Stainless steel band blanking equipment

Abstract

The utility model discloses stainless steel band blanking equipment which comprises an unwinding machine, a deflection conveying mechanism, a blanking machine, a winding machine, a cutting mechanism and a control system, and the unwinding machine is used for unwinding coiled materials; the deflection conveying mechanism is arranged behind the unwinding machine and comprises a machine table and a transverse swing assembly arranged on the machine table, and the transverse swing assembly can drive stub bars of coiled materials output from the unwinding machine to transversely swing in a reciprocating mode. After the blanking machine is arranged on the deflection conveying mechanism, the blanking machine is matched with the transverse swinging assembly to punch the swinging stub bar; the winding machine is arranged behind the blanking machine, and the winding machine is used for winding the blanked stub bars; the cutting mechanism is arranged between the blanking machine and the winding machine, and the cutting mechanism is used for cutting the coiled material which is wound by a preset length; the control system is used for controlling the unwinding machine, the transverse swing assembly, the blanking machine, the winding machine and the cutting mechanism. According to the embodiment of the utility model, material waste and labor cost can be reduced.

Description

Technical Field

[0001] This utility model relates to the field of hardware manufacturing technology, and in particular to a stainless steel strip punching equipment. Background Technology

[0002] Currently, blanking is a common and crucial forming process in the processing of stainless steel strips or other metal coils, widely used in the mass production of metal discs, irregularly shaped parts, and other products. However, existing blanking equipment still has certain limitations. On the one hand, traditional feeding methods often use linear conveying, which easily leads to a large amount of waste residue during continuous blanking, resulting in material waste. On the other hand, existing equipment still requires considerable manual intervention during operation, such as manually controlling the winding length and performing cutting actions, which not only increases the workload of operators but also affects overall production efficiency and product quality consistency. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a stainless steel strip punching device that can reduce material waste and labor costs.

[0004] A stainless steel strip punching device according to this utility model includes an unwinding machine, a swaying conveyor mechanism, a punching machine, a winding machine, a cutting mechanism, and a control system. The unwinding machine is used to unwind the coil material. The swaying conveyor mechanism is located after the unwinding machine and includes a machine base and a transverse swaying component mounted on the machine base. The transverse swaying component can drive the end of the coil material output from the unwinding machine to sway laterally back and forth. The punching machine is located after the swaying conveyor mechanism and cooperates with the transverse swaying component to punch the swaying end of the material. The winding machine is located after the punching machine and is used to wind up the punched end of the material. The cutting mechanism is located between the punching machine and the winding machine and is used to cut the coil material after it has been wound to a predetermined length. The control system is used to control the unwinding machine, the transverse swaying component, the punching machine, the winding machine, and the cutting mechanism.

[0005] The stainless steel strip punching equipment according to the above embodiments of the present invention has at least the following beneficial effects:

[0006] The stainless steel strip punching equipment provided in this embodiment of the invention, by setting up a swaying conveyor mechanism and a lateral swing component, can drive the coil material head to gradually swing laterally during the punching process, enabling the punching machine to perform the next punching along the punching edge of the previous metal disc. This effectively reduces the residual waste material between adjacent punched parts, thereby significantly improving material utilization and reducing production costs. The control system can automatically control the winding length according to set parameters, and trigger the cutting mechanism to perform the cutting action after reaching the predetermined length, further enhancing the intelligence and applicability of the equipment. This embodiment of the invention integrates an unwinding machine, a swaying conveyor mechanism, a punching machine, a winding machine, a cutting mechanism, and a control system. The components work collaboratively, and the entire processing process requires no frequent manual intervention, achieving full automation from unwinding and punching to winding and fixed-length cutting, greatly reducing the labor intensity of operators.

[0007] According to some embodiments of the present invention, the transverse swing assembly includes a sliding frame, a tensioning structure, and a first electric push rod. A slide rail is transversely arranged on the machine base. The sliding frame is slidably connected to the slide rail. The tensioning structure is installed on the sliding frame and is used to tension the material head and convey it to the punching machine. The first electric push rod is installed on the machine base and connected to the sliding frame to drive the sliding frame to swing laterally. The control system is connected to the first electric push rod.

[0008] According to some embodiments of the present invention, the tensioning structure includes a fixed roller and movable rollers disposed on the left and right sides of the fixed roller. The fixed roller is fixedly connected to the sliding frame. The sliding frame is equipped with a second electric push rod. The second electric push rod is connected to the movable roller and drives the movable roller to move up and down. The control system is connected to the second electric push rod.

[0009] According to some embodiments of the present invention, the lateral swing assembly further includes two first guide wheel groups, which are rotatably connected to the sliding frame, and the tensioning structure is disposed between the two first guide wheel groups.

[0010] According to some embodiments of the present invention, the cutting mechanism includes a frame, a third electric push rod, and a cutter. The third electric push rod is mounted on the frame, connected to the cutter, and drives the cutter to move up and down. The control system is connected to the third electric push rod.

[0011] According to some embodiments of the present invention, the cutting mechanism further includes a second guide wheel assembly, which is rotatably connected to the frame.

[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0014] Figure 1 This is a schematic diagram of a stainless steel strip punching device according to an embodiment of the present utility model;

[0015] Figure 2 This is a schematic diagram of the oscillating conveyor mechanism according to an embodiment of the present utility model;

[0016] Figure 3 This is a schematic diagram of the oscillating conveyor mechanism in another direction according to an embodiment of the present invention.

[0017] In the attached figures, the following labels are used:

[0018] Unwinding machine 100;

[0019] 200; machine base; sliding frame; first electric push rod 230; slide rail 240; fixed roller 250; moving roller 260; second electric push rod 270; first guide wheel assembly 280;

[0020] 300 punching machine;

[0021] 400 winding machine;

[0022] Cutting mechanism 500; frame 510; third electric push rod 520; cutter 530; second guide wheel assembly 540;

[0023] 600 rolls. Detailed Implementation

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0025] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0027] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly. Those skilled in the art can reasonably determine the specific meaning of these terms in this utility model based on the specific content of the technical solution. In the description of this utility model, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. In the description of this specification, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0028] Reference Figures 1 to 3According to this utility model, a stainless steel strip punching device includes an unwinding machine 100, a swaying conveyor mechanism 200, a punching machine 300, a winding machine 400, a cutting mechanism 500, and a control system. The unwinding machine 100 is used to unwind a coil 600. The swaying conveyor mechanism 200 is located after the unwinding machine 100 and includes a machine base 210 and a transverse swaying component mounted on the machine base 210. The transverse swaying component can drive the head of the coil 600 output from the unwinding machine 100 to sway laterally back and forth. The punching machine... The unwinding machine 300 is positioned after the oscillating conveyor 200. The punching machine 300 cooperates with the transverse oscillation assembly to punch the oscillating material head. The winding machine 400 is positioned after the punching machine 300. The winding machine 400 is used to wind up the punched material head. The cutting mechanism 500 is positioned between the punching machine 300 and the winding machine 400. The cutting mechanism 500 is used to cut the coil 600 that has been wound to a predetermined length. The control system is used to control the unwinding machine 100, the transverse oscillation assembly, the punching machine 300, the winding machine 400, and the cutting mechanism 500.

[0029] It is understood that the stainless steel strip punching equipment provided in this embodiment of the present invention, by setting up the sway conveyor mechanism 200 and the lateral swing component, can drive the coil 600 material head to gradually swing laterally during the punching process, so that the punching machine 300 can perform the next punching along the punching edge of the previous metal disc, effectively reducing the residual scrap edge between adjacent punched parts, thereby significantly improving material utilization and reducing production costs. The control system can automatically control the winding length according to set parameters, and trigger the cutting mechanism 500 to perform the cutting action after reaching the predetermined length, further enhancing the intelligence and applicability of the equipment. This embodiment of the present invention integrates the unwinding machine 100, the sway conveyor mechanism 200, the punching machine 300, the winding machine 400, the cutting mechanism 500, and the control system. The components work collaboratively, and the entire processing process requires no frequent manual intervention, achieving full automation from unwinding and punching to winding and fixed-length cutting, greatly reducing the labor intensity of operators.

[0030] Furthermore, refer to Figure 2 and Figure 3 According to some embodiments of the present invention, the lateral swing assembly includes a sliding frame 220, a tensioning structure, and a first electric push rod 230. A slide rail 240 is laterally arranged on the machine base 210. The sliding frame 220 is slidably connected to the slide rail 240. The tensioning structure is installed on the sliding frame 220 and is used to tension the material head and convey it to the punching machine 300. The first electric push rod 230 is installed on the machine base 210 and connected to the sliding frame 220 to drive the sliding frame 220 to swing laterally. The control system is connected to the first electric push rod 230.

[0031] Understandably, the lateral guiding motion achieved through the slide rail 240 makes the lateral displacement more stable and reliable, and facilitates precise control. The first electric push rod 230, as the driving component, has the advantages of fast response and high control precision. It can accurately adjust the position of the sliding frame 220 according to the control system instructions, thereby achieving continuous and adjustable lateral offset of the material head, further improving the blanking accuracy and material utilization rate.

[0032] Furthermore, refer to Figure 2 and Figure 3 According to some embodiments of the present invention, the tensioning structure includes a fixed roller 250 and movable rollers 260 disposed on the left and right sides of the fixed roller 250. The fixed roller 250 is fixedly connected to the sliding frame 220. The sliding frame 220 is equipped with a second electric push rod 270. The second electric push rod 270 is connected to the movable roller 260 and drives the movable roller 260 to move up and down. The control system is connected to the second electric push rod 270.

[0033] Understandably, by setting up a tensioning conveyor structure consisting of a fixed roller 250 and a moving roller 260, and driving the moving roller 260 up and down by a second electric push rod 270, effective tensioning and stable conveying of the coil 600 head can be achieved. This structure can not only adapt to stainless steel strip materials of different thicknesses or rigidities, ensuring a smooth and stable feeding process, but also maintain a stable tension state during the punching process, avoiding punching deviation or errors caused by material relaxation, thereby further improving punching quality and equipment operational stability.

[0034] Furthermore, refer to Figure 2 and Figure 3 According to some embodiments of the present invention, the lateral swing assembly further includes two first guide wheel groups 280, which are rotatably connected to the sliding frame 220, and a tensioning structure is disposed between the two first guide wheel groups 280.

[0035] Understandably, the first guide roller group 280 helps guide the coil 600 smoothly into the tensioning structure and smoothly output to the punching station. It can also effectively reduce frictional resistance, protect the material surface from damage, and enhance the guidance and running stability of the coil 600 during the swaying process, thereby improving the overall processing smoothness and safety.

[0036] Furthermore, in some embodiments, the first guide wheel assembly 280 may be made of rubber, which can effectively reduce frictional resistance and protect the material surface from damage.

[0037] Furthermore, refer to Figure 1According to some embodiments of the present invention, the cutting mechanism 500 includes a frame 510, a third electric push rod 520 and a cutter 530. The third electric push rod 520 is mounted on the frame 510, and the third electric push rod 520 is connected to the cutter 530 and drives the cutter 530 to move up and down. The control system is connected to the third electric push rod 520.

[0038] Understandably, the third electric push rod 520 can control the cutter 530 to automatically perform the cutting action according to the parameters set by the control system, so as to achieve timely cutting after fixed-length winding without manual operation, thereby improving the accuracy and automation level of the cutting process, reducing human error, and improving production efficiency and operational safety.

[0039] Furthermore, in some embodiments, the frame 510 is equipped with an alarm connected to the control system, which can promptly remind the operator to proceed to the next step after the roll 600 is automatically cut.

[0040] Furthermore, refer to Figure 1 According to some embodiments of the present invention, the cutting mechanism 500 further includes a second guide wheel group 540, which is rotatably connected to the frame 510.

[0041] Understandably, the second guide wheel group 540 is used to guide the running path of the roll material 600 before cutting, ensuring that the material is in the correct position when it enters the cutting station, avoiding poor cutting or equipment failure due to deviation, and can also effectively alleviate the impact of tension fluctuations of the roll material 600 on cutting accuracy, ensuring the stability and reliability of the cutting action, and further improving the overall operating quality and service life of the equipment.

[0042] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A stainless steel strip blanking apparatus characterized by, include: An unwinding machine is used to unwind rolled materials. A swaying conveyor mechanism is provided after the unwinding machine. The swaying conveyor mechanism includes a machine base and a lateral swaying component mounted on the machine base. The lateral swaying component can drive the head of the coil output from the unwinding machine to sway laterally back and forth. A punching machine is located after the oscillating conveyor mechanism. The punching machine cooperates with the transverse oscillation assembly to punch the oscillating material head. A winding machine is located after the punching machine; the winding machine is used to wind up the punched material head. A cutting mechanism is disposed between the punching machine and the winding machine, and the cutting mechanism is used to cut the roll material after it has been wound to a predetermined length; A control system for controlling the unwinding machine, the transverse oscillating assembly, the punching machine, the winding machine, and the cutting mechanism.

2. The stainless steel strip blanking apparatus according to claim 1, characterized by The lateral swing assembly includes a sliding frame, a tensioning structure, and a first electric push rod. A slide rail is laterally arranged on the machine base. The sliding frame is slidably connected to the slide rail. The tensioning structure is installed on the sliding frame and is used to tension the material head and convey it to the punching machine. The first electric push rod is installed on the machine base and connected to the sliding frame to drive the sliding frame to swing laterally. The control system is connected to the first electric push rod.

3. The apparatus according to claim 2, wherein The tensioning structure includes a fixed roller and movable rollers disposed on the left and right sides of the fixed roller. The fixed roller is fixedly connected to the sliding frame. The sliding frame is equipped with a second electric push rod. The second electric push rod is connected to the movable roller and drives the movable roller to move up and down. The control system is connected to the second electric push rod.

4. The apparatus according to claim 2, wherein The lateral swing assembly also includes two first guide wheel groups, which are rotatably connected to the sliding frame, and the tensioning structure is disposed between the two first guide wheel groups.

5. The apparatus according to claim 1, wherein The cutting mechanism includes a frame, a third electric push rod, and a cutter. The third electric push rod is mounted on the frame, connected to the cutter, and drives the cutter to move up and down. The control system is connected to the third electric push rod.

6. The apparatus according to claim 5, wherein The cutting mechanism further includes a second guide wheel assembly, which is rotatably connected to the frame.

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