Adsorption resin countercurrent cleaning device
By employing a gear meshing design and an ultrasonic generator in the adsorption resin cleaning equipment, the problem of uneven cleaning was solved, achieving efficient and uniform cleaning of the adsorption resin and improving the cleaning effect and equipment performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QUANZHOU SANXING FINE CHEM CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-05-15
AI Technical Summary
Existing adsorption resin cleaning equipment suffers from uneven cleaning, resulting in some resin not being effectively cleaned.
The design employs a gear and internal gear ring meshing on the rotating shaft, combined with the synchronous rotation of the ultrasonic generator, stirring blades, side scrapers, and bottom scrapers, to ensure uniform spraying and stirring of the cleaning liquid, avoiding cleaning dead corners. The liquid supply is achieved through the coordinated use of the storage chamber and the spray chamber.
This method achieves thorough cleaning of the adsorbent resin, improves cleaning efficiency and effectiveness, reduces equipment noise, and ensures uniformity and thoroughness of cleaning.
Smart Images

Figure CN224236863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of adsorption resin cleaning technology, and in particular to an adsorption resin countercurrent cleaning device. Background Technology
[0002] Adsorption resin is a porous, three-dimensional resin adsorbent characterized by adsorption. It is a relatively new type of porous resin developed in the field of polymer science in recent years. It consists of small, spherical, fish-roe-like particles produced by suspension copolymerization of monomers such as styrene and divinylbenzene in the presence of organic solvents such as toluene. It is widely used in wastewater treatment, reagent separation and purification, as a carrier for chemical reaction catalysts, and as packing material for gas chromatography and gel permeation chromatography molecular weight fractionation columns. Its key feature is its ease of regeneration and reusability. When combined with anion and cation exchange resins, it can achieve extremely high levels of separation and purification. In industrial water treatment systems using adsorption resin for desalination, in addition to ion exchange with water, suspended solids, organic matter, and other impurities in the water are also retained by the resin during operation. After use, the retained ions are regenerated using acid and alkali, while suspended solids, organic matter, and other pollutants are generally removed by backwashing with water or air scrubbing before and after regeneration.
[0003] Adsorbent resins often require cleaning before use. Existing cleaning equipment often results in uneven cleaning, failing to thoroughly clean the resin. For example, Chinese patent CN217491859U discloses a counter-current cleaning device for adsorbent resins, including a cleaning tank. A cleaning bag is snapped into the top of the inner cavity of the cleaning tank. A sealing cap is threaded to the middle of the top end face of the cleaning tank. A tilting funnel is hinged to the left side of the top of the cleaning tank, and a drive motor is installed on the right side of the top of the cleaning tank. The left end of the drive motor's drive shaft is connected to the top of a drive gear. The drive motor of this counter-current cleaning device drives the drive gear to rotate through a meshing connection between a driving bevel gear and a driven bevel gear. The drive gear drives a gear turntable to rotate, which in turn rotates the bottom of four twisted ropes, winding them around the neck of the cleaning bag. This locks the neck of the cleaning bag, preventing the adsorbent resin from overflowing during rinsing, thus improving the cleaning efficiency and effect. However, in this patent, due to the design of the cleaning tank, the cleaning effect of the adsorbent resin at the top is lower than that of the resin at the bottom and side walls, resulting in some adsorbent resin not being effectively cleaned and the adsorbent resin being cleaned unevenly within the tank. Utility Model Content
[0004] In view of this, the purpose of this utility model is to provide an adsorption resin countercurrent cleaning device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: It includes a body, the side wall of which is provided with a sandwich layer, the outer inner wall of which is provided with sound insulation cotton, the sandwich layer is provided with an ultrasonic generator, the top of which is provided with a ring-shaped liquid storage chamber, the top of which is provided with an upper liquid inlet pipe communicating with the liquid storage chamber, the top of which is provided with a spray chamber, the top of which is provided with two annular partitions spaced vertically at intervals on the top of the inner wall of the body, the outer end of the spray chamber being located between the two partitions, the inner side wall of the liquid storage chamber being provided with a liquid outlet, the outer side wall of the spray chamber being provided with a liquid inlet, the liquid outlet and the liquid inlet communicating with each other, and multiple spray nozzles evenly distributed at the bottom of the spray chamber, each spray nozzle being equipped with a high-pressure spray nozzle.
[0006] Furthermore, a motor is provided at the top center, the motor shaft of which is vertically downward and connected to a rotating shaft located inside the machine body, and a stirring blade is provided on the rotating shaft.
[0007] Furthermore, the rotating shaft is fixed with a gear, the center of the spray chamber is provided with a circular hollow part, the side wall of the hollow part is provided with an internal gear ring, and the gear is meshed with the internal gear ring.
[0008] Furthermore, one or more L-shaped side scrapers are provided at the top of the rotating shaft below the spray chamber, and the outer side wall of the side scrapers is provided with side scraper plates.
[0009] Furthermore, the bottom of the machine body is configured as a conical bottom, the bottom of the conical bottom is connected to a discharge pipe, and the bottom of the conical bottom is connected to a liquid drain pipe and a lower liquid inlet pipe.
[0010] Furthermore, a V-shaped bottom scraper is provided at the bottom of the rotating shaft, and a bottom scraper plate is provided on the outer side of the bottom scraper.
[0011] Furthermore, a support rod is provided at the bottom of the machine body, and a chassis is provided at the bottom of the support rod. Beneficial effects
[0012] Compared to existing technologies, this invention offers at least the following advantages: The meshing of the gears and internal gear rings on the rotating shaft causes the spray chamber to rotate during spraying, allowing the cleaning liquid to be sprayed more evenly onto the adsorbent resin, avoiding cleaning dead zones, and enabling the cleaning liquid to more effectively contact the resin particles, thus ensuring thorough cleaning of the adsorbent resin. During the cleaning process, the ultrasonic generators located at the top and bottom generate vibrations that facilitate the removal of stains and impurities from the surface of the adsorbent resin. The ultrasonic generators are located on the inner wall of the jacket, improving the cleaning efficiency of the adsorbent resin, while the sound insulation cotton reduces noise during equipment operation. The synchronous rotation of the stirring blades, side scrapers, and bottom scrapers on the rotating shaft agitates the adsorbent resin, promoting thorough cleaning and improving the cleaning effect. The coordination between the liquid outlet of the storage chamber and the liquid inlet of the spray chamber supplies liquid to the rotating spray chamber. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model.
[0014] Figure 2 This utility model Figure 1 A partially enlarged structural diagram.
[0015] Figure 3 This is a schematic diagram of the spray chamber of this utility model.
[0016] The diagram is labeled as follows: 1-Main body; 2-Support rod; 3-Layer; 4-Sound insulation cotton; 5-Ultrasonic generator; 6-Liquid storage chamber; 7-Motor; 8-Shaft; 9-Gear; 10-Internal gear ring; 11-Input pipe; 12-Side scraper; 13-Side scraper; 14-Bottom scraper; 15-Bottom scraper; 16-Conical bottom; 17-Discharge pipe; 18-Upper liquid inlet pipe; 19-Spray chamber; 20-Baffle; 21-Spray nozzle; 22-Liquid outlet; 23-Liquid inlet; 24-Stirring blade; 25-Platement; 26-Groove; 27-Drain pipe; 28-Filter screen; 29-Lower liquid inlet pipe. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, a detailed description is provided below in conjunction with the accompanying drawings and specific embodiments. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0018] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0020] See Figures 1-3This embodiment provides an adsorption resin countercurrent cleaning device, including a cylindrical body 1. The bottom of the body 1 is a conical bottom 16, and a discharge pipe 17 is connected to the bottom of the conical bottom 1. The discharge pipe 17 is equipped with a ball valve. The conical bottom is connected to a drain pipe 27 and a lower inlet pipe 29. The drain pipe 27 is equipped with a filter screen 28, and both the drain pipe 27 and the lower inlet pipe 29 are equipped with valves. An input pipe 11 is provided at the top of the body 1, and a support rod 2 is provided at the bottom of the body 1. A base plate 25 is provided at the bottom of the support rod 2.
[0021] The side wall of the body 1 is provided with a sandwich layer 3. The outer inner wall of the sandwich layer 3 is provided with sound insulation cotton 4. An ultrasonic generator 5 is provided in the middle of the inner wall of the sandwich layer 3. The top of the sandwich layer 3 is provided with a ring-shaped liquid storage chamber 6. The top of the body 1 is provided with an upper liquid inlet pipe 18 communicating with the liquid storage chamber 6. The top of the body 1 is provided with a spray chamber 19. The top of the inner wall of the body 1 is provided with two ring-shaped partitions 20 spaced vertically. The outer end of the spray chamber 19 is located between the two partitions 20. The inner side wall of the liquid storage chamber 6 is provided with a ring-shaped liquid outlet 22. The outer side wall of the spray chamber 19 is provided with a ring-shaped liquid inlet 23. The liquid outlet 22 and the liquid inlet 23 are connected. Multiple spray nozzles 21 are evenly distributed at the bottom of the spray chamber 19. High-pressure spray nozzles are installed on the spray nozzles 21. The outer wall of the spray chamber 19 is provided with annular grooves 26 at the top and bottom of the liquid inlet 23, and annular sealing rings are provided in the grooves 26, which are in close contact with the side wall of the machine body.
[0022] A motor 7 is located at the center of the top of the machine body 1. The motor shaft of the motor 7 is vertically downward and connected to a rotating shaft 8 located inside the machine body 1. The rotating shaft 8 is equipped with spirally rising stirring blades 24. A gear 9 is fixed to the rotating shaft 8. A circular hollow part is located at the center of the spray chamber 19. An internal gear ring 18 is provided on the side wall of the hollow part. The gear 9 is meshed with the internal gear ring 18.
[0023] Preferably, the top of the rotating shaft 8, located below the spray chamber 19, is provided with one or more L-shaped side scrapers 12, and the outer side wall of the side scraper 12 is provided with a side scraper 13. The bottom of the rotating shaft 8 is provided with a V-shaped bottom scraper 16, and the outer side of the bottom scraper 16 is provided with a bottom scraper 15.
[0024] Working Principle: During operation, the adsorbent resin to be cleaned is introduced into the machine body 1 through the input pipe. The upper inlet pipe 18 connects to the external cleaning liquid, supplying cleaning liquid into the storage chamber 6. The cleaning liquid flows through the outlet 22 of the storage chamber 6 into the inlet 23 of the spray chamber 19, and is sprayed out from the high-pressure spray nozzle installed at the bottom spray port 21 of the spray chamber 19, thus cleaning the adsorbent resin. Simultaneously, the lower inlet pipe 29 supplies cleaning liquid. At the same time, the motor 7 is started, and as the rotating shaft 8 rotates, the gear 9 rotates accordingly. The internal gear ring 10 rotates under the drive of the gear 9, thereby rotating the spray chamber 19. The rotation of the spray chamber 19 allows the cleaning liquid to be sprayed more evenly onto the adsorbent resin, avoiding cleaning dead zones and ensuring more effective contact between the cleaning liquid and resin particles, improving cleaning uniformity and ensuring thorough cleaning of the adsorbent resin. During the cleaning process, an ultrasonic generator is activated to generate vibrations that facilitate the removal of stains and impurities from the surface of the adsorbent resin, improving cleaning efficiency. The stirring blades, side scrapers, and bottom scrapers on the rotating shaft rotate synchronously to agitate the adsorption resin, causing the resin particles to constantly change position. This prevents resin particles from accumulating and causing incomplete cleaning in some areas, promoting thorough cleaning of the adsorption resin. The agitation also disturbs the water flow, further enhancing the cleaning effect. After cleaning, the cleaned wastewater is drained through the drain pipe, and then the ball valve is opened to discharge the cleaned adsorption resin.
[0025] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A countercurrent cleaning device for adsorption resin, characterized in that, The device includes a body, with a sandwich panel on the side wall of the body. Sound insulation cotton is provided on the inner and outer walls of the sandwich panel. An ultrasonic generator is installed in the sandwich panel. A ring-shaped liquid storage chamber is located at the top of the sandwich panel. An upper liquid inlet pipe communicating with the liquid storage chamber is located at the top of the body. A spray chamber is located at the top of the body. Two ring-shaped partitions are spaced vertically at intervals on the top of the inner wall of the body. The outer end of the spray chamber is located between the two partitions. A liquid outlet is located on the inner side wall of the liquid storage chamber. A liquid inlet is located on the outer side wall of the spray chamber. The liquid outlet and the liquid inlet are connected. Multiple spray nozzles are evenly distributed at the bottom of the spray chamber, and each spray nozzle is equipped with a high-pressure spray nozzle.
2. The adsorption resin countercurrent cleaning device according to claim 1, characterized in that, A motor is located at the center of the top, and the motor shaft is vertically downward and connected to a rotating shaft located inside the machine body. A stirring blade is installed on the rotating shaft.
3. The adsorption resin countercurrent cleaning device according to claim 2, characterized in that, The rotating shaft is fixed with a gear, and the center of the spray chamber is provided with a circular hollow part. The side wall of the hollow part is provided with an internal gear ring, and the gear is meshed with the internal gear ring.
4. The adsorption resin countercurrent cleaning device according to claim 2, characterized in that, The top of the rotating shaft is located below the spray chamber and is provided with one or more L-shaped side scrapers, and the outer side wall of the side scrapers is provided with side scrapers.
5. The adsorption resin countercurrent cleaning device according to claim 2, characterized in that, The bottom of the machine body is set as a conical bottom, and the bottom of the conical bottom is connected to a discharge pipe, a liquid drain pipe and a lower liquid inlet pipe.
6. The adsorption resin countercurrent cleaning device according to claim 5, characterized in that, The bottom of the rotating shaft is provided with a V-shaped bottom scraper, and the outer side of the bottom scraper is provided with a bottom scraper plate.
7. The adsorption resin countercurrent cleaning device according to claim 1, characterized in that, A support rod is provided at the bottom of the machine body, and a chassis is provided at the bottom of the support rod.