Raw material cleaning treatment device for tea processing

Abstract

The utility model discloses a raw material cleaning treatment device for tea processing, which belongs to the technical field of tea raw material cleaning, and is characterized by comprising a cleaning box, a clamping plate is fixedly connected to the inner side of the cleaning box, clamping holes are formed in two sides of the clamping plate, a cleaning mechanism is clamped to the inner side of the clamping plate, and the cleaning mechanism is connected with the cleaning box. A recycling mechanism is fixedly connected to the right side of the cleaning box, the cleaning mechanism drives a connecting rotating rod, a limiting ring and an impact ball to rotate through a servo motor, and the impact ball impacts the bottom of a placement shell, so that tea raw materials in the placement shell are vibrated, impurities attached to the surfaces of tea are removed, and the cleaning effect is improved; compared with some direct stirring cleaning modes, the vibration cleaning mode has the advantages that direct contact and damage to the tea leaves are small, the integrity of the tea leaves can be better kept, a water suction pump of the recycling mechanism pumps out waste water at the bottom of the cleaning box through a water suction pipe, the waste water is discharged into a recycling box through a water drainage pipe, and recycling of clean waste water is achieved.

Description

Technical Field

[0001] This utility model relates to the field of tea raw material cleaning technology, and in particular to a raw material cleaning and treatment device for tea processing. Background Technology

[0002] After harvesting, tea leaves usually contain various impurities, such as mud, sand, stones, hair, tea stems, and yellow leaves. These impurities not only affect the appearance of the tea leaves, but may also have an adverse effect on the taste and hygiene safety of the tea.

[0003] To address the aforementioned issues, existing patents have provided solutions. However, existing tea raw material cleaning devices lack a structure that can simultaneously clean the tea leaves and recycle wastewater and impurities. This results in direct wastewater discharge, which pollutes the environment. Furthermore, the indiscriminate disposal of impurities wastes usable resources. For example, impurities in tea raw materials, such as tea stems and yellow leaves, actually have certain reuse value, such as composting or extracting effective components. This wastes usable resources.

[0004] Therefore, a raw material cleaning and processing device for tea processing is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a raw material cleaning and processing device for tea processing, which can solve the problem that the existing tea raw material cleaning lacks a structure that can recover wastewater and impurities while cleaning the tea leaves. This leads to the direct discharge of wastewater, which pollutes the environment. At the same time, the random disposal of impurities wastes usable resources. For example, impurities in tea raw materials, such as tea stems and yellow leaves, actually have certain reuse value, such as being used for composting or extracting effective components, thus wasting usable resources.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a raw material cleaning and processing device for tea processing, comprising a cleaning box, a card plate fixedly connected to the inner side of the cleaning box, card holes on both sides of the card plate, a cleaning mechanism carded to the inner side of the card plate, and a recycling mechanism fixedly connected to the right side of the cleaning box;

[0007] The recycling mechanism includes a water pump, a drain pipe, a limiting shell, a fixing frame, a recycling bin, and a guide plate. The water pump is fixedly connected to the bottom front side of the cleaning bin, the water pump is fixedly connected to the bottom front side of the cleaning bin, the right side of the water pump is fixedly connected to the left side of the water pump, the drain pipe is fixedly connected to the right side of the water pump, the limiting shell is fixedly connected to the bottom right side of the cleaning bin, and the fixing frame is fixedly connected to the top of the limiting shell.

[0008] Preferably, the drain pipe passes through the fixing frame and extends to the top of the recycling bin on the side away from the water pump. The recycling bin is slidably connected to the inside of the limiting shell. The top of the guide plate is fixedly connected to the top right side of the cleaning bin, and the bottom of the guide plate is fixedly connected to the left side of the top of the limiting shell.

[0009] Preferably, the cleaning mechanism includes a placement shell, a plug rod, a limiting tube, a return spring, a connecting piece, a servo motor, a connecting rotating rod, a limiting ring, and several impact balls, wherein the placement shell is snapped into the inner side of the card plate.

[0010] Preferably, the plug rod is fixedly connected to the chamfer at the bottom of the housing, the bottom of the plug rod passes through the snap-fit ​​hole and extends to the inside of the limiting tube, the limiting tube is fixedly connected to the chamfer at the bottom of the inner side of the cleaning box, the reset spring is fixedly connected to the inside of the limiting tube, the connecting piece is slidably connected to the inside of the limiting tube, and the bottom of the connecting piece is fixedly connected to the top of the reset spring.

[0011] Preferably, the bottom of the plug rod contacts the top of the connecting piece, the servo motor is fixedly connected to the left side of the cleaning box, the output end of the servo motor on the right side passes through the cleaning box and extends to the inside of the cleaning box, the left side of the connecting rod is fixedly connected to the output end of the servo motor on the right side, the limiting ring is fixedly connected to the surface of the right side of the connecting rod, the impact ball is fixedly connected to the surface of the limiting ring, and the surface of the top impact ball contacts the bottom of the placement shell.

[0012] Preferably, the bottom of the placement shell is configured as a filter mesh, and an impact plate is fixedly connected to the contact point between the bottom of the placement shell and the impact ball, and a buffer pad is fixedly connected to the bottom of the impact plate.

[0013] Preferably, handles are fixedly connected to both sides of the top of the housing, and both the handles and the surface of the housing are coated with anti-corrosion paint.

[0014] Preferably, a reinforcing base is fixedly connected to the surface of the water pump, and the side of the reinforcing base away from the water pump is fixedly connected to the front side of the cleaning tank.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The cleaning mechanism of this application uses a servo motor to drive the connecting rod, limit ring and impact ball to rotate. The impact ball hits the bottom of the placement shell, causing the tea raw material inside the placement shell to vibrate. This helps to remove impurities attached to the surface of the tea and improves the cleaning effect. Compared with some direct stirring and cleaning methods, this vibration cleaning method has less direct contact and damage to the tea, and can better maintain the integrity of the tea and ensure the quality of the tea.

[0017] 2. The water pump of this application draws wastewater from the bottom of the cleaning tank through a water pumping pipe and discharges it into the recycling tank through a drain pipe, realizing the recycling of cleaning wastewater and avoiding direct discharge of wastewater that would pollute the environment. It also facilitates subsequent treatment or reuse of wastewater, saving water resources. The guide plate guides impurities generated during the cleaning process to the limiting shell. The recycling tank is slidably connected to the inside of the limiting shell, which facilitates the collection of impurities. Impurities can be classified and processed or reused, improving resource utilization and reducing waste. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the raw material cleaning and processing device for tea processing according to this utility model;

[0019] Figure 2 This is a schematic diagram of the snap-fit ​​hole structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the recycling mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the limiting tube of this utility model;

[0022] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle;

[0023] Figure 6 This is a schematic diagram of the impact plate of this utility model.

[0024] In the diagram: 1. Cleaning box; 2. Card plate; 3. Snap-fit ​​hole; 4. Cleaning mechanism; 41. Placement shell; 42. Insertion rod; 43. Limiting tube; 44. Return spring; 45. Connecting piece; 46. Servo motor; 47. Connecting rotating rod; 48. Limiting ring; 49. Impact ball; 5. Recycling mechanism; 51. Water suction pipe; 52. Water pump; 53. Drain pipe; 54. Limiting shell; 55. Fixing frame; 56. Recycling box; 57. Guide plate; 6. Impact plate; 7. Buffer pad; 8. Handle; 9. Reinforcing base. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-6 The present invention provides the following technical solution:

[0027] A raw material cleaning and processing device for tea processing includes a cleaning box 1, a card plate 2 fixedly connected to the inside of the cleaning box 1, card holes 3 on both sides of the card plate 2, a cleaning mechanism 4 carded to the inside of the card plate 2, and a recycling mechanism 5 fixedly connected to the right side of the cleaning box 1.

[0028] The recycling mechanism 5 includes a water pump 52, a drain pipe 53, a limiting shell 54, a fixing frame 55, a recycling bin 56, and a guide plate 57. The water pump 51 is fixedly connected to the bottom of the front side of the cleaning bin 1, the water pump 52 is fixedly connected to the bottom of the front side of the cleaning bin 1, the right side of the water pump 52 is fixedly connected to the left side of the water pump 52, the drain pipe 53 is fixedly connected to the right side of the water pump 52, the limiting shell 54 is fixedly connected to the bottom of the right side of the cleaning bin 1, and the fixing frame 55 is fixedly connected to the top of the limiting shell 54.

[0029] In this embodiment: the cleaning box 1 supports and limits the snap-fit ​​plate, cleaning mechanism 4, and recycling mechanism 5. The snap-fit ​​plate 2 snaps the cleaning mechanism 4 and supports and limits the snap-fit ​​hole 3. The snap-fit ​​hole 3 cooperates with the insertion rod 42 in the cleaning mechanism 4 to achieve quick installation and disassembly of the cleaning mechanism 4, facilitating maintenance, repair, or replacement of the cleaning mechanism 4, and improving the flexibility and convenience of the device. The water pump pipe 51 is used to extract wastewater from the bottom of the cleaning box 1 and introduce the wastewater into the water pump 52 so that the wastewater can be smoothly discharged from the cleaning box 1. The water pump 52 provides power for the extraction and transportation of wastewater. Through the action of the water pump 52, the wastewater at the bottom of the cleaning box 1 can be effectively extracted and transported to the recycling box 56 through the drain pipe 53, realizing... Wastewater recycling improves the efficiency of wastewater recycling. The drain pipe 53 transports the wastewater pumped by the water pump 52 to the recycling tank 56. The limiting shell 54 provides limiting and support for the recycling tank 56. The fixing frame 55 is used to fix the drain pipe 53 to ensure that the drain pipe 53 will not shake or shift during the wastewater transportation process, so that the wastewater can flow accurately into the recycling tank 56. The recycling tank 56 is used to collect the wastewater generated during the cleaning process and the impurities guided down by the guide plate 57, realizing the centralized recycling of wastewater and impurities, which is convenient for subsequent treatment or reuse and reduces the waste of resources. The guide plate 57 can guide the impurities generated during the cleaning process to the recycling tank 56, so that the impurities can enter the recycling tank 56 smoothly, improving the efficiency of impurity recycling and preventing impurities from accumulating in the cleaning tank 1.

[0030] Specifically, such as Figure 3 As shown, the drain pipe 53 passes through the fixing frame 55 and extends to the top of the recycling box 56 on the side away from the water pump 52. The recycling box 56 is slidably connected to the inside of the limiting shell 54. The top of the guide plate 57 is fixedly connected to the top right side of the cleaning box 1, and the bottom of the guide plate 57 is fixedly connected to the left side of the top of the limiting shell 54.

[0031] Specifically, such as Figure 4 , Figure 5 , Figure 6 As shown, the cleaning mechanism 4 includes a housing 41, a plug rod 42, a limiting tube 43, a return spring 44, a connecting piece 45, a servo motor 46, a connecting rotating rod 47, a limiting ring 48, and several impact balls 49. The housing 41 is snapped into the inner side of the card plate 2.

[0032] Specifically, such as Figure 4 , Figure 5 , Figure 6 As shown, the plug rod 42 is fixedly connected to the chamfer at the bottom of the housing 41. The bottom of the plug rod 42 passes through the snap-fit ​​hole 3 and extends to the inside of the limiting tube 43. The limiting tube 43 is fixedly connected to the chamfer at the bottom of the inner side of the cleaning box 1. The reset spring 44 is fixedly connected to the inside of the limiting tube 43. The connecting piece 45 is slidably connected to the inside of the limiting tube 43. The bottom of the connecting piece 45 is fixedly connected to the top of the reset spring 44.

[0033] In this embodiment: A placement shell 41 is provided to hold tea leaves. The insertion rod 42 engages with the snap-fit ​​hole 3 to secure the placement shell 41 to the snap-fit ​​plate 2. Furthermore, its bottom engages with the limiting tube 43 and the return spring 44 to provide cushioning and positioning, ensuring the placement shell 41 can stably vibrate and clean when impacted by the impact ball 49, while reducing the impact on the overall structure of the device. The limiting tube 43, in conjunction with the insertion rod 42, limits the vertical movement of the placement shell 41, preventing excessive movement during vibration. The impact ball 49 causes the housing 41 to be damaged, but it also provides installation space for the return spring 44, ensuring that the return spring 44 can function properly. When the housing 41 is impacted by the impact ball 49 and moves downward, the return spring 44 is compressed. When the impact force disappears, the return spring 44 can push the connecting piece 45 and the plug rod 42, so that the housing 41 returns to its original position, playing a role in buffering and shock absorption, reducing damage to the device. The connecting piece 45 connects the plug rod 42 and the return spring 44. When the housing 41 is impacted, the connecting piece 45 moves with the impact ball 49. The movement of the plug rod 42 causes it to slide within the limiting tube 43, transmitting the force of the reset spring 44 to ensure that the placement shell 41 can be reset normally. The servo motor 46 drives the connecting rod 47 to rotate, causing the limiting ring 48 and the impact ball 49 to rotate, so that the impact ball 49 can continuously impact the bottom of the placement shell 41, achieving vibration cleaning of the tea raw materials. The connecting rod 47 transmits the power of the servo motor 46 to the limiting ring 48 and the impact ball 49, so that the impact ball 49 can move in a circle around the axis of the connecting rod 47, thereby achieving continuous impact on the placement shell 41. The limiting ring 48 is used to fix the impact ball 49, ensuring that the impact ball 49 can maintain a stable position and movement trajectory during rotation, so that the impact ball 49 can accurately impact the bottom of the placement shell 41. The impact ball 49 impacts the bottom of the placement shell 41, causing the placement shell 41 to vibrate, which in turn causes the tea raw materials inside the placement shell 41 to vibrate, which is beneficial for removing impurities attached to the surface of the tea. Compared with the traditional stirring cleaning method, this vibration cleaning method causes less damage to the tea and can better maintain the integrity and quality of the tea.

[0034] Specifically, such as Figure 4 , Figure 5 , Figure 6 As shown, the bottom of the plug rod 42 contacts the top of the connecting piece 45, the servo motor 46 is fixedly connected to the left side of the cleaning box 1, the output end of the servo motor 46 on the right side passes through the cleaning box 1 and extends to the inside of the cleaning box 1, the left side of the connecting rod 47 is fixedly connected to the output end of the servo motor 46 on the right side, the limiting ring 48 is fixedly connected to the surface of the right side of the connecting rod 47, the impact ball 49 is fixedly connected to the surface of the limiting ring 48, and the surface of the top impact ball 49 contacts the bottom of the placement shell 41.

[0035] Specifically, such as Figure 6As shown, the bottom of the housing 41 is designed as a filter screen, and an impact plate 6 is fixedly connected to the contact point between the bottom of the housing 41 and the impact ball 49. A buffer pad 7 is fixedly connected to the bottom of the impact plate 6.

[0036] In this embodiment: by setting the bottom of the placement shell 41 to be a filter mesh, wastewater can pass through the bottom of the filter mesh when cleaning tea raw materials, while the tea raw materials remain inside the placement shell 41, which helps to achieve the initial separation of tea from impurities and wastewater and improves cleaning efficiency. By setting the impact plate 6, the impact force area can be increased, making the impact of the impact ball 49 on the placement shell 41 more uniform and effective, thereby enhancing the vibration effect of the placement shell 41 and better removing impurities from the surface of the tea. By setting the buffer pad 7, the impact force on the placement shell 41 and the entire device is reduced, reducing the risk of damage to the device due to impact.

[0037] Specifically, such as Figure 4 As shown, handles 8 are fixedly connected to both sides of the top of the housing 41, and both the handles 8 and the surface of the housing 41 are coated with anti-corrosion paint.

[0038] Specifically, such as Figure 3 As shown, a reinforcing base 9 is fixedly connected to the surface of the water pump 52, and the side of the reinforcing base 9 away from the water pump 52 is fixedly connected to the front side of the cleaning box 1.

[0039] In this embodiment: by providing a handle 8, it is convenient for operators to remove or install the placement shell 41 from the card plate 2, which improves the ease of loading and unloading the placement shell 41 and facilitates the cleaning, maintenance or replacement of tea raw materials for the placement shell 41. By providing an anti-corrosion coating, it can effectively prevent water, cleaning agents and other substances used in the cleaning process from corroding the handle 8 and the placement shell 41, thus extending their service life. By providing a reinforcing base 9, it provides additional support and fixation for the water pump 52, enhancing the stability of the water pump 52.

[0040] Working principle: First, the user installs the cleaning box 1 in a suitable working position. Then, the user pours the tea leaves to be cleaned into the inside of the placement shell 41. Next, the user uses the handle 8 to engage the placement shell 41 with the clamping plate 2. During the engagement process, the insertion rod 42 at the bottom chamfer of the placement shell 41 passes through the engagement holes 3 on both sides of the clamping plate 2 and engages with the inside of the limiting tube 43, making tight contact with the top of the connecting piece 45. Afterward, the user pours cleaning water along the top of the cleaning box 1 into the inside of the placement shell 41. As the cleaning water is poured in, the water level gradually rises. When the cleaning water overflows the top of the placement shell 41, it is level with the top of the cleaning box 1. After filling, the user stops adding cleaning water. Then, the user powers on and starts the servo motor 46. The servo motor 46 drives the connecting rod 47 to rotate at a constant speed. During rotation, the connecting rod 47 synchronously drives the limiting ring 48 and the impact ball 49 to rotate in a circular motion. When the impact ball 49 rotates with the limiting ring 48 and contacts the impact plate 6 at the bottom of the placement shell 41, it impacts the impact plate 6. Because the impact plate 6 is fixed to the bottom of the placement shell 41 and has a buffer pad 7 underneath, it not only causes the entire placement shell 41 to vibrate regularly but also effectively reduces damage to the placement shell 41. Under the vibration of the placement shell 41, the placement shell... The tea leaves in container 41 are thoroughly separated from impurities and broken leaves. Due to the relatively low density of broken leaves and impurities, they gradually rise to the surface under the influence of vibration and water flow. The cleaned tea leaves, after absorbing water, increase in density and slowly sink to the bottom of container 41. At this point, the user can use a suitable tool, such as a soft scraper, to gently scrape the floating impurities and broken leaves towards the right side of the top of the cleaning tank 1. Guided by the guide plate 57, these impurities and broken leaves flow smoothly into the inner side of the recovery tank 56 along the inclined angle of the guide plate 57, completing the initial impurity recovery work. Finally, when the impurities and broken leaves are separated from the tea leaves... After the tea leaves are completely separated, the user turns off the servo motor 46, causing the impact ball 49 to stop rotating and the placement shell 41 to stop vibrating. At this time, the user uses the handle 8 to separate the placement shell 41 from the cleaning box 1 to remove the cleaned tea leaves. Then, the user powers on and starts the water pump 52. The water pump 52 drives the water pipe 51 to extract the wastewater inside the cleaning box 1 and transports the wastewater to the inside of the recycling box 56 through the drain pipe 53. After all the wastewater in the cleaning box 1 has been extracted, the user properly collects and processes the cleaned tea leaves. At the same time, the wastewater and impurities inside the recycling box 56 can be sorted and processed or reused.

[0041] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A raw material cleaning and processing device for tea processing, comprising a cleaning box (1), characterized in that: A card plate (2) is fixedly connected to the inside of the cleaning box (1). The card plate (2) has snap-fit ​​holes (3) on both sides. A cleaning mechanism (4) is snapped into the inside of the card plate (2). A recycling mechanism (5) is fixedly connected to the right side of the cleaning box (1). The recycling mechanism (5) includes a water pump (51), a water pump (52), a drain pipe (53), a limiting shell (54), a fixing frame (55), a recycling box (56), and a guide plate (57). The water pump (51) is fixedly connected to the bottom of the front side of the cleaning box (1). The water pump (52) is fixedly connected to the bottom of the front side of the cleaning box (1). The right side of the water pump (51) is fixedly connected to the left side of the water pump (52). The drain pipe (53) is fixedly connected to the right side of the water pump (52). The limiting shell (54) is fixedly connected to the bottom of the right side of the cleaning box (1). The fixing frame (55) is fixedly connected to the top of the limiting shell (54).

2. The raw material cleaning and processing device for tea processing according to claim 1, characterized in that: The drain pipe (53) extends through the fixing frame (55) and to the top of the recycling box (56) on the side away from the water pump (52). The recycling box (56) is slidably connected to the inside of the limiting shell (54). The top of the guide plate (57) is fixedly connected to the top right side of the cleaning box (1), and the bottom of the guide plate (57) is fixedly connected to the left side of the top of the limiting shell (54).

3. The raw material cleaning and processing device for tea processing according to claim 1, characterized in that: The cleaning mechanism (4) includes a placement shell (41), a plug rod (42), a limiting tube (43), a return spring (44), a connecting piece (45), a servo motor (46), a connecting rotating rod (47), a limiting ring (48), and several impact balls (49). The placement shell (41) is snapped into the inside of the card plate (2).

4. The raw material cleaning and processing device for tea processing according to claim 3, characterized in that: The plug rod (42) is fixedly connected to the chamfer at the bottom of the housing (41). The bottom of the plug rod (42) passes through the snap-fit ​​hole (3) and extends to the inside of the limiting tube (43). The limiting tube (43) is fixedly connected to the chamfer at the bottom of the inner side of the cleaning box (1). The reset spring (44) is fixedly connected to the inside of the limiting tube (43). The connecting piece (45) is slidably connected to the inside of the limiting tube (43). The bottom of the connecting piece (45) is fixedly connected to the top of the reset spring (44).

5. The raw material cleaning and processing device for tea processing according to claim 3, characterized in that: The bottom of the plug rod (42) contacts the top of the connecting piece (45). The servo motor (46) is fixedly connected to the left side of the cleaning box (1). The output end of the servo motor (46) on the right side passes through the cleaning box (1) and extends to the inside of the cleaning box (1). The left side of the connecting rod (47) is fixedly connected to the output end of the servo motor (46) on the right side. The limiting ring (48) is fixedly connected to the surface of the right side of the connecting rod (47). The impact ball (49) is fixedly connected to the surface of the limiting ring (48). The surface of the top impact ball (49) contacts the bottom of the placement shell (41).

6. The raw material cleaning and processing device for tea processing according to claim 3, characterized in that: The bottom of the placement shell (41) is made into a filter mesh, and an impact plate (6) is fixedly connected to the contact point between the bottom of the placement shell (41) and the impact ball (49). A buffer pad (7) is fixedly connected to the bottom of the impact plate (6).

7. The raw material cleaning and processing device for tea processing according to claim 3, characterized in that: Handles (8) are fixedly connected to both sides of the top of the housing (41), and both the handles (8) and the surface of the housing (41) are coated with anti-corrosion paint.

8. The raw material cleaning and processing device for tea processing according to claim 1, characterized in that: A reinforcing base (9) is fixedly connected to the surface of the water pump (52), and the side of the reinforcing base (9) away from the water pump (52) is fixedly connected to the front side of the cleaning box (1).

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