Reaction kettle detection mechanism for industrial cleaning agent

By installing a transparent sampling tube and sealing components on the side of the industrial cleaning agent reactor, the problem of difficult observation in a closed reactor body is solved, enabling transparent observation of the material state inside the reactor and safe reaction control.

CN224247369UActive Publication Date: 2026-05-15HUAIAN HANFUS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUAIAN HANFUS TECHNOLOGY CO LTD
Filing Date
2025-05-23
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing industrial cleaning agent reaction vessels are closed structures, making it difficult to visually observe the state of materials inside the vessel, which affects reaction control and safety.

Method used

A transparent sampling tube and sealing assembly, including a liftable sealing plate and a sealing column, are installed on the side of the reactor to enable transparent observation of the material state inside the reactor and sealed outflow.

Benefits of technology

It enables direct observation of the material state inside the reactor, avoiding the need to open the reactor during the reaction process and ensuring the safety and controllability of the reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection devices, and discloses a reaction kettle detection mechanism and a reaction kettle assembly for an industrial cleaning agent, and the reaction kettle detection mechanism comprises a reaction kettle main body, a feeding pipe arranged at the top of the reaction kettle main body, and a stirring assembly mounted on the reaction kettle main body, the sampling assembly comprises a transparent sampling pipe arranged at the side part of the reaction kettle main body, a connecting pipe fixed at the bottom of the transparent sampling pipe, and a filtering bin fixedly mounted at the tail end of the connecting pipe; the sealing assembly comprises a liftable sealing plate which is arranged at the top of the filtering bin. According to the reaction kettle detection mechanism for the industrial cleaning agent, the sampling assembly is arranged on the side portion of the reaction kettle body, the industrial cleaning agent in the reaction kettle body can enter the transparent sampling pipe, the state of the industrial cleaning agent can be directly observed through the transparent sampling pipe, and the reaction kettle body does not need to be opened in the reaction process; the normal use of the reaction kettle main body is not influenced.
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Description

Technical Field

[0001] This utility model relates to the field of detection device technology, specifically a detection mechanism for an industrial cleaning agent reaction vessel. Background Technology

[0002] Industrial cleaning agents are chemical or biological agents used in industry to remove dirt. The processing of industrial cleaning agents requires the use of reaction vessels to provide a stable environment for the chemical reaction of the industrial cleaning agents, ensuring the safety and controllability of the reaction process.

[0003] Currently, in the synthesis of industrial cleaning agents, some intermediate or final products may precipitate in the form of crystals. By observing the time, morphology and quantity of crystal appearance, we can understand whether the reaction is proceeding according to the expected route and the extent of the reaction. However, most current reaction vessels are closed structures, making it inconvenient to visually observe the state of the materials inside the reaction vessel. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] Given that most of the existing reaction vessels are closed structures, it is inconvenient to visually observe the state of the materials inside the reaction vessel.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A reaction vessel testing mechanism for an industrial cleaning agent, characterized in that it comprises:

[0008] The reactor assembly includes a reactor body, a feed pipe disposed on the top of the reactor body, and a stirring assembly installed on the reactor body;

[0009] The sampling assembly includes a transparent sampling tube disposed on the side of the main body of the reactor, a connecting tube fixed to the bottom of the transparent sampling tube, and a filter chamber fixedly installed at the end of the connecting tube;

[0010] The sealing assembly includes a retractable sealing plate disposed on the top of the filter chamber.

[0011] As a further embodiment of this utility model: the sampling assembly also includes a sealing plug movably disposed on the top of the transparent sampling tube, and scale lines engraved on the surface of the transparent sampling tube, and a fixing bracket is fixed on one side of the transparent sampling tube.

[0012] As a further embodiment of this utility model: the sampling component further includes a permeable plate fixed to the inner cavity of the filter chamber, and a flow hole opened inside the permeable plate, and a support plate fixed to the inner wall of the filter chamber is provided at the bottom of the permeable plate.

[0013] As a further embodiment of this utility model, the sealing assembly further includes a sealing ring fixed to the bottom end face of the sealing plate, and a sealing post disposed inside the sealing ring.

[0014] As a further improvement of this utility model: the sealing column corresponds one-to-one with the flow hole, and the size of the sealing column and the flow hole are adapted to each other, and the sealing ring fits into the inner wall of the filter chamber.

[0015] As a further embodiment of this utility model, the sealing assembly further includes a lifting ear plate and a movable sleeve plate fixed around the sealing plate, a lifting rod fixed to the bottom of the lifting ear plate, a guide post movably inserted inside the movable sleeve plate, and a guide hole opened at the connection between the guide post and the movable sleeve plate.

[0016] As a further embodiment of this utility model, the sealing assembly further includes a lifting plate fixed to the bottom of the lifting rod and a lifting cylinder fixed to the bottom of the lifting plate.

[0017] As a further improvement of this utility model: a drive chamber is fixed at the bottom of the lifting cylinder, and an opening is provided on the side of the lifting plate near the connecting pipe.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This utility model provides a sampling component on the side of the reactor body, allowing the industrial cleaning agent inside the reactor body to enter a transparent sampling tube. The state of the industrial cleaning agent can be directly observed through the transparent sampling tube without opening the reactor body during the reaction process, thus not affecting the normal use of the reactor body.

[0020] 2. This utility model, through the sealing component, can seal the filter chamber under the dual sealing effect of the sealing column and the sealing ring at the bottom of the sealing plate, and the rising of the sealing plate can meet the normal outflow of industrial cleaning agent. Attached Figure Description

[0021] Figure 1 A schematic diagram of the structure of a detection mechanism for a reaction vessel of an industrial cleaning agent;

[0022] Figure 2 A partial half-sectional schematic diagram of the detection mechanism of a reaction vessel for an industrial cleaning agent;

[0023] Figure 3 A bottom view schematic diagram of the sealing plate in the detection mechanism of an industrial cleaning agent reaction vessel;

[0024] Figure 4 This is a schematic diagram of the filter chamber in a testing mechanism for an industrial cleaning agent reactor.

[0025] Figure 5 This is a bottom view schematic diagram of the main body of the reactor in a reactor testing mechanism for an industrial cleaning agent.

[0026] In the diagram: 1. Reactor assembly; 101. Reactor body; 102. Feed pipe; 103. Stirring assembly; 2. Sampling assembly; 201. Fixed bracket; 202. Sealing plug; 203. Transparent sampling tube; 204. Connecting pipe; 205. Scale line; 206. Filter chamber; 207. Support plate; 208. Transmitting plate; 209. Flow hole; 3. Sealing assembly; 301. Sealing plate; 302. Guide column; 303. Movable sleeve plate; 304. Lifting ear plate; 305. Lifting rod; 306. Sealing ring; 307. Sealing column; 308. Guide hole; 309. Lifting plate; 310. Lifting cylinder; 311. Drive chamber. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0030] Example 1

[0031] Please see Figure 1 , Figure 3 , Figure 4 and Figure 5 This is the first embodiment of the present invention, which provides a detection mechanism for a reaction vessel of an industrial cleaning agent, comprising:

[0032] The reactor assembly 1 includes a reactor body 101, a feed pipe 102 disposed on the top of the reactor body 101, and a stirring assembly 103 installed on the reactor body 101. The stirring assembly 103 includes a stirring motor fixed to the top of the reactor body 101 and a stirring paddle fixedly installed on the power output end of the stirring motor.

[0033] The sampling assembly 2 includes a transparent sampling tube 203 disposed on the side of the reactor body 101, a connecting tube 204 fixed to the bottom of the transparent sampling tube 203, and a filter chamber 206 fixedly installed at the end of the connecting tube 204.

[0034] The sealing assembly 3 includes a retractable sealing plate 301 disposed on the top of the filter chamber 206.

[0035] Specifically, the sampling assembly 2 also includes a sealing plug 202 movably disposed on the top of the transparent sampling tube 203, and a scale line 205 engraved on the surface of the transparent sampling tube 203.

[0036] Furthermore, the scale line 205 can indicate the volume of industrial cleaning agent inside the transparent sampling tube 203. The transparent sampling tube 203 is made of transparent material, and the state of the industrial cleaning agent can be directly observed through the transparent sampling tube 203 to determine whether the reaction has ended. By removing the sealing plug 202, the industrial cleaning agent inside the transparent sampling tube 203 can be extracted through the extraction device to achieve sampling.

[0037] Specifically, the sampling component 2 also includes a permeable plate 208 fixed inside the filter chamber 206, and a flow hole 209 opened inside the permeable plate 208. The diameter of the flow hole 209 is larger than the diameter of the crystal particles, so as not to affect the normal passage of the crystal particles. A fixing bracket 201 is fixed on one side of the transparent sampling tube 203. A support plate 207 fixed to the inner wall of the filter chamber 206 is provided at the bottom of the permeable plate 208.

[0038] Furthermore, the industrial cleaning agent inside the reactor body 101 can enter the filter chamber 206 through the flow hole 209 on the permeable plate 208, and then flow into the connecting pipe 204 through the filter chamber 206, thereby entering the interior of the transparent sampling tube 203.

[0039] In use, when it is necessary to observe the state of the industrial cleaning agent, the sealing plate 301 rises, the top of the filter chamber 206 opens, and the industrial cleaning agent in the reactor body 101 can enter the filter chamber 206 through the flow hole 209 on the permeable plate 208, and then flow into the connecting pipe 204 through the filter chamber 206, thereby entering the interior of the transparent sampling tube 203. The scale line 205 can indicate the volume of industrial cleaning agent inside the transparent sampling tube 203. When the specified volume is reached, the sealing plate 301 descends, resealing the filter chamber 206. The state of the industrial cleaning agent can be directly observed through the transparent sampling tube 203 to determine whether the reaction has ended. There is no need to open the reactor body 101 during the reaction process, and it does not affect the normal use of the reactor body 101.

[0040] In summary, the industrial cleaning agent reaction vessel testing mechanism, by setting a sampling component 2 on the side of the reaction vessel body 101, allows the industrial cleaning agent inside the reaction vessel body 101 to enter the transparent sampling tube 203. The state of the industrial cleaning agent can be directly observed through the transparent sampling tube 203 without opening the reaction vessel body 101 during the reaction process, and does not affect the normal use of the reaction vessel body 101.

[0041] Example 2

[0042] Please see Figure 1 , Figure 2 and Figure 3 This is the second embodiment of the present invention, which provides an improved design for a reaction vessel detection mechanism for an industrial cleaning agent.

[0043] Specifically, the sealing assembly 3 also includes a sealing ring 306 fixed to the bottom end face of the sealing plate 301, and a sealing post 307 disposed inside the sealing ring 306.

[0044] Furthermore, the sealing column 307 has a conical shape with a bottom diameter slightly smaller than that of the flow hole 209. The sealing column 307 is inserted into the flow hole 209 to clear the flow hole 209.

[0045] Specifically, the sealing column 307 corresponds one-to-one with the flow hole 209, and the dimensions of the sealing column 307 and the flow hole 209 are compatible. The sealing ring 306 fits snugly against the inner wall of the filter chamber 206.

[0046] Furthermore, when the sealing ring 306 is located inside the filter chamber 206, it can seal the filter chamber 206. When the corresponding sealing column 307 and flow hole 209 are separated from each other, the flow hole 209 can allow the solution to pass through normally.

[0047] Specifically, the sealing assembly 3 also includes a lifting ear plate 304 and a movable sleeve plate 303 fixed around the sealing plate 301, a lifting rod 305 fixed to the bottom of the lifting ear plate 304, a guide post 302 movably inserted inside the movable sleeve plate 303, and a guide hole 308 opened at the connection between the guide post 302 and the movable sleeve plate 303.

[0048] Furthermore, the guide hole 308 of the movable sleeve 303 can slide outside the guide post 302. The guide post 302 is fixed to the bottom of the reactor body 101 and is used to guide the movable sleeve 303. A sealing sleeve is provided at the connection between the lifting rod 305 and the reactor body 101 to seal the gap at the connection between the lifting rod 305 and the reactor body 101.

[0049] Specifically, the sealing assembly 3 also includes a lifting plate 309 fixed to the bottom of the lifting rod 305, and a lifting cylinder 310 fixed to the bottom of the lifting plate 309.

[0050] Furthermore, after the lifting cylinder 310 is started, it can drive the lifting plate 309 to rise and fall, thereby pushing the lifting ear plate 304 to rise and fall through the lifting rod 305 on the lifting plate 309.

[0051] Specifically, the bottom of the lifting cylinder 310 is fixed with a drive chamber 311, and the lifting plate 309 has an opening on the side near the connecting pipe 204.

[0052] Furthermore, the lifting plate 309 is adapted to the size of the drive chamber 311 and can slide inside the drive chamber 311 to guide the lifting plate 309. The opening position can accommodate the connecting pipe 204 without affecting the normal lifting of the lifting plate 309.

[0053] In daily use, when sampling is required, the lifting cylinder 310 is activated, causing the lifting plate 309 to rise. This, in turn, pushes the lifting ear plate 304 to rise via the lifting rod 305 on the lifting plate 309. At this time, the guide hole 308 of the movable sleeve plate 303 can slide outside the guide post 302, and the lifting plate 309 slides inside the drive chamber 311. Subsequently, the sealing plate 301 rises, causing the sealing post 307 to move upward. The sealing post 307 separates from the flow hole 209, allowing the solution to pass through normally. Conversely, after sampling is completed, the lifting cylinder 310 retracts, causing the lifting plate 309 to descend. This, in turn, pushes the lifting ear plate 304 to descend via the lifting rod 305 on the lifting plate 309, causing the sealing plate 301 to descend and causing the sealing post 307 to insert into the flow hole 209 to seal the flow hole 209.

[0054] In summary, the sealing component 3 can seal the filter chamber 206 under the dual sealing effect of the sealing column 307 and the bottom sealing ring 306 of the sealing plate 301, and the rising of the sealing plate 301 can meet the normal outflow of industrial cleaning agent.

[0055] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0056] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0057] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A detection mechanism for a reaction vessel of an industrial cleaning agent, characterized in that: include: The reactor assembly (1) includes a reactor body (101), a feed pipe (102) disposed on the top of the reactor body (101), and a stirring assembly (103) installed on the reactor body (101); The sampling assembly (2) includes a transparent sampling tube (203) disposed on the side of the reactor body (101), a connecting tube (204) fixed to the bottom of the transparent sampling tube (203), and a filter chamber (206) fixedly installed at the end of the connecting tube (204); The sealing assembly (3) includes a retractable sealing plate (301) disposed on the top of the filter chamber (206).

2. The reaction vessel detection mechanism for an industrial cleaning agent according to claim 1, characterized in that: The sampling assembly (2) also includes a sealing plug (202) movably disposed on the top of the transparent sampling tube (203) and a scale line (205) engraved on the surface of the transparent sampling tube (203). A fixing bracket (201) is fixed on one side of the transparent sampling tube (203).

3. The reaction vessel testing mechanism for an industrial cleaning agent according to claim 2, characterized in that: The sampling assembly (2) further includes a permeable plate (208) fixed to the inner cavity of the filter chamber (206) and a flow hole (209) opened inside the permeable plate (208). A support plate (207) fixed to the inner wall of the filter chamber (206) is provided at the bottom of the permeable plate (208).

4. The reaction vessel testing mechanism for an industrial cleaning agent according to claim 3, characterized in that: The sealing assembly (3) further includes a sealing ring (306) fixed to the bottom end face of the sealing plate (301) and a sealing post (307) disposed inside the sealing ring (306).

5. The reaction vessel detection mechanism for an industrial cleaning agent according to claim 4, characterized in that: The sealing column (307) corresponds one-to-one with the flow hole (209), and the size of the sealing column (307) and the flow hole (209) are adapted to each other. The sealing ring (306) fits against the inner wall of the filter chamber (206).

6. The reaction vessel testing mechanism for an industrial cleaning agent according to claim 5, characterized in that: The sealing assembly (3) further includes a lifting ear plate (304) and a movable sleeve plate (303) fixed around the sealing plate (301), a lifting rod (305) fixed to the bottom of the lifting ear plate (304), a guide post (302) movably passing through the inside of the movable sleeve plate (303), and a guide hole (308) opened at the connection between the guide post (302) and the movable sleeve plate (303).

7. The reaction vessel testing mechanism for an industrial cleaning agent according to claim 6, characterized in that: The sealing assembly (3) also includes a lifting plate (309) fixed to the bottom of the lifting rod (305) and a lifting cylinder (310) fixed to the bottom of the lifting plate (309).

8. The reaction vessel testing mechanism for an industrial cleaning agent according to claim 7, characterized in that: The bottom of the lifting cylinder (310) is fixed with a drive chamber (311), and the lifting plate (309) has an opening on the side near the connecting pipe (204).