Filter production waste recovery and compression device

Abstract

The utility model belongs to the technical field of filter production, and particularly relates to a filter production waste recovery and compression device which comprises a bottom plate, a compression box and a controller are fixedly connected to the upper surface of the bottom plate, a hydraulic frame is arranged above the compression box, and a containing shell is arranged above the bottom plate. Two sets of rotating bearings are fixedly connected to the inner wall of the containing shell, two crushing frames are arranged in the containing shell, the inner wall of an inner ring of each set of rotating bearings is fixedly connected with the outer surface of the corresponding crushing frame, two rotating motors are arranged on the left side of the containing shell, and the power output end of each rotating motor is fixedly connected with the left end of the corresponding crushing frame. And electric push rods are arranged on the two side faces of the containing shell correspondingly, through stretching and retracting of the electric push rods, a pressing plate can be driven to press waste to a crushing frame in the containing shell, meanwhile, the filter production waste can be crushed by utilizing the containing shell to be matched with the crushing frame, a rotating bearing and a rotating motor, and the shape and size of the waste are more regular.

Description

Technical Field

[0001] This utility model belongs to the field of filter manufacturing technology, specifically relating to a filter manufacturing waste recycling and compression device. Background Technology

[0002] The filter production waste recycling and compression device is an automated and environmentally friendly equipment designed specifically for the filter manufacturing industry. It uses mechanical transmission, hydraulic or pneumatic technology to efficiently compress loose waste such as filter paper scraps, metal frame waste and sealant residue. The device integrates functional modules such as feeding and conveying, compression molding and discharge collection. Through high-pressure processing by the compression mechanism, air and gaps in the waste are discharged, significantly reducing the volume of waste and forming high-density and regular material blocks. The processed waste is easy to store, transport and reprocess, which reduces storage and logistics costs, improves resource recycling efficiency, reduces environmental pollution, and helps enterprises achieve green production and resource recycling. It is a key piece of equipment for filter manufacturing enterprises to save energy, reduce emissions and reduce costs and increase efficiency.

[0003] However, the diversity of waste characteristics during the filter production process poses challenges to recycling and compression. In terms of shape, sheet filter media is prone to uneven stacking, strips are prone to curling, and frame waste has complex shapes and many gaps. At the same time, the waste size varies greatly, and large-sized waste is prone to clogging the feed inlet, requiring pretreatment. Most compression devices are designed based on conventional waste, and when faced with waste with special structures and oversized dimensions, problems such as uneven compression are likely to occur.

[0004] To address the aforementioned issues, this application proposes a filter production waste recycling and compression device. Utility Model Content

[0005] To address the aforementioned problems in the existing technology, this utility model provides a filter production waste recycling and compression device, which features the ability to organize waste materials and improve compression efficiency and effectiveness.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a filter production waste recycling and compression device, comprising a base plate, a compression box and a controller fixedly connected to the upper surface of the base plate, a hydraulic frame above the compression box, a placement shell above the base plate, two sets of rotating bearings fixedly connected to the inner wall of the placement shell, two crushing frames inside the placement shell, the inner wall of the inner ring of each set of rotating bearings fixedly connected to the outer surface of the crushing frame, two rotating motors on the left side of the placement shell, the power output end of each rotating motor fixedly connected to the left end of the crushing frame, electric push rods on both sides of the placement shell, a pressure plate above the placement shell, and the bottom end of the placement shell fixedly connected to the back of the compression box.

[0007] As a preferred embodiment of this utility model, the front of the compression box is movably hinged with an opening and closing door, and the front of the opening and closing door is fixedly connected with a handle.

[0008] As a preferred embodiment of this utility model, a support frame is fixedly connected to the top of the hydraulic frame, and the bottom surface of the support frame is fixedly connected to the upper surface of the base plate.

[0009] As a preferred embodiment of this utility model, the bottom surface of the placement shell is fixedly connected to two support plates, and the bottom surface of each support plate is fixedly connected to the upper surface of the base plate.

[0010] As a preferred embodiment of this utility model, each of the rotating motors has a fixed base fixedly connected to its bottom surface, and the right side of each fixed base is fixedly connected to the left side of the housing.

[0011] As a preferred embodiment of this utility model, each of the electric push rods has a connecting frame fixedly connected to its telescopic end, and the bottom surface of each connecting frame is fixedly connected to the upper surface of the pressure plate.

[0012] As a preferred technical solution of this utility model, each of the electric push rods is fixedly connected to an assist plate at its bottom end, and the two assist plates are fixedly connected to the two sides of the housing on their respective sides.

[0013] As a preferred technical solution of this utility model, a reinforcing ring is fixedly connected to the outer surface of the outer ring of each rotating bearing, and the side of each group of reinforcing rings that are close to each other is fixedly connected to the two sides of the housing.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting up a controller, the equipment can be turned on or off, and by extending and retracting the electric push rod, the pressure plate can be driven to press the waste material onto the crushing frame inside the placement shell. At the same time, by using the placement shell in conjunction with the crushing frame, rotating bearing and rotating motor, the filter production waste material can be crushed, making the shape and size of the waste material more regular, which is convenient for subsequent compression operations. Then, through the placement shell, the regular waste material can be transferred to the compression box, and by the pressing of the hydraulic frame, the waste material can be compressed, which can further improve the efficiency and effect of filter waste recycling and pressing. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the hydraulic frame in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the pressure plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the electric push rod in this utility model;

[0020] Figure 5 This is a cross-sectional view of the shell placement structure in this utility model;

[0021] In the diagram: 1. Base plate; 2. Support frame; 3. Compression box; 4. Support plate; 5. Controller; 6. Opening and closing door; 7. Handle; 8. Fixed base; 9. Rotating motor; 10. Placement shell; 11. Electric push rod; 12. Pressure plate; 13. Connecting frame; 14. Assist plate; 15. Rotating bearing; 16. Reinforcing ring; 17. Crushing frame; 18. Hydraulic frame. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example

[0024] Please see Figure 1-5 The present invention provides the following technical solution: a filter production waste recycling and compression device, including a base plate 1, a compression box 3 and a controller 5 are fixedly connected to the upper surface of the base plate 1, a hydraulic frame 18 is provided above the compression box 3, a placement shell 10 is provided above the base plate 1, two sets of rotating bearings 15 are fixedly connected to the inner wall of the placement shell 10, two crushing frames 17 are provided inside the placement shell 10, the inner wall of the inner ring of each set of rotating bearings 15 is fixedly connected to the outer surface of the crushing frame 17, two rotating motors 9 are provided on the left side of the placement shell 10, the power output end of each rotating motor 9 is fixedly connected to the left end of the crushing frame 17, electric push rods 11 are provided on both sides of the placement shell 10, a pressure plate 12 is provided above the placement shell 10, and the bottom end of the placement shell 10 is fixedly connected to the back of the compression box 3;

[0025] In this embodiment, the rotation of the rotating motor 9 can drive the inner ring of the crushing frame 17 and the rotating bearing 15 to rotate. Through the rotation of the two crushing frames 17, the filter production waste entering the placement shell 10 can be sheared and crushed by twisting. The controller 5 uses a programmable logic control device, which can implement various complex control logics through programming. Therefore, it is possible to flexibly write programs to control the operation of the equipment according to the specific process requirements of the filter production waste recycling and compression device.

[0026] Specifically, the front of the compression box 3 is hinged to an opening and closing door 6, and the front of the opening and closing door 6 is fixedly connected to a handle 7. In this embodiment, the compression box 3 can be opened or closed through the opening and closing door 6, and the opening and closing door 6 can be easily opened or closed using the handle 7. At the same time, the opening and closing door 6 is equipped with a bolt lock or a pneumatic lock, which can withstand the high pressure during the compression process without deformation.

[0027] Specifically, a support frame 2 is fixedly connected to the top of the hydraulic frame 18, and the bottom surface of the support frame 2 is fixedly connected to the upper surface of the base plate 1. In this embodiment, the hydraulic frame 18 can be fixed to the base plate 1 through the support frame 2. The hydraulic frame 18 is composed of a hydraulic power mechanism, a hydraulic rod, and a compression plate.

[0028] Specifically, two support plates 4 are fixedly connected to the bottom surface of the housing 10. The bottom surface of each support plate 4 is fixedly connected to the upper surface of the base plate 1. In this embodiment, the support plates 4 can support and fix the housing 10, and improve the sturdiness of the housing 10.

[0029] Specifically, each rotating motor 9 is fixedly connected to a mounting base 8 on its bottom surface, and the right side of each mounting base 8 is fixedly connected to the left side of the placement shell 10. In this embodiment, the rotating motor 9 can be fixed to the placement shell 10 through the mounting base 8, so that the rotating motor 9 can rotate stably.

[0030] Specifically, each electric push rod 11 has a connecting frame 13 fixedly connected to its telescopic end. The bottom surface of each connecting frame 13 is fixedly connected to the upper surface of the pressure plate 12. In this embodiment, the electric push rod 11 can be connected to the pressure plate 12 through the connecting frame 13, thereby enabling the electric push rod 11 to drive the pressure plate 12 to move.

[0031] Specifically, each electric push rod 11 is fixedly connected to an assist plate 14 at its bottom end. The two assist plates 14 are fixedly connected to the two sides of the housing 10 on their respective sides. In this embodiment, the electric push rod 11 can be fixed to the housing 10 by the assist plates 14, so that the electric push rod 11 can extend and retract stably.

[0032] Specifically, a reinforcing ring 16 is fixedly connected to the outer surface of the outer ring of each rotating bearing 15. The side of each set of reinforcing rings 16 that is close to each other is fixedly connected to the two sides of the housing 10. In this embodiment, the reinforcing rings 16 can reinforce the rotating bearing 15 to the housing 10, thereby making the rotating bearing 15 strong.

[0033] The working principle and usage process of this utility model are as follows: First, connect the hydraulic frame 18, electric push rod 11, rotary motor 9, and controller 5 to the power supply. Simultaneously, connect the hydraulic frame 18, electric push rod 11, and rotary motor 9 to the controller 5 via wires. Place the base plate 1 in a suitable position, allowing the filter production waste to be transferred into the placement shell 10. When compression of the waste is required, the controller 5 activates the electric push rod 11 and rotary motor 9. Simultaneously, the extension and retraction of the electric push rod 11 moves the connecting frame 13 and pressure plate 12, pressing the waste onto the crushing frame 17 inside the placement shell 10. Simultaneously, the rotation of the rotary motor 9 causes the inner ring of the rotary bearing 15 and the crushing frame 17 to rotate. The rotation of the crushing frame 17 performs a twisting and shearing crushing of the filter production waste entering the placement shell 10, making the waste more regular in shape and size, facilitating subsequent processing. Following the compression operation, the crushed waste material, under the continuous pressure of the pressure plate 12, falls into the compression box 3 through the fixed connection between the bottom of the placement shell 10 and the back of the compression box 3. At this time, the controller 5 controls the hydraulic frame 18 to start, and the hydraulic rod of the hydraulic frame 18 pushes the compression plate downward, applying high pressure to the waste material in the compression box 3, further expelling air and excess gaps in the waste material, greatly reducing the volume of the waste material, forming a high-density and regularly shaped block. Throughout the process, the opening and closing door 6 is in the closed state, and its bolt lock or air pressure lock ensures that the compression box 3 is well sealed during the compression process and can withstand high pressure without deformation. After the compression is completed, the controller 5 controls the hydraulic rod of the hydraulic frame 18 to rise and reset. Then, the operator opens the opening and closing door 6 through the handle 7, takes out the compressed waste block from the compression box 3 for further processing, and then closes the opening and closing door 6 to prepare for the next waste material compression operation.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A filter production waste recycling and compression device, characterized in that: The device includes a base plate (1), on the upper surface of which a compression box (3) and a controller (5) are fixedly connected. A hydraulic frame (18) is provided above the compression box (3). A placement shell (10) is provided above the base plate (1). Two sets of rotating bearings (15) are fixedly connected to the inner wall of the placement shell (10). Two crushing frames (17) are provided inside the placement shell (10). The inner wall of the inner ring of each set of rotating bearings (15) is fixedly connected to the outer surface of the crushing frame (17). Two rotating motors (9) are provided on the left side of the placement shell (10). The power output end of each rotating motor (9) is fixedly connected to the left end of the crushing frame (17). Electric push rods (11) are provided on both sides of the placement shell (10). A pressure plate (12) is provided above the placement shell (10). The bottom end of the placement shell (10) is fixedly connected to the back of the compression box (3).

2. The filter production waste recycling and compression device according to claim 1, characterized in that: The front of the compression box (3) is hinged to an opening and closing door (6), and the front of the opening and closing door (6) is fixedly connected to a handle (7).

3. The filter production waste recycling and compression device according to claim 1, characterized in that: The top of the hydraulic frame (18) is fixedly connected to a support frame (2), and the bottom surface of the support frame (2) is fixedly connected to the upper surface of the base plate (1).

4. The filter production waste recycling and compression device according to claim 1, characterized in that: The bottom surface of the placement shell (10) is fixedly connected to two support plates (4), and the bottom surface of each support plate (4) is fixedly connected to the upper surface of the base plate (1).

5. The filter production waste recycling and compression device according to claim 1, characterized in that: Each of the rotating motors (9) has a fixed base (8) fixedly connected to its bottom surface, and the right side of each fixed base (8) is fixedly connected to the left side of the housing (10).

6. The filter production waste recycling and compression device according to claim 1, characterized in that: Each of the electric push rods (11) has a connecting frame (13) fixedly connected to its telescopic end, and the bottom surface of each connecting frame (13) is fixedly connected to the upper surface of the pressure plate (12).

7. The filter production waste recycling and compression device according to claim 1, characterized in that: Each of the electric push rods (11) has a booster plate (14) fixedly connected to its bottom end. The two booster plates (14) are fixedly connected to the two sides of the housing (10) on their respective sides.

8. The filter production waste recycling and compression device according to claim 1, characterized in that: Each of the rotating bearings (15) has a reinforcing ring (16) fixedly connected to its outer surface. The side of each set of reinforcing rings (16) that is close to each other is fixedly connected to the two sides of the housing (10).

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