Multifunctional pilot plant test machine with multiple stripping modes
By designing a multi-functional pilot plant, employing various peeling methods and motor-driven winding, the problems of single function and low efficiency of pilot plants are solved, achieving efficient and accurate material testing and stable peeling and winding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CROWN NEW MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-05-15
AI Technical Summary
Existing pilot-scale machines have limited functionality, low efficiency, and complex operation, making it difficult to meet the testing needs of high-requirement products. Furthermore, data deviations are prone to occur during the winding process.
Design a multi-functional pilot plant, including a tail unwinding table, a head unwinding table, a pressing mechanism, first and second peeling rollers, a heating mechanism, and multiple guide rollers. By combining different peeling rollers, various peeling methods can be achieved to meet the testing needs of different materials. It is also equipped with a motor-driven winding table to control the tension.
It improves testing efficiency and accuracy, adapts to testing different types of materials, broadens the application range, reduces manual operation, and ensures stable peeling and winding of release paper.
Smart Images

Figure CN224247567U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of double-sided tape production equipment, and in particular to a multifunctional pilot machine with multiple peeling methods. Background Technology
[0002] Existing pilot-scale machines have relatively limited basic functions, often only suitable for producing simple double-sided adhesive products. However, for end-products with high requirements, their efficiency is often low, requiring operators to manually peel the adhesive. This not only increases the number of steps, consuming significant time and energy, but also makes it difficult to ensure stability during the peeling process. Even if pilot-scale machines have simple peeling assistance structures, they can only achieve a single winding method, failing to meet diverse testing needs. Furthermore, problems such as release material entanglement and loosening are prone to occur during the winding process, leading to data deviations during testing and failing to meet the high-efficiency requirements of modern industrial production. Summary of the Invention
[0003] In order to overcome the shortcomings of the prior art, this utility model provides a multifunctional pilot plant with multiple peeling methods.
[0004] The technical solution adopted by this utility model to solve its technical problem is:
[0005] A multifunctional pilot-scale machine with multiple peeling methods includes a machine body and also includes:
[0006] A tail unwinding table is located at the tail of the machine body and is used to place semi-finished materials.
[0007] The unwinding table is located at the head of the machine body and is used to place the release material.
[0008] A pressing mechanism, located on the machine body, is used to bond semi-finished materials and release materials together;
[0009] The first peeling roller is used to peel the release paper off the product after lamination.
[0010] The second peeling roller is used to peel the release paper off the product after lamination.
[0011] The product winding table is used to wind up and store products after the peeling operation has been completed.
[0012] During operation, the semi-finished material on the unwinding table at the tail end and the release material at the unwinding table at the head end are pulled out together and bonded through the pressing mechanism for composite bonding. Then, the release paper is peeled off by the first peeling roller and / or the second peeling roller. Finally, the product is wound up and stored by the product winding table.
[0013] The multifunctional pilot-scale machine with multiple peeling methods described above also includes:
[0014] The heating mechanism is used to heat the release material. The release material at the unwinding table of the die head is pulled out and passes through the heating mechanism, and then it is bonded to the semi-finished material and passed through the pressing mechanism for composite bonding.
[0015] As described above, a multifunctional pilot-scale machine with multiple peeling methods includes a heating mechanism comprising an oven mounted on the machine body and multiple oven guide rollers arranged side-by-side within the oven. The release material at the unwinding table of the machine head is pulled out and extends into the oven, passes around the oven guide rollers in sequence, and then adheres to the semi-finished material through the pressing mechanism for composite bonding.
[0016] As described above, a multifunctional pilot-scale machine with multiple peeling methods includes a pressing mechanism comprising a cold cylinder pressure roller and a composite roller that is bonded to the cold cylinder pressure roller. The semi-finished material on the unwinding table at the tail end and the release material at the unwinding table at the head end are pulled out together and bonded through the cold cylinder pressure roller and the composite roller for bonding.
[0017] As described above, a multifunctional pilot-scale machine with multiple peeling methods is provided on the machine body between the unwinding table of the die head and the heating mechanism. The release material at the unwinding table of the die head is pulled out, passes around the release roller, and extends into the heating mechanism.
[0018] As described above, a multifunctional pilot-scale machine with multiple peeling methods is provided on the machine body on one side of the first peeling roller, with a first release paper winding table.
[0019] As described above, a multifunctional pilot-scale machine with multiple peeling methods is provided on the machine body on the other side of the first peeling roller, with a second release paper winding table.
[0020] As described above, a multifunctional pilot-scale machine with multiple peeling methods is provided on the machine body on one side of the second peeling roller, with a third release paper winding table.
[0021] As described above, a multifunctional pilot-scale machine with multiple peeling methods is further provided with multiple guide rollers on the machine body.
[0022] As described above, in a multifunctional pilot-scale machine with multiple peeling methods, the surfaces of both the first peeling roller and the second peeling roller are made of anti-slip and wear-resistant materials.
[0023] The beneficial effects of this utility model are as follows: This application has a simple structure. By installing a first peeling roller and a second peeling roller with different performance on the machine body, and connecting the first peeling roller and the second peeling roller to the machine body through high-precision bearings, they can rotate flexibly. During the peeling operation, the first peeling roller, the second peeling roller, or a combination of the two can be freely selected for production according to different products. This significantly improves the multi-functional pilot machine's ability to test and process materials with release paper. At the same time, it can adapt to the testing of different types of materials, improve testing efficiency and accuracy, and broaden the application range of the multi-functional pilot machine. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the structure of a multifunctional pilot plant with multiple peeling methods according to an embodiment of the present invention. Detailed Implementation
[0026] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings and embodiments.
[0027] Please see Figure 1 As shown, this application embodiment provides a multifunctional pilot-scale machine with multiple peeling methods, including a machine body, and further including:
[0028] The tail unwinding table 1 is located at the tail of the machine body and is used to place semi-finished materials;
[0029] The unwinding table 2 is located at the head of the machine body and is used to place the release material.
[0030] The pressing mechanism 3, located on the machine body, is used to bond semi-finished materials and release materials together;
[0031] The first peeling roller 4 is used to peel the release paper off the product after lamination.
[0032] The second peeling roller 5 is used to peel the release paper off the product after lamination.
[0033] Product winding table 6 is used to wind and store products after the peeling operation is completed.
[0034] During operation, the semi-finished material on the tail unwinding table 1 and the release material on the head unwinding table 2 are pulled out together and bonded through the pressing mechanism 3 for composite. Then, the release paper is peeled off by the first peeling roller 4 and / or the second peeling roller 5. Finally, the product is wound up and stored by the product winding table 6.
[0035] By installing a first peeling roller 4 and a second peeling roller 5 with different performance on the machine body, and connecting the first peeling roller 4 and the second peeling roller 5 to the machine body through high-precision bearings, they can rotate flexibly. During the peeling operation, the first peeling roller 4, the second peeling roller 5, or a combination of the two can be freely selected for production according to different products. This significantly improves the multi-functional pilot machine's ability to test and process materials with release paper, while also being able to adapt to the testing of different types of materials, improving testing efficiency and accuracy, and broadening the application range of the multi-functional pilot machine.
[0036] In this embodiment, the working principle of the machine body is a common existing technology in the field, and will not be described in detail here.
[0037] Furthermore, it also includes:
[0038] The heating mechanism 7 is used to heat the release material. The release material at the unwinding table 2 of the machine head is pulled out and passes through the heating mechanism 7, and then it is bonded to the semi-finished material and passed through the pressing mechanism 3 for composite.
[0039] Specifically, the heating mechanism 7 includes an oven mounted on the machine body and multiple oven guide rollers 71 arranged side by side inside the oven. The release material at the unwinding table 2 of the machine head is pulled out and extends into the oven, passes around the oven guide rollers 71 in sequence, and then adheres to the semi-finished material and passes through the pressing mechanism 3 for composite bonding.
[0040] In this embodiment, the working principle of the oven is a common existing technology in the field, and will not be described in detail here.
[0041] Furthermore, the pressing mechanism 3 includes a cold cylinder pressure roller 31 and a composite roller 32 that is fitted to the cold cylinder pressure roller 31. The semi-finished material on the tail unwinding table 1 and the release material at the head unwinding table 2 are pulled out together and bonded through the cold cylinder pressure roller 31 and the composite roller 32 for bonding.
[0042] In this embodiment, the working principle of the pressing mechanism 3 is a common existing technology in the field, and will not be described in detail here.
[0043] Furthermore, an upper glue roller 8 is provided on the machine body between the unwinding table 2 and the heating mechanism 7. The release material at the unwinding table 2 is pulled out, passes around the upper glue roller 8, and extends into the heating mechanism 7.
[0044] Furthermore, a first release paper take-up table 91 is also provided on the machine body on one side of the first release roller 4.
[0045] In this embodiment, for some simple structure products, after being laminated by the pressing mechanism 3, the laminated product is manually peeled off by the first peeling roller 4, and then the release paper is wound up by the first release paper winding table 91, and the product is wound up and stored by the product winding table 6. This ensures that the release paper is completely and smoothly peeled off from the coating material, which is conducive to the smooth progress of subsequent processes.
[0046] Furthermore, a second release paper take-up table 92 is also provided on the machine body on the other side of the first release roller 4.
[0047] In this embodiment, for some products whose release paper needs to be automatically wound, after the product is laminated by the pressing mechanism 3 and then passes through the first peeling roller 4, the release paper is pulled out and connected to the second release paper winding table 92 for winding and storage, and the product is pulled to the product winding table 6 for winding and storage. This is practical and convenient, and there is no need for manual winding.
[0048] In this embodiment, the second release paper winding table 92, the third release paper winding table 93, and the product winding table 6 are all equipped with motor drives. The control panel can control the winding tension sensor with high precision through a program. During the winding process, the winding tension can be freely controlled according to the current coating speed and winding status to ensure that the release paper is wound with a stable tension, avoiding slack or excessive tension that could cause the release paper to break.
[0049] Furthermore, a third release paper take-up table 93 is also provided on the machine body on one side of the second release roller 5.
[0050] In this embodiment, for other products whose release paper needs to be automatically wound, after the product is laminated by the pressing mechanism 3 and then passed through the second peeling roller 5, the release paper is pulled out and connected to the third release paper winding table 93 for winding and storage, and the product is pulled to the product winding table 6 for winding and storage. This is practical and convenient, and there is no need for manual winding.
[0051] In this embodiment, for some high-end market products in the electronics and digital industry, when the functions of the open and closed surfaces are inconsistent, the automatic rotating guide rollers on the machine body are used, and additional transmission guide rollers are installed to peel according to the requirements of the test product; at the same time, the first peeling roller 4 and the second peeling roller 5 can be used simultaneously for peeling, so that the winding tension can be easily controlled freely according to the current winding situation.
[0052] Specifically, the machine body is also provided with multiple guide rollers 100.
[0053] Furthermore, the surfaces of both the first peeling roller 4 and the second peeling roller 5 are made of anti-slip and wear-resistant materials to ensure that the release paper can be stably clamped and the peeling action can be achieved.
[0054] In summary, the embodiments of this application, by installing a first peeling roller 4 and a second peeling roller 5 with different performance on the machine body, and connecting the first peeling roller 4 and the second peeling roller 5 to the machine body through high-precision bearings, can rotate flexibly. During the peeling operation, the first peeling roller 4, the second peeling roller 5, or a combination of both can be freely selected for production according to different products. This significantly improves the testing and processing capabilities of the multi-functional pilot machine for materials with release paper, while also being able to adapt to the testing of different types of materials, improving testing efficiency and accuracy, and broadening the application range of the multi-functional pilot machine.
[0055] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structure made using the contents of this utility model specification and drawings, or directly or indirectly applied to other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A multifunctional pilot-scale machine with multiple peeling methods, comprising a machine body, characterized in that, It also includes: The tail unwinding table (1) is located at the tail of the machine body and is used to place semi-finished materials. The unwinding table (2) is located at the head of the machine body and is used to place release material; A pressing mechanism (3) is provided on the machine body and is used to combine semi-finished materials and release materials; The first peeling roller (4) is used to peel the release paper off the product after lamination. The second peeling roller (5) is used to peel the release paper off the product after lamination. Product winding table (6) is used to wind up and store products after the peeling operation is completed; During operation, the semi-finished material on the unwinding table (1) at the tail end and the release material at the unwinding table (2) at the head end are pulled out together and bonded through the pressing mechanism (3) for composite. Then, the release paper is peeled off by the first peeling roller (4) and / or the second peeling roller (5). Finally, the product is wound up and stored by the product winding table (6).
2. The multifunctional pilot-scale machine with multiple peeling methods according to claim 1, characterized in that, It also includes: The heating mechanism (7) is used to heat the release material. The release material at the unwinding table (2) of the machine head is pulled out and passes through the heating mechanism (7), and then it is bonded to the semi-finished material and passed through the pressing mechanism (3) for composite.
3. A multifunctional pilot-scale machine with multiple peeling methods according to claim 2, characterized in that: The heating mechanism (7) includes an oven mounted on the machine body and multiple oven guide rollers (71) arranged side by side in the oven. The release material at the unwinding table (2) of the machine head is pulled out and extends into the oven, passes around the oven guide rollers (71) in sequence, and then adheres to the semi-finished material and passes through the pressing mechanism (3) for composite bonding.
4. A multifunctional pilot-scale machine with multiple peeling methods according to claim 1, characterized in that: The pressing mechanism (3) includes a cold cylinder pressure roller (31) and a composite roller (32) that is attached to the cold cylinder pressure roller (31). The semi-finished material on the unwinding table (1) at the tail end and the release material at the unwinding table (2) at the head end are pulled out together and attached to the cold cylinder pressure roller (31) and the composite roller (32) for bonding.
5. A multifunctional pilot-scale machine with multiple peeling methods according to claim 2, characterized in that: An upper glue roller (8) is also provided on the machine body between the unwinding table (2) and the heating mechanism (7). The release material at the unwinding table (2) is pulled out, passes around the upper glue roller (8), and extends into the heating mechanism (7).
6. A multifunctional pilot-scale machine with multiple peeling methods according to claim 1, characterized in that: The machine body is also provided with a first release paper take-up table (91) located on one side of the first release roller (4).
7. A multifunctional pilot-scale machine with multiple peeling methods according to claim 1, characterized in that: A second release paper take-up table (92) is also provided on the machine body on the other side of the first release roller (4).
8. A multifunctional pilot-scale machine with multiple peeling methods according to claim 1, characterized in that: A third release paper take-up table (93) is also provided on the machine body on one side of the second release roller (5).
9. A multifunctional pilot-scale machine with multiple peeling methods according to claim 1, characterized in that: The machine body is also equipped with multiple guide rollers (100).
10. A multifunctional pilot-scale machine with multiple peeling methods according to claim 1, characterized in that: The surfaces of the first stripping roller (4) and the second stripping roller (5) are both made of anti-slip and wear-resistant material.