Automatic antioxidant proportioning machine for copper wire processing

Abstract

The utility model discloses an antioxidant automatic proportioning machine for copper wire processing, which comprises a base, a water tank, a conveying structure, a raw material storage box, a mixing tank and a cooling structure, the bottom end of the base is fixedly connected with a plurality of supporting columns, and a bottom plate is fixedly connected among the supporting columns. The water tank, the conveying structure, the raw material storage box and the mixing tank are all arranged on the upper surface of the base, the conveying structure comprises a first motor, a shell, a spiral blade and a first rotating shaft, a mounting seat is arranged at the bottom end of the raw material storage box, and the mounting seat is fixed to the upper surface of the base through bolts; a glass window is arranged on the outer surface of the raw material storage box, scale marks are engraved on the surface of the glass window, and the cooling structure is arranged at the bottom of the base. By means of the structure, the problems that in the prior art, production efficiency is low, raw material detection is inconvenient, raw material conveying is prone to blockage, and the mixing effect is poor can be solved.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for copper wire processing, and in particular to an automatic antioxidant mixing machine for copper wire processing. Background Technology

[0002] In the process of copper wire processing, in order to improve the oxidation resistance of copper wire and extend its service life, it is necessary to treat the copper wire with antioxidants.

[0003] Currently, the formulation of antioxidants is mostly done manually or with simple semi-automatic equipment. Manual operation suffers from low formulation accuracy, high labor intensity, and low production efficiency. While semi-automatic equipment improves production efficiency to some extent, it still has shortcomings in raw material monitoring, raw material conveying stability, and mixing effect, failing to meet the demands of modern copper wire processing for high-quality and high-efficiency production. For example, traditional equipment struggles to accurately monitor the remaining amount of raw materials, often leading to production interruptions due to insufficient materials; raw material conveying pipelines are prone to blockage, affecting production continuity; and the stirring speed cannot be adaptively adjusted according to the characteristics of the raw materials, affecting the mixing quality. Utility Model Content

[0004] The purpose of this invention is to provide an automatic antioxidant mixing machine for copper wire processing, which can solve the problems of low production efficiency, inconvenient raw material testing, easy blockage of raw material conveying, and poor mixing effect in the existing technology.

[0005] To achieve the above objectives, an automatic antioxidant mixing machine for copper wire processing is provided, comprising a base, a water tank, a conveying structure, a raw material storage tank, a mixing tank, and a cooling structure;

[0006] The water tank, conveying structure, raw material storage tank, and mixing tank are all located on the upper surface of the base, while the cooling structure is located at the bottom of the base.

[0007] According to the aforementioned automatic antioxidant mixing machine for copper wire processing, a plurality of support columns are fixedly connected to the bottom end of the base, and a base plate is fixedly connected between the support columns.

[0008] According to the aforementioned automatic antioxidant mixing machine for copper wire processing, a first water pump is provided on the right side of the water tank, a first water pump is fixedly connected to the output end of the first water pump, the other end of the first water pump is connected to the water tank, the other output end of the first water pump is fixedly connected to a first water outlet pipe, and the other end of the first water outlet pipe is located above the mixing tank.

[0009] According to the aforementioned automatic antioxidant proportioning machine for copper wire processing, the conveying structure includes a first motor, a housing, spiral blades, and a first rotating shaft. The conveying structure is located below the raw material storage tank. A bearing block is installed at the bottom of the housing. The upper surface of the housing is located below the raw material storage tank and has a through hole. A mixing tank is connected to the tail end of the conveying structure. The first motor is installed at the left end of the housing. The output end of the first motor extends into the interior of the housing and is fixedly connected to the first rotating shaft. Spiral blades are fixedly connected to the outer surface of the first rotating shaft.

[0010] According to the aforementioned automatic antioxidant proportioning machine for copper wire processing, the bottom end of the raw material storage box is provided with a mounting base, which is fixed to the upper surface of the base by bolts. The outer surface of the raw material storage box is provided with a glass window, and the surface of the glass window is engraved with scale markings. The bottom end of the raw material storage box is provided with a through hole, which is opposite to the through hole opened on the upper surface of the conveying structure. A solenoid valve is installed at the through hole at the bottom end of the raw material storage box.

[0011] According to the aforementioned automatic antioxidant mixing machine for copper wire processing, a second motor is provided at the bottom of the mixing tank, the output end of the second motor extends into the interior of the mixing tank and is fixedly connected to a second rotating shaft, a torque sensor is installed at the bottom end of the second rotating shaft, and a stirring blade is fixedly connected to the outer surface of the second rotating shaft, the outer surface of the stirring blade being a hollow design.

[0012] According to the aforementioned automatic antioxidant proportioning machine for copper wire processing, the cooling structure is disposed on the upper surface of the base plate. The cooling structure includes a cooling jacket, a cooling pipe, a second water pumping pipe, a second water outlet pipe, a second water pump, a connecting pipe, and a condenser. The cooling jacket is disposed on the outer surface of the mixing tank. The cooling pipe is disposed inside the cooling jacket and is wound around the outer surface of the mixing tank. The left end of the cooling pipe is fixedly connected to the second water outlet pipe, and the other end of the second water outlet pipe is fixedly connected to the second water pump. The second water pump and the condenser are connected through a connecting pipe. The output end of the condenser is fixedly connected to the second water pumping pipe, and the other end of the second water pumping pipe is fixedly connected to the right end of the cooling pipe.

[0013] According to the automatic antioxidant mixing machine for copper wire processing, the cooling pipe, the second water pumping pipe, the second water outlet pipe, and the connecting pipe are all copper pipes.

[0014] This utility model has the following beneficial effects:

[0015] 1. Compared with existing technologies, this system features a conveying structure and a glass window. The conveying structure has internal spiral blades. Through the rotation of the spiral blades and a first motor, easily agglomerated or highly viscous raw materials are continuously propelled forward, effectively preventing blockages in the pipeline and ensuring smooth material transport, thus guaranteeing production continuity. Furthermore, the outer surface of the raw material storage box has a glass window with graduated markings, allowing operators to visually and in real-time monitor the remaining raw material level without any additional equipment. This facilitates timely replenishment and effectively prevents production interruptions due to insufficient raw materials.

[0016] 2. Compared with the existing technology, it is equipped with a torque sensor and a cooling structure. Because the torque sensor is installed in the mixing tank, the speed of the second motor can be controlled according to the resistance changes generated when different raw materials are mixed. Furthermore, due to the design of the cooling structure, the temperature change of the mixing tank during operation can be controlled by the coolant to prevent the raw materials from deteriorating or failing during the mixing process. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a three-dimensional front view of an automatic antioxidant mixing machine for copper wire processing according to this utility model;

[0019] Figure 2 This is a front view of an automatic antioxidant mixing machine for copper wire processing according to the present invention;

[0020] Figure 3 This is a top view of an automatic antioxidant mixing machine for copper wire processing according to the present invention;

[0021] Figure 4 This is a three-dimensional cross-sectional view of an automatic antioxidant mixing machine for copper wire processing according to this utility model.

[0022] Legend:

[0023] 1. Base; 101. Support column; 102. Base plate; 2. Water tank; 201. First water intake pipe; 202. First water pump; 203. First water outlet pipe; 3. Conveying structure; 301. First motor; 302. Outer shell; 303. Spiral blade; 304. First rotating shaft; 4. Raw material storage box; 401. Mounting base; 402. Glass window; 403. Scale markings; 404. Solenoid valve; 5. Mixing tank; 501. Second rotating shaft; 502. Torque sensor; 503. Stirring blade; 504. Second motor; 6. Cooling structure; 601. Cooling jacket; 602. Cooling pipe; 603. Second water intake pipe; 604. Second water outlet pipe; 605. Second water pump; 606. Connecting pipe; 607. Condenser. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figure 1-4 This utility model provides an automatic antioxidant mixing machine for copper wire processing, which includes a base 1, a water tank 2, a conveying structure 3, a raw material storage tank 4, a mixing tank 5, and a cooling structure 6. Several support columns 101 are fixedly connected to the bottom end of the base 1, and a base plate 102 is fixedly connected between the support columns 101.

[0026] Water tank 2, conveying structure 3, raw material storage tank 4 and mixing tank 5 are all located on the upper surface of base 1.

[0027] A first water pump 202 is installed on the right side of the water tank 2. The output end of the first water pump 202 is fixedly connected to a first water suction pipe 201. The other end of the first water suction pipe 201 is connected to the water tank 2. The other output end of the first water pump 202 is fixedly connected to a first water outlet pipe 203. The other end of the first water outlet pipe 203 is located above the mixing tank 5.

[0028] The conveying structure 3 includes a first motor 301, a housing 302, a spiral blade 303, and a first rotating shaft 304. The conveying structure 3 is located below the raw material storage box 4. A bearing block is installed at the bottom of the housing 302. The upper surface of the housing 302 is located below the raw material storage box 4 and has a through hole. The tail end of the conveying structure 3 is connected to a mixing tank 5. The first motor 301 is installed at the left end of the housing 302. The output end of the first motor 301 extends into the interior of the housing 302 and is fixedly connected to the first rotating shaft 304. The spiral blade 303 is fixedly connected to the outer surface of the first rotating shaft 304.

[0029] The bottom of the raw material storage box 4 is provided with a mounting base 401, which is fixed to the upper surface of the base 1 by bolts. The outer surface of the raw material storage box 4 is provided with a glass window 402, and the surface of the glass window 402 is engraved with scale markings 403. The bottom of the raw material storage box 4 is provided with a through hole, which is opposite to the through hole on the upper surface of the conveying structure 3. A solenoid valve 404 is installed at the through hole at the bottom of the raw material storage box 4.

[0030] The above structure, because the conveying structure 3 is equipped with a spiral blade 303, allows the first motor 301 and the spiral blade 303 to continuously propel the raw materials that are prone to caking or have high viscosity forward through the rotation of the spiral blade 303. This effectively prevents the raw materials from clogging in the pipeline, ensures smooth material conveying, and thus guarantees the continuity of production. Furthermore, because the outer surface of the raw material storage box 4 is provided with a glass window 402, and the outer surface of the glass window 402 is engraved with scale markings 403, the operator can intuitively and in real time check the remaining amount of raw materials without the aid of any additional equipment. This facilitates timely replenishment of raw materials and effectively avoids production interruptions due to insufficient raw materials.

[0031] A second motor 504 is provided at the bottom of the mixing tank 5. The output end of the second motor 504 extends into the interior of the mixing tank 5 and is fixedly connected to a second rotating shaft 501. A torque sensor 502 is installed at the bottom of the second rotating shaft 501. A stirring blade 503 is fixedly connected to the outer surface of the second rotating shaft 501. The outer surface of the stirring blade 503 has a hollow design.

[0032] Cooling structure 6 is located at the bottom of base 1 and on the upper surface of base plate 102. Cooling structure 6 includes cooling jacket 601, cooling pipe 602, second water suction pipe 603, second water outlet pipe 604, second water pump 605, connecting pipe 606, and condenser 607. Cooling jacket 601 is located on the outer surface of mixing tank 5. Cooling pipe 602 is installed inside cooling jacket 601 and is wound around the outer surface of mixing tank 5. The left end of cooling pipe 602 is fixedly connected to the second water outlet pipe 604. The other end of the second water outlet pipe 604 is fixedly connected to the second water pump 605. The second water pump 605 and condenser 607 are connected through connecting pipe 606. The output end of condenser 607 is fixedly connected to the second water suction pipe 603. The other end of the second water suction pipe 603 is fixedly connected to the right end of cooling pipe 602. Cooling pipe 602, second water suction pipe 603, second water outlet pipe 604, and connecting pipe 606 are all copper pipes.

[0033] The above structure, because a torque sensor 502 is installed in the mixing tank 5, can control the speed of the second motor 504 according to the resistance changes generated when different raw materials are mixed. Furthermore, due to the design of the cooling structure 6, the temperature change of the mixing tank 5 during operation can be controlled by the coolant to prevent the raw materials from deteriorating or failing during the mixing process.

[0034] Working principle: The remaining amount of raw materials in the raw material storage tank 4 can be observed through the glass window 402. Then, the raw materials are transported to the interior of the mixing tank 5 through the conveying structure 3. At the same time, the first water pump 202 transports water from the water tank 2 to the interior of the mixing tank 5. Then, the raw materials in the mixing tank 5 are stirred and mixed by the second motor 504 and the stirring blade 503. Meanwhile, the temperature change of the mixing tank 5 during the working process can be controlled by the second water pump 605, the cooling pipe 602 and the condenser 607 to prevent the raw materials from deteriorating or failing during the mixing process.

[0035] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic antioxidant proportioning machine for copper wire processing, characterized in that, It includes a base (1), a water tank (2), a conveying structure (3), a raw material storage tank (4), a mixing tank (5), and a cooling structure (6); The water tank (2), conveying structure (3), raw material storage tank (4) and mixing tank (5) are all located on the upper surface of the base (1), and the cooling structure (6) is located at the bottom of the base (1).

2. The automatic antioxidant proportioning machine for copper wire processing according to claim 1, characterized in that, The bottom end of the base (1) is fixedly connected to several support columns (101), and a base plate (102) is fixedly connected between the support columns (101).

3. The automatic antioxidant proportioning machine for copper wire processing according to claim 1, characterized in that, A first water pump (202) is provided on the right side of the water tank (2). The output end of the first water pump (202) is fixedly connected to a first water suction pipe (201). The other end of the first water suction pipe (201) is connected to the water tank (2). The other output end of the first water pump (202) is fixedly connected to a first water outlet pipe (203). The other end of the first water outlet pipe (203) is located above the mixing tank (5).

4. The automatic antioxidant proportioning machine for copper wire processing according to claim 1, characterized in that, The conveying structure (3) includes a first motor (301), a housing (302), a spiral blade (303), and a first rotating shaft (304). The conveying structure (3) is located below the raw material storage tank (4). A bearing block is installed at the bottom of the housing (302). The upper surface of the housing (302) is located below the raw material storage tank (4) and has a through hole. The tail end of the conveying structure (3) is connected to a mixing tank (5). The left end of the housing (302) is equipped with a first motor (301). The output end of the first motor (301) extends into the interior of the housing (302) and is fixedly connected to a first rotating shaft (304). The outer surface of the first rotating shaft (304) is fixedly connected with a spiral blade (303).

5. An automatic antioxidant proportioning machine for copper wire processing according to claim 1, characterized in that, The raw material storage box (4) is provided with a mounting base (401) at its bottom end. The mounting base (401) is fixed to the upper surface of the base (1) by bolts. The outer surface of the raw material storage box (4) is provided with a glass window (402). The surface of the glass window (402) is engraved with scale markings (403). The bottom end of the raw material storage box (4) is provided with a through hole, which is opposite to the through hole opened on the upper surface of the conveying structure (3). A solenoid valve (404) is installed at the through hole at the bottom end of the raw material storage box (4).

6. An automatic antioxidant proportioning machine for copper wire processing according to claim 1, characterized in that, A second motor (504) is provided at the bottom of the mixing tank (5). The output end of the second motor (504) extends into the interior of the mixing tank (5) and is fixedly connected to a second rotating shaft (501). A torque sensor (502) is installed at the bottom of the second rotating shaft (501). A stirring blade (503) is fixedly connected to the outer surface of the second rotating shaft (501). The outer surface of the stirring blade (503) is hollowed out.

7. An automatic antioxidant proportioning machine for copper wire processing according to claim 1, characterized in that, The cooling structure (6) is disposed on the upper surface of the base plate (102). The cooling structure (6) includes a cooling jacket (601), a cooling pipe (602), a second water pump (603), a second water outlet (604), a second water pump (605), a connecting pipe (606), and a condenser (607). The cooling jacket (601) is disposed on the outer surface of the mixing tank (5). The cooling pipe (602) is disposed inside the cooling jacket (601). The cooling pipe (602) is wound around the mixing tank. On the outer surface of the tank (5), the left end of the cooling pipe (602) is fixedly connected to a second water outlet pipe (604), the other end of the second water outlet pipe (604) is fixedly connected to a second water pump (605), the second water pump (605) and the condenser (607) are connected through a connecting pipe (606), the output end of the condenser (607) is fixedly connected to a second water pumping pipe (603), and the other end of the second water pumping pipe (603) is fixedly connected to the right end of the cooling pipe (602).

8. An automatic antioxidant proportioning machine for copper wire processing according to claim 7, characterized in that, The cooling pipe (602), the second water pumping pipe (603), the second water outlet pipe (604), and the connecting pipe (606) are all copper pipes.

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