing and production of flooring materials is a crucial step. Traditional flooring material mixing equipment often has some shortcomings, such as insufficient flexibility and speed in adjusting the proportions. In actual production, different flooring projects may require different proportions of flooring materials to meet different performance requirements such as strength, wear resistance, and slip resistance.

[0003] When existing concrete mixers are used in winter, the cold weather can easily cause the concrete to freeze, which affects the mixing process. In addition, after mixing, the inner sidewalls of the mixer will absorb the raw materials or residual concrete. Ordinary mixing devices require manual high-pressure water flushing with a hose, which not only wastes workers' time cleaning the construction site, but also requires water pumps to remove the water, which is extremely troublesome.

[0004] The existing patent (publication number: CN219748489U) discloses a prestressed concrete material mixing equipment. After the concrete is mixed, the connecting pipe delivers clean water to the nozzle to spray water on the side wall. The hydraulic telescopic rod drives the annular plate to drive the cleaning brush to wash the inner wall of the mixing tank back and forth. It can automatically clean the concrete and effectively clean it, reducing the labor of workers. At the same time, in winter, the electric heating plate is activated to heat the water in the heating chamber to prevent the concrete from freezing.

[0005] To address the aforementioned issues, existing patents offer solutions. Existing flooring material mixing and production equipment is not conducive to rapid and precise control of raw material ratios, resulting in a significant time consumption during the ratio process. Furthermore, prolonged ratio operations can easily lead to operational errors due to fatigue, thereby affecting the production efficiency and quality of flooring materials. Moreover, it is not convenient to perform multiple mixing operations on flooring materials, making it difficult for different materials to be fully dispersed and blended in the production of different flooring projects, thus affecting the uniformity of the flooring materials.

[0006] To address this, a flooring material mixing and production equipment with rapidly adjustable proportions is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a flooring material mixing and production equipment with a rapidly adjustable ratio. This solves the problems of existing flooring material mixing and production equipment, which is not convenient for quickly and accurately controlling the raw material ratio, resulting in a lot of time being spent on raw material ratio. At the same time, under long-term ratio operation, it is easy to make operational errors due to fatigue, thereby affecting the production efficiency and quality of flooring materials. Moreover, it is not convenient to perform multiple mixing of flooring materials, which makes it difficult for different materials to be fully dispersed and blended in the production of different flooring projects, affecting the uniformity of the flooring materials.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a flooring material mixing and production equipment with rapidly adjustable proportions, comprising a tank, a proportioning component being provided on the top of the tank, and a stirring component being provided inside the tank;

[0009] The proportioning assembly includes a top plate fixedly connected to the top of the tank, a measuring cylinder bolted to the top of the top plate, a limit block fixedly connected inside the top plate, a limit slide rod on the outside of the measuring cylinder, the limit slide rod being slidably connected to the limit block, a control valve at the bottom of the measuring cylinder, a fixing plate fixedly connected to the inside of the measuring cylinder, a gravity sensor at the bottom of the fixing plate, and a feedback control module bolted to the top of the top plate, the feedback control module being electrically connected to the gravity sensor.

[0010] Preferably, the stirring assembly includes a drive motor fixedly connected to the top of the tank, a rotating shaft fixedly connected to the output end of the drive motor, and a swing seat fixedly connected to the outer side of the rotating shaft.

[0011] Preferably, a support plate is rotatably connected to the inner side of the swing seat, a first limiting seat is fixedly connected to the outer side of the bottom of the rotating shaft, a limiting rod is rotatably connected to the inner side of the first limiting seat, a second limiting seat is rotatably connected to the outer side of the limiting rod, and the second limiting seat is fixedly connected to the support plate.

[0012] Preferably, a first stirring rod is rotatably connected to the inner side of the support plate, a spiral fin is fixedly connected to the bottom of the first stirring rod, and a second stirring rod is fixedly connected to the bottom of the rotating shaft.

[0013] Preferably, a storage tank is fixedly connected to the outside of the tank body, a metering pump is bolted to the top of the storage tank, the inlet of the metering pump is connected to the storage tank, the output of the metering pump is connected to an annular connecting pipe, and the bottom of the annular connecting pipe is connected to a nozzle.

[0014] Preferably, a solid mixing frame is fixedly connected to the top side inside the tank, a rubber stirring rod is fixedly connected to the outside of the rotating shaft, the rubber stirring rod is located inside the solid mixing frame, and a solenoid valve is provided at the bottom of the solid mixing frame.

[0015] Preferably, the bottom of the tank is connected to a discharge pipe, and a discharge valve is provided on the outside of the discharge pipe.

[0016] Preferably, a shock-absorbing seat is fixedly connected to the outside of the tank, and a controller is bolted inside the shock-absorbing seat.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application can precisely control the amount of each solid raw material added through the proportioning component to achieve accurate proportioning. At the same time, the proportioning control parameters can be adjusted through the control system to meet the requirements of different flooring projects that require different proportions of flooring materials. Compared with traditional mixing equipment that requires manual batching, this device can ensure the accurate proportion of flooring materials produced each time, so as to ensure the stable performance of subsequent products and meet the strict requirements of different projects for the performance of flooring materials.

[0019] 2. This application enables multiple mixing of added raw materials through the mixing component. Compared with the traditional single mixing blade, the mixing system of this device can form a oscillating mixing structure. At the same time, under the action of multiple mixing rods, the material can be fully turned over to achieve mixing of materials from different directions and angles, so as to fully mix various raw materials, effectively improve the mixing uniformity, and improve product quality. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of a flooring material mixing and production equipment with rapidly adjustable proportions according to this utility model;

[0021] Figure 2 This is a cross-sectional view of the tank body of this utility model;

[0022] Figure 3 This is a cross-sectional view of the proportioning component of this utility model;

[0023] Figure 4 This is a cutout diagram of the stirring assembly of this utility model;

[0024] Figure 5 This is a cutout diagram of the tank body of this utility model.

[0025] In the diagram, 1. Tank; 2. Storage tank; 3. Metering pump; 4. Proportioning assembly; 401. Top plate; 402. Metering cylinder; 403. Limiting block; 404. Limiting slide bar; 405. Control valve; 406. Fixing plate; 407. Gravity sensor; 408. Feedback control module; 5. Stirring assembly; 501. Drive motor; 502. Rotating shaft; 503. Swing seat; 504. Support plate; 505. First limiting seat; 506. Limiting rod; 507. Second limiting seat; 508. First stirring rod; 509. Spiral fins; 510. Second stirring rod; 6. Annular connecting pipe; 7. Nozzle; 8. Solid mixing frame; 9. Rubber stirring rod; 10. Solenoid valve; 11. Discharge pipe; 12. Discharge valve; 13. Shock absorber seat; 14. Controller. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A flooring material mixing and production equipment with rapidly adjustable proportions includes a tank 1, a proportioning component 4 on the top of the tank 1, and a mixing component 5 inside the tank 1.

[0029] The proportioning component 4 includes a top plate 401 fixedly connected to the top of the tank 1. A measuring cylinder 402 is bolted to the top of the top plate 401. A limiting block 403 is fixedly connected inside the top plate 401. A limiting slide rod 404 is slidably connected to the outside of the measuring cylinder 402. A control valve 405 is provided at the bottom of the measuring cylinder 402. A fixing plate 406 is fixedly connected to the inside of the measuring cylinder 402. A gravity sensor 407 is provided at the bottom of the fixing plate 406. A feedback control module 408 is bolted to the top of the top plate 401. The feedback control module 408 is electrically connected to the gravity sensor 407.

[0030] In this embodiment: the raw materials to be processed are stored in the metering cylinder 402. Then, the control valve 405 at the bottom of the metering cylinder 402 is opened under the command of the control system. The solid raw materials fall by gravity. During the fall, the gravity sensor 407 monitors the weight of the raw materials inside the metering cylinder 402 in real time through the fixing plate 406 and transmits the data to the feedback control module 408. The feedback control module 408 compares the actual weight data with the preset target value. Once the set weight is reached, the feedback control module 408 sends a closing command to the control valve 405 to accurately control the amount of each solid raw material added. At the same time, the limit block 403 and the limit slide bar 404 limit the horizontal direction of the metering cylinder 402 to ensure that the gravity sensor 407 can accurately monitor the gravity change of the metering cylinder 402. Then, the solid raw materials fall into the solid mixing frame 8.

[0031] Specifically, such as Figure 4 As shown, the stirring assembly 5 includes a drive motor 501 fixedly connected to the top of the tank 1, a rotating shaft 502 fixedly connected to the output end of the drive motor 501, and a swing seat 503 fixedly connected to the outer side of the rotating shaft 502.

[0032] Specifically, such as Figure 4 As shown, a support plate 504 is rotatably connected to the inner side of the swing seat 503, a first limiting seat 505 is fixedly connected to the outer side of the bottom of the rotating shaft 502, a limiting rod 506 is rotatably connected to the inner side of the first limiting seat 505, a second limiting seat 507 is rotatably connected to the outer side of the limiting rod 506, and the second limiting seat 507 is fixedly connected to the support plate 504.

[0033] Specifically, such as Figure 4 As shown, a first stirring rod 508 is rotatably connected to the inner side of the support plate 504, a spiral fin 509 is fixedly connected to the bottom of the first stirring rod 508, and a second stirring rod 510 is fixedly connected to the bottom of the rotating shaft 502.

[0034] In this embodiment: by starting the drive motor 501, the drive motor 501 drives the rotating shaft 502 to rotate at high speed. Then, the swing seat 503 on the rotating shaft 502 rotates with the rotating shaft 502. Since the swing seat 503 and the support plate 504 are rotatably connected, the support plate 504 rotates around the rotating shaft 502 of the swing seat 503 while rotating with the rotating shaft 502. At the same time, the rotation of the support plate 504 is limited by the connection structure of the first limiting seat 505, the limiting rod 506 and the second limiting seat 507, so that the support plate 504 swings while rotating. Then, the support plate 504 drives the first stirring rod 508 to swing. During the swinging process, the stirring blades and the spiral fins 509 at the bottom of the first stirring rod 508 can effectively stir and turn the material in the tank 1, increasing the fluidity of the material. At the same time, the second stirring rod 510 at the bottom of the rotating shaft 502 also rotates at high speed to further enhance the stirring effect and make the various raw materials fully mixed.

[0035] Specifically, such as Figure 2 As shown, a storage tank 2 is fixedly connected to the outside of the tank body 1. A metering pump 3 is bolted to the top of the storage tank 2. The inlet of the metering pump 3 is connected to the storage tank 2. The output of the metering pump 3 is connected to an annular connecting pipe 6. The bottom of the annular connecting pipe 6 is connected to a nozzle 7.

[0036] Specifically, such as Figure 5 As shown, a solid mixing frame 8 is fixedly connected to the top side inside the tank 1, and a rubber stirring rod 9 is fixedly connected to the outside of the rotating shaft 502. The rubber stirring rod 9 is located inside the solid mixing frame 8, and a solenoid valve 10 is provided at the bottom of the solid mixing frame 8.

[0037] In this embodiment: by setting up a storage tank 2, a metering pump 3, an annular connecting pipe 6, and a nozzle 7, before mixing, the liquid raw materials are first poured into the storage tank 2. After the equipment is started, the metering pump 3 is turned on according to the preset mixing ratio parameters. Then, the metering pump 3 draws liquid raw materials from the storage tank 2 and sends them to the nozzle 7 through the annular connecting pipe 6. The nozzle 7 sprays the liquid evenly into the tank 1. The metering pump 3 can accurately control the amount of liquid raw materials added, ensuring accurate mixing ratio. At the same time, the annular connecting pipe 6 and the nozzle 7 can make the liquid evenly dispersed in the tank 1, improving the mixing uniformity. To ensure the stable performance of the flooring material, a solid mixing frame 8, a rubber stirring rod 9, and a solenoid valve 10 are installed. After the solid raw material falls into the solid mixing frame 8 through the metering cylinder 402, the drive motor 501 drives the rotating shaft 502 to rotate, causing the rubber stirring rod 9 to premix the solid raw material. After the premixing is completed, the solenoid valve 10 is opened, and the mixed solid raw material falls into the tank 1 to mix with the liquid. The solid mixing frame 8 and the rubber stirring rod 9 can avoid uneven local concentration of the solid raw material, thereby improving the mixing uniformity, ensuring the quality of the flooring material, and facilitating the control of the mixing process.

[0038] Specifically, such as Figure 2 As shown, the bottom of the tank 1 is connected to a discharge pipe 11, and a discharge valve 12 is provided on the outside of the discharge pipe 11.

[0039] Specifically, such as Figure 1 As shown, a shock absorber 13 is fixedly connected to the outside of the tank body 1, and a controller 14 is bolted inside the shock absorber 13.

[0040] In this embodiment: by setting up a discharge pipe 11 and a discharge valve 12, after the flooring material is mixed, the discharge valve 12 is opened, and then the mixed material is discharged through the discharge pipe 11 under the action of gravity for collection and use. The discharge valve 12 can flexibly control the discharge time and flow rate, thereby improving production efficiency. By setting up a shock absorber 13 and a controller 14, when the equipment is running, the shock absorber 13 buffers the vibration generated by the drive motor 501 driving the mixing component 5, reducing the impact on the controller 14. Then, the controller 14 adjusts and sets the proportioning parameters and adjusts the motor power, etc., to achieve centralized control, improve the automation level and operation convenience of the equipment, and help improve production efficiency and quality.

[0041] Working Principle: In the process of mixing and producing flooring materials, the solid raw materials to be produced are first added into the four metering cylinders 402, while the liquid raw materials are added into the storage tank 2. Then, the mixing ratio parameters of the flooring materials are set in the control system of the equipment via the controller 14. After setting, the control system automatically calculates the required weight of each material based on the set parameters. When mixing is required, the control valve 405 at the bottom of the metering cylinder 402 opens under the command of the control system, and the solid raw materials fall due to gravity. During the falling process, the gravity sensor 407 monitors the weight of the raw materials inside the metering cylinder 402 in real time through the fixed plate 406 and transmits the data to the feedback control module 408. The feedback control module 408 then... The actual weight data is compared with the preset target value. Once the set weight is reached, the feedback control module 408 sends a closing command to the control valve 405 to precisely control the amount of each solid raw material added. At the same time, the limit block 403 and the limit slide rod 404 limit the horizontal direction of the measuring cylinder 402 to ensure that the gravity sensor 407 can accurately monitor the gravity change of the measuring cylinder 402. Then, the solid raw material falls into the solid mixing frame 8. Next, the drive motor 501 is started, which drives the rotating shaft 502 to rotate. The rubber stirring rod 9 at the top of the rotating shaft 502 also rotates with the rotating shaft 502. The rubber stirring rod 9 premixes the falling solid material to ensure that the raw material is uniformly mixed. To ensure stable flooring material performance, the solid raw materials are dispersed to avoid localized high or low concentrations. Simultaneously, the liquid raw materials in storage tank 2 are metered while the solid raw materials are being mixed. Then, metering pump 3 starts according to the flow parameters set by the control system, delivering the liquid raw materials from storage tank 2 to nozzle 7 via annular connecting pipe 6. Nozzle 7 evenly sprays the liquid raw materials into tank 1, achieving precise addition. After the raw materials inside the solid mixing frame 8 are mixed, solenoid valve 10 is opened, allowing the mixed raw materials to fall into tank 1 and mix with the liquid. Once all raw materials have been added according to the set ratio, the power of drive motor 501 is adjusted, and drive motor 501 drives rotating shaft 502 to... The rotating shaft 502 rotates rapidly, and then the swing seat 503 on the rotating shaft 502 rotates with the rotating shaft 502. Since the swing seat 503 and the support plate 504 are rotatably connected, the support plate 504 rotates around the rotating shaft 502 of the swing seat 503 while rotating with the rotating shaft 502. At the same time, the rotation of the support plate 504 is limited by the connection structure of the first limiting seat 505, the limiting rod 506 and the second limiting seat 507, so that the support plate 504 swings while rotating. Then the support plate 504 drives the first stirring rod 508 to swing. During the swinging process, the stirring blades of the first stirring rod 508 and the spiral fins 509 at the bottom can effectively stir and turn the material in the tank 1, increase the fluidity of the material, and at the same time,The second stirring rod 510 at the bottom of the rotating shaft 502 also rotates at high speed to further enhance the stirring effect and ensure that all raw materials are fully mixed. After mixing is complete, the discharge valve is opened, and the mixed flooring material is discharged from the discharge pipe 11.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flooring material mixing and production equipment with rapidly adjustable proportions, comprising a tank (1), characterized in that: The top of the tank (1) is provided with a proportioning component (4), and the inside of the tank (1) is provided with a stirring component (5); The proportioning component (4) includes a top plate (401) fixedly connected to the top of the tank (1), a measuring cylinder (402) bolted to the top of the top plate (401), a limiting block (403) fixedly connected inside the top plate (401), a limiting slide rod (404) on the outside of the measuring cylinder (402), the limiting slide rod (404) being slidably connected to the limiting block (403), a control valve (405) provided at the bottom of the measuring cylinder (402), a fixing plate (406) fixedly connected to the inside of the measuring cylinder (402), a gravity sensor (407) provided at the bottom of the fixing plate (406), a feedback control module (408) bolted to the top of the top plate (401), and the feedback control module (408) being electrically connected to the gravity sensor (407).

2. The flooring material mixing and production equipment with rapidly adjustable proportions according to claim 1, characterized in that: The stirring assembly (5) includes a drive motor (501) fixedly connected to the top of the tank (1), and a rotating shaft (502) fixedly connected to the output end of the drive motor (501). A swing seat (503) is fixedly connected to the outside of the rotating shaft (502).

3. The flooring material mixing and production equipment with rapidly adjustable proportions according to claim 2, characterized in that: The inner side of the swing seat (503) is rotatably connected to a support plate (504), and the outer side of the bottom of the rotating shaft (502) is fixedly connected to a first limiting seat (505). The inner side of the first limiting seat (505) is rotatably connected to a limiting rod (506), and the outer side of the limiting rod (506) is rotatably connected to a second limiting seat (507). The second limiting seat (507) is fixedly connected to the support plate (504).

4. The flooring material mixing and production equipment with rapidly adjustable proportions according to claim 3, characterized in that: The support plate (504) is rotatably connected to a first stirring rod (508), the bottom of the first stirring rod (508) is fixedly connected to a spiral fin (509), and the bottom of the rotating shaft (502) is fixedly connected to a second stirring rod (510).

5. The flooring material mixing and production equipment with rapidly adjustable proportions according to claim 1, characterized in that: A storage tank (2) is fixedly connected to the outside of the tank body (1). A metering pump (3) is bolted to the top of the storage tank (2). The water inlet of the metering pump (3) is connected to the storage tank (2). The output end of the metering pump (3) is connected to an annular connecting pipe (6). The bottom of the annular connecting pipe (6) is connected to a nozzle (7).

6. The flooring material mixing and production equipment with rapidly adjustable proportions according to claim 2, characterized in that: A solid mixing frame (8) is fixedly connected to the top side inside the tank (1), and a rubber stirring rod (9) is fixedly connected to the outside of the rotating shaft (502). The rubber stirring rod (9) is located inside the solid mixing frame (8), and a solenoid valve (10) is provided at the bottom of the solid mixing frame (8).

7. The flooring material mixing and production equipment with rapidly adjustable proportions according to claim 1, characterized in that: The bottom of the tank (1) is connected to a discharge pipe (11), and a discharge valve (12) is provided on the outside of the discharge pipe (11).

8. The flooring material mixing and production equipment with rapidly adjustable proportions according to claim 1, characterized in that: A shock absorber (13) is fixedly connected to the outside of the tank (1), and a controller (14) is bolted inside the shock absorber (13).

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