Tray feeding device for selective crest welder

By designing a two-layer belt conveyor structure in the selective wave soldering machine and using a lifting cylinder and an electric telescopic rod for drive, the rapid transport and alignment of pallets can be achieved, solving the problem of low efficiency in traditional pallet loading devices and improving loading efficiency.

CN224254414UActive Publication Date: 2026-05-19SHANGHAI KEKAI ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI KEKAI ELECTRIC CO LTD
Filing Date
2024-12-31
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Traditional selective wave soldering machines have inefficient pallet feeding devices, requiring operators to wait for the pallet to be fed and discharged before they can continue feeding, resulting in low feeding efficiency.

Method used

A pallet feeding device for selective wave soldering machines was designed. It adopts a two-layer belt conveyor structure and is driven by a lifting cylinder and an electric telescopic rod to achieve rapid pallet conveying and alignment, reducing waiting time.

Benefits of technology

It improves the efficiency of pallet loading, reduces operator waiting time, and enhances the continuity and efficiency of the loading process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of feeding devices, and particularly relates to a tray feeding device for a selective crest welder, which comprises a shell, a discharging mechanism, a taking area, a lower-layer feeding mechanism and an upper-layer feeding mechanism. The discharging mechanism comprises a fixing frame fixed to the outer side of the shell, the top of the fixing frame is provided with a discharging conveying belt used for conveying trays, the number of the trays is at least two, and materials are placed on the top of each tray. The material taking area is arranged on one side of the shell and located at the conveying end position of the discharging conveying belt. The lower-layer feeding mechanism is arranged on the inner side of the material taking area in a lifting mode, the lower-layer feeding mechanism comprises a lifting table which is lifted through a first lifting cylinder, and a lower-layer feeding conveying belt which is used for being aligned with the discharging conveying belt and bearing the trays is arranged at the top of the lifting table. The upper belt line and the lower belt line are arranged, so that the time for tray feeding, discharging and waiting for an operator to place materials is shortened, and the feeding efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of feeding device technology, specifically a tray feeding device for a selective wave soldering machine. Background Technology

[0002] The tray loading device of a selective wave soldering machine is an important component of wave soldering equipment. It is mainly used to feed the tray carrying the PCB and its components into the soldering system for subsequent soldering operations.

[0003] Traditionally, operators can only continue feeding materials after the pallet has finished feeding and discharging, which reduces the efficiency of feeding. Therefore, it is necessary to develop a pallet feeding device for selective wave soldering machines. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0006] A tray loading device for a selective wave soldering machine, comprising:

[0007] case;

[0008] The feeding mechanism includes a fixed frame fixed to the outside of the housing, and a feeding conveyor belt for conveying pallets is provided on the top of the fixed frame. At least two pallets are provided, and material is placed on the top of each pallet.

[0009] The material handling area is located on one side of the housing and at the end of the material feeding conveyor belt.

[0010] The lower feeding mechanism is lifted and positioned inside the material picking area. The lower feeding mechanism includes a lifting platform that is lifted and lowered by a first lifting cylinder. The top of the lifting platform is provided with a lower feeding conveyor belt for aligning with the material feeding conveyor belt and receiving the pallet.

[0011] The upper feeding mechanism is lifted and positioned inside the material picking area and always above the lifting platform. The upper feeding mechanism includes two mounting plates that are lifted and lowered by a second lifting cylinder. An upper feeding conveyor belt for aligning the material feeding conveyor belt and receiving the pallet is provided between the two mounting plates.

[0012] In a preferred embodiment of the pallet feeding device for a selective wave soldering machine described in this utility model, the lower feeding conveyor belt is moved back and forth by a first displacement component.

[0013] As a preferred embodiment of the pallet feeding device for a selective wave soldering machine described in this utility model, the first displacement component includes a horizontal lead screw rotatably disposed on the top of the lifting platform, a transmission block is screwed onto the body of the lead screw, the lower feeding conveyor belt is disposed above the transmission block, a forward and reverse servo motor is fixedly disposed on the top of the lifting platform, and the output shaft of the forward and reverse servo motor is connected to the end of the lead screw through a coupling.

[0014] A limiting slide rod parallel to the lead screw is fixedly installed on the top of the lifting platform, and the rod body of the limiting slide rod slides through the side wall of the transmission block.

[0015] In a preferred embodiment of the pallet feeding device for a selective wave soldering machine described in this utility model, the upper feeding conveyor belt is moved back and forth via a second displacement component.

[0016] In a preferred embodiment of the pallet feeding device for a selective wave soldering machine described in this utility model, the second displacement component includes a first electric telescopic rod and a second electric telescopic rod fixed to the side wall of the rear mounting plate. The first electric telescopic rod and the second electric telescopic rod are connected in series in the control circuit. The upper feeding conveyor belt is disposed on the output ends of the first electric telescopic rod and the second electric telescopic rod, and the output ends of the first electric telescopic rod and the second electric telescopic rod are fixed to the side wall of the front mounting plate.

[0017] The beneficial effects of this utility model are: the upper and lower belt conveyors reduce the time spent on pallet feeding, discharging, and waiting for the operator to place materials, thereby improving the feeding efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of this utility model from the front view.

[0021] In the figure: housing 100, feeding mechanism 200, fixed frame 201, feeding conveyor belt 202, pallet 203, material 204, lower feeding mechanism 400, lifting platform 401, lower feeding conveyor belt 402, first lifting cylinder 403, lead screw 404, transmission block 405, forward and reverse servo motor 406, limit slide bar 407, upper feeding mechanism 500, mounting plate 501, upper feeding conveyor belt 502, second lifting cylinder 503, first electric telescopic rod 504, second electric telescopic rod 505. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0026] Please see Figures 1-2 The diagram shown is a structural schematic of an embodiment of a tray loading device for a selective wave soldering machine according to this utility model. Please refer to [link / reference]. Figures 1-2 This paper provides a detailed description of a tray loading device for a selective wave soldering machine.

[0027] A pallet feeding device for a selective wave soldering machine includes a housing 100, a feeding mechanism 200, a picking area 300, a lower feeding mechanism 400, and an upper feeding mechanism 500.

[0028] The feeding mechanism 200 includes a fixed frame 201 fixed to the outside of the housing 100. The top of the fixed frame 201 is provided with a feeding conveyor belt 202 for conveying trays 203. At least two trays 203 are provided, and material 204 is placed on the top of each tray 203.

[0029] The material taking area 300 is located on one side of the housing 100 and at the end of the material feeding conveyor belt 202.

[0030] The lower feeding mechanism 400 is raised and lowered inside the material picking area 300. The lower feeding mechanism 400 includes a lifting platform 401 that is raised and lowered by a first lifting cylinder 403. The top of the lifting platform 401 is provided with a lower feeding conveyor belt 402 for aligning with the material feeding conveyor belt 202 and receiving the pallet 203.

[0031] The upper feeding mechanism 500 is raised and lowered inside the material picking area 300 and is always located above the lifting platform 401. The upper feeding mechanism 500 includes two mounting plates 501 that are raised and lowered by the second lifting cylinder 503. An upper feeding conveyor belt 502 for aligning the material feeding conveyor belt 202 and receiving the pallet 203 is provided between the two mounting plates 501.

[0032] Furthermore, the lower feeding conveyor belt 402 is moved forward and backward by a first displacement component. The first displacement component includes a horizontal lead screw 404 rotatably mounted on the top of the lifting platform 401. A transmission block 405 is screwed onto the body of the lead screw 404. The lower feeding conveyor belt 402 is positioned above the transmission block 405. A forward and reverse servo motor 406 is fixedly mounted on the top of the lifting platform 401. The output shaft of the forward and reverse servo motor 406 is connected to the end of the lead screw 404 via a coupling. A limiting slide rod 407 parallel to the lead screw 404 is fixedly mounted on the top of the lifting platform 401. The body of the limiting slide rod 407 slides through the side wall of the transmission block 405, which can activate the forward and reverse servo motor 406 to drive the lead screw 404 to rotate, causing the lower feeding conveyor belt 402 to move forward. This causes the tray 203 on the lower feeding conveyor belt 402 to protrude from the material picking area 300 for easy retrieval.

[0033] Furthermore, the upper feeding conveyor belt 502 is moved forward and backward by a second displacement component. The second displacement component includes a first electric telescopic rod 504 and a second electric telescopic rod 505 fixed to the side wall of the rear mounting plate 501. The first electric telescopic rod 504 and the second electric telescopic rod 505 are connected in series in the control circuit. The upper feeding conveyor belt 502 is located on the output ends of the first electric telescopic rod 504 and the second electric telescopic rod 505, and the output ends of the first electric telescopic rod 504 and the second electric telescopic rod 505 are fixed to the side wall of the front mounting plate 501. The first electric telescopic rod 504 and the second electric telescopic rod 505 can be activated to push the upper feeding conveyor belt 502 and the front mounting plate 501 forward, thereby making the tray 203 on the upper feeding conveyor belt 502 protrude from the material picking area 300 for easy retrieval.

[0034] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A tray loading device for a selective wave solder machine, characterized in that The utility model relates to a material feeding device, including: A shell (100); A material feeding mechanism (200) including a fixed frame (201) fixed outside the shell (100), the top of the fixed frame (201) is provided with a material feeding conveyor belt (202) for conveying a tray (203), at least two of the tray (203) are provided, and the top of each tray (203) is placed with material (204); A material taking area (300) is provided on one side of the shell (100) and is located at the end position of the material feeding conveyor belt (202) delivery; A lower layer feeding mechanism (400) is provided on the inner side of the material taking area (300) and is lifted, the lower layer feeding mechanism (400) includes a lifting platform (401) lifted by a first lifting cylinder (403), the top of the lifting platform (401) is provided with a lower layer feeding conveyor belt (402) for aligning the material feeding conveyor belt (202) and receiving the tray (203); An upper layer feeding mechanism (500) is provided on the inner side of the material taking area (300) and is always above the lifting platform (401), the upper layer feeding mechanism (500) includes two mounting plates (501) lifted by a second lifting cylinder (503), the two mounting plates (501) are provided with an upper layer feeding conveyor belt (502) for aligning the material feeding conveyor belt (202) and receiving the tray (203).

2. A tray loading device for a selective wave solder machine as claimed in claim 1, characterized in that: The lower layer feeding conveyor belt (402) is provided with a first displacement assembly for moving in the front and back directions.

3. A tray loading device for a selective wave solder machine as claimed in claim 2, characterised in that: The first displacement assembly includes a horizontal lead screw (404) rotatably arranged on the top of the lifting platform (401), a transmission block (405) is screwed on the rod body of the lead screw (404), the lower layer feeding conveyor belt (402) is arranged above the transmission block (405), a forward and reverse servo motor (406) is fixedly arranged on the top of the lifting platform (401), the output shaft of the forward and reverse servo motor (406) is connected to the end of the lead screw (404) through a shaft coupling; A limiting slide rod (407) parallel to the lead screw (404) is fixedly arranged on the top of the lifting platform (401), the rod body of the limiting slide rod (407) slides through the side wall of the transmission block (405).

4. A tray loading device for a selective wave solder machine as claimed in claim 1, characterized in that: The upper layer feeding conveyor belt (502) is provided with a second displacement assembly for moving in the front and back directions.

5. A tray loading device for a selective wave solder machine as claimed in claim 4, characterised in that: The second displacement assembly includes a first electric telescopic rod (504) and a second electric telescopic rod (505) fixed on the side wall of the rear mounting plate (501), the first electric telescopic rod (504) and the second electric telescopic rod (505) are connected in series on a control circuit, the upper layer feeding conveyor belt (502) is arranged on the output end of the first electric telescopic rod (504) and the second electric telescopic rod (505), and the output end of the first electric telescopic rod (504) and the second electric telescopic rod (505) is fixed on the side wall of the front mounting plate (501).