Full-automatic pan-fried dumpling processing equipment

Abstract

The utility model relates to food processing equipment, in particular to full-automatic pan fried dumpling processing equipment, and solves the problems of breakfast processing equipment. Comprising a feeding device for providing raw materials and a processing device, the processing device comprises a rack as well as an oil injection mechanism, an action mechanism, a heating mechanism, a driving mechanism and a supporting mechanism which are arranged on the rack, an open circular opening is formed in the center of the rack, the heating mechanism comprises an annular bearing frame, the bearing frame is arranged at the circular opening, and the oil injection mechanism is arranged on the bearing frame. The action mechanism comprises a six-shaft grabbing mechanical arm, a profiling mechanical arm, a discharging mechanical arm and a transmission wheel, the electromagnetic heating and multi-station design structure is adopted, the automation level is improved, the device is suitable for making various breakfast, the design production and assembly difficulty is reduced, and manufacturing and popularization are convenient.

Description

Technical Field

[0001] This utility model relates to a food processing equipment, and more particularly to a fully automatic pan-fried bun processing equipment. Background Technology

[0002] In the Chinese breakfast scene, fried dough sticks, steamed buns, dumplings, pancakes, and fried dumplings are widely recognized traditional foods. Traditional processing methods primarily rely on manual labor, supplemented by semi-automatic tools or equipment to improve efficiency. Some breakfast items can be completely replaced by machines, mainly those that are simple to operate and easy to process; more complex designs require consideration of design complexity and efficiency. Therefore, the development of commercial breakfast machines has been relatively slow, lacking a small and highly efficient device, especially for fried foods and similar preparation methods. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a fully automatic pan-fried bun processing equipment.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is: a fully automatic pan-fried bun processing equipment, comprising a feeding device for providing raw materials and a processing device. The processing device includes a frame and an oil spraying mechanism, an actuation mechanism, a heating mechanism, a drive mechanism, and a support mechanism mounted thereon. The frame has an open circular opening in the center. The heating mechanism includes an annular support frame and an annular power supply. The support frame is located at the circular opening. The actuation mechanism includes a six-axis gripping robotic arm, a forming robotic arm, a feeding robotic arm, and a transmission wheel. The support mechanism includes a tray, uprights, and... The system includes a bearing, a support rod, and a linkage rod. The tray is fixedly connected to the upright. The two ends of the linkage rod are connected to the outer ring of the bearing and the heating mechanism, respectively. The upright is connected to the inner ring of the bearing. The support rod is located below the upright and is fixedly connected to the frame. The gripping robotic arm is located on the tray. The forming robotic arm and the unloading robotic arm are located on the frame. The frame also has a discharge platform. The upright is linked to the drive mechanism. The transmission wheel moves synchronously with the outer ring of the bearing via belt drive. The annular power supply is assembled at the upright and has wires connected to the support frame.

[0005] The oil spraying mechanism includes an oil tank, a pressure rod, and an oil pipe. One end of the oil pipe is connected to the oil tank, and the other end of the oil pipe is provided with a nozzle at the forming robot arm. The pressure rod is linked with the forming robot arm to swing vertically, and the pressure rod is interlocked with the oil tank.

[0006] Both the gripping robotic arm and the unloading robotic arm have fixedly connected grippers and clamps at their output ends.

[0007] The gripper has a positioning block on its inner side, and the clamp is limited by abutting against the positioning block.

[0008] The clamp has an arc-shaped structure, and the inner side of the clamp has a continuous contact fold along the axial direction.

[0009] The forming robot arm is equipped with a press at the output end.

[0010] The bearing is provided in two parts, and the bearings are spaced apart along the axial direction of the upright. The linkage rod is provided in several parts along the circumference of the same bearing.

[0011] The support frame is equipped with an induction cooker tray.

[0012] The platform is equipped with an infrared sensor switch for controlling the linkage robotic arm.

[0013] The beneficial effects of this utility model are as follows: The fully automatic pan-fried bun processing equipment provided by this utility model adopts an electromagnetic heating and multi-station design structure, which improves the level of automation, is suitable for making a variety of breakfasts, reduces the difficulty of design, production and assembly, and facilitates manufacturing and promotion. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a top view of the internal structure of this utility model;

[0016] Figure 3 This is a bottom view of the internal structure of this utility model;

[0017] Figure 4 This is a partial structural diagram of the robotic arm of this utility model;

[0018] Figure 5 This is a schematic diagram of the infrared sensor switch layout of this utility model. Detailed Implementation

[0019] like Figures 1-5As shown, a fully automatic pan-fried bun processing equipment includes a feeding device 1 for providing raw materials and a processing device 2. The feeding device 1 can directly adopt an existing bun-making machine, which is a mature technology capable of providing raw materials. The processing device 2 includes a frame 8 and an oil spraying mechanism 3, an actuation mechanism 4, a heating mechanism 5, a drive mechanism 6, and a support mechanism 7 mounted on it. The frame 8 has an open circular opening in the center. The heating mechanism 5 includes an annular support frame 9 and an annular power supply 10. The support frame 9 is located at the circular opening. The actuation mechanism 4 includes a six-axis gripping robotic arm 11, a forming robotic arm 12, a feeding robotic arm 13, and a transmission wheel 14. The support mechanism 7 includes a tray 15, a vertical pole 16, a bearing 17, and a support rod. The tray 15 and the upright 16 are fixedly connected. The two ends of the linkage 19 are respectively connected to the outer ring of the bearing 17 and the heating mechanism 5. The upright 16 is connected to the inner ring of the bearing 17. The support rod 18 is located below the upright 16 and is fixedly connected to the frame 8. The gripping robotic arm 11 is located on the tray 15. The forming robotic arm 12 and the unloading robotic arm 13 are located on the frame 8. The frame 8 is also equipped with a discharge platform. The upright 16 is linked with the drive mechanism 6. In this embodiment, the drive mechanism 6 is a motor, which will not be described in detail here. The transmission wheel 14 moves synchronously with the outer ring of the bearing 17 through belt drive. Six-axis robots or robotic arms are mature existing technologies. By incorporating multiple servo motors, they have a relatively high degree of freedom, which will not be described or limited in detail here. In this embodiment, the upright 16 plays a positioning role, and the heating mechanism 5 mainly involves the rotation of the support frame 9 relative to the upright 16. Compared to the rotation of the robotic arm to the designated work position, the rotating support frame 9 facilitates the rapid response and movement of each robotic arm. The upright 16 mainly supports the pallet 15 and the gripping robotic arm 11, while the support rod 18 provides movable support for the upright 16. The linkage rod 19 guides the support frame 9 and the outer ring of the bearing 17 to rotate synchronously, ensuring smooth operation.

[0020] The oil injection mechanism 3 includes an oil tank 20, a pressure rod 21, and an oil pipe 22. One end of the oil pipe 22 is connected to the oil tank 20, and the other end of the oil pipe 22 has a nozzle at the forming robotic arm 12. The pressure rod 21 is linked with the forming robotic arm 12 to swing vertically, and the pressure rod 21 is interlocked with the oil tank 20. The pressure rod 21 is a mature technology that can draw oil from the oil tank 20 when pressed down, and will not be elaborated on here. It should be noted that the pressure rod 21 can draw oil directly through mechanical interlocking or pressurization, or it can be electronically controlled to draw oil from the oil tank 20.

[0021] Both the gripping robotic arm 11 and the unloading robotic arm 13 include a gripper 23 and a clamp 24 fixedly connected at their output ends. The gripper 23 has a positioning block 25 on its inner side, and the clamp 24 is limited by contact with the positioning block 25. The clamp 24 has an arc-shaped structure, and its inner side has a continuous contact fold 26 along the axial direction. The clamp 24 is convenient for gripping fried foods such as pan-fried buns. In this embodiment, multiple positioning blocks 25 can be provided, serving both basic positioning and limiting contact. Here, the clamp 24 can have a certain degree of elastic deformation capability to obtain a larger fault tolerance rate.

[0022] The forming robotic arm 12 has a press 27 at its output end, which resembles an inverted funnel; its details will not be elaborated here. In this embodiment, the nozzle of the oil pipe 22 can be located at the press 27 to avoid excessive leakage, contamination, or waste. During the downward movement of the forming robotic arm 12, the nozzle squeezes or sprays out the edible oil, and the press 27 also helps to evenly spread the oil.

[0023] Two bearings 17 are provided, and the bearings 17 are spaced apart along the axial direction of the upright 16. Several linkage rods 19 are provided along the circumference of the same bearing 17. The two bearings 17 ensure the stability of the upright 16, preventing deviation during rotation and ensuring smooth production. The annular power supply 10 is mounted on the upright 16 and has wires connecting to the support frame 9. The annular power supply 10 is a mature technology product, essentially a toroidal transformer. Its location facilitates wiring, maintains voltage balance and stability at various points, and allows for convenient control and adjustment. In this embodiment, the annular power supply 10 is located at the top of the upright 16, near the tray 15. The support frame 9 has an induction cooker slot for placing cookware, with coils installed below it according to actual conditions. This is only one embodiment and not the only limitation.

[0024] The platform 8 is equipped with an infrared sensor switch 28 for controlling the linkage robotic arm. The infrared sensor switch transmits signals by sensing changes in position through an infrared sensor, thereby controlling the corresponding robotic arm movement. Its interlocking control part is a mature technology, and will not be elaborated or limited here.

[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. At the same time, the basic principles, main features, and advantages of this utility model have been shown and described above, which should be understood by those skilled in the art.

Claims

1. A fully automatic pan-fried bun processing equipment, characterized in that, The device includes a raw material feeding device and a processing device. The processing device includes a frame and an oil spraying mechanism, an actuation mechanism, a heating mechanism, a drive mechanism, and a support mechanism mounted on it. The frame has an open circular opening in the center. The heating mechanism includes a ring-shaped support and a ring-shaped power supply. The support is located at the circular opening. The actuation mechanism includes a six-axis gripping robotic arm, a forming robotic arm, a discharging robotic arm, and a transmission wheel. The support mechanism includes a tray, a vertical pole, a bearing, a support rod, and a linkage rod. The tray and the vertical pole are fixedly connected. The two ends of the linkage rod are respectively connected to the outer ring of the bearing and the heating mechanism. The vertical pole is also connected to the inner ring of the bearing. The support rod is located below the vertical pole and is fixedly connected to the frame. The gripping robotic arm is located on the tray. The forming robotic arm and the discharging robotic arm are located on the frame. The frame also has a discharge platform. The vertical pole is linked to the drive mechanism. The transmission wheel moves synchronously with the outer ring of the bearing via belt drive. The ring-shaped power supply is mounted on the vertical pole and has wires connected to the support.

2. The fully automatic pan-fried bun processing equipment as described in claim 1, characterized in that, The oil spraying mechanism includes an oil tank, a pressure rod, and an oil pipe. One end of the oil pipe is connected to the oil tank, and the other end of the oil pipe is provided with a nozzle at the forming robot arm. The pressure rod is linked with the forming robot arm to swing vertically, and the pressure rod is interlocked with the oil tank.

3. A fully automatic pan-fried bun processing equipment as described in claim 1 or 2, characterized in that, Both the gripping robotic arm and the unloading robotic arm have fixedly connected grippers and clamps at their output ends.

4. The fully automatic pan-fried bun processing equipment as described in claim 3, characterized in that, The gripper has a positioning block on its inner side, and the clamp is limited by abutting against the positioning block.

5. The fully automatic pan-fried bun processing equipment as described in claim 3, characterized in that, The clamp has an arc-shaped structure, and the inner side of the clamp has a continuous contact fold along the axial direction.

6. The fully automatic pan-fried bun processing equipment as described in claim 1, characterized in that, The forming robot arm is equipped with a press at the output end.

7. The fully automatic pan-fried bun processing equipment as described in claim 1, characterized in that, The bearing is provided in two parts, and the bearings are spaced apart along the axial direction of the upright. The linkage rod is provided in several parts along the circumference of the same bearing.

8. The fully automatic pan-fried bun processing equipment as described in claim 1, characterized in that, The support frame is equipped with an induction cooker tray.

9. The fully automatic pan-fried bun processing equipment as described in claim 1, characterized in that, The platform is equipped with an infrared sensor switch for controlling the linkage robotic arm.

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