Double-end sauce filling machine for preparing beef mushroom chili sauce
By designing a double-head sauce filling machine and combining it with an automated system of shelves, belts, and electronic scales, the problem of separate and expensive filling and weighing equipment for beef, mushroom, and chili sauce has been solved, achieving efficient, automatic quantitative filling and quality assurance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BALINZUOQI ZHENREN FOOD PROCESSING CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-19
AI Technical Summary
Existing beef and mushroom hot sauce filling and weighing equipment is usually two separate machines, which are expensive and inefficient. Manual operation is time-consuming and labor-intensive, making it difficult to achieve efficient automated quantitative packaging.
A dual-head sauce filling machine was designed, which combines a rack, belt, electronic scale and PLC touch screen control system to realize automatic quantitative filling and weighing of sauce. It is equipped with an auger and sauce pump to ensure the stability of sauce supply and has an automatic replenishment function.
It achieves efficient automatic quantitative filling, improves filling efficiency, ensures filling quality, saves manpower and material resources, and enhances production efficiency.
Smart Images
Figure CN224258232U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food packaging technology, and specifically discloses a double-head sauce filling machine for preparing beef and mushroom hot sauce. Background Technology
[0002] Quantitative packaging refers to pre-packaging with uniform quality, volume, and length within a certain quantity limit for the purpose of sales. Quantitative packaging machines are automatic weighing instruments that automatically divide large quantities of bulk materials into small portions of equal weight according to a pre-set program and quantitative value. They are suitable for weighing export goods in industries such as grain and feed.
[0003] After the beef and mushroom hot sauce is prepared, it needs to be packaged using a filling machine. Currently, beef and mushroom hot sauce is often sold in barrels. In the packaging process of beef and mushroom hot sauce, filling machines and weighing machines are indispensable. The combination of the two can greatly increase the packaging production efficiency of the sauce. However, the two are often two separate machines, and the filling machine and weighing machine have too many motor components. The price of each machine is often very expensive. The price of the two together often exceeds the affordability of an independent production unit. Often, manual labor is used to replace the machines for filling or weighing, but this is inefficient and time-consuming. Utility Model Content
[0004] This utility model proposes a double-head sauce filling machine for preparing beef and mushroom chili sauce, which realizes the function of quantitative filling and has an automatic feeding function, improving filling efficiency and quality, and saving manpower and material resources.
[0005] This utility model is implemented as follows: a double-headed sauce filling machine for preparing beef and mushroom chili sauce includes a sauce storage cylinder with two sauce outlet pipes at the bottom, each outlet pipe being equipped with an electrically controlled valve. Below the sauce storage cylinder is a shelf and conveyor frames located on both sides of the shelf. Two electronic scales are embedded in the top of the shelf, positioned below the double-headed sauce outlet pipes. Two belts, distributed front and rear along the length of the top of the shelf, are provided. The outer walls of the belts have thick contact strips. Drive rollers, rotatably connected to the top of the shelf, are vertically mounted on both sides of the belts, with the two electronic scales located between the two belts. Two connecting seats, fixed to the top of the shelf, are vertically mounted inside the front belt. Each connecting seat has a telescopic device on its front end. The output end of the telescopic device has a positioning frame, which is U-shaped with its opening facing rearward. A PLC touchscreen all-in-one machine is mounted on the sauce storage cylinder, and the PLC touchscreen all-in-one machine is electrically connected to the telescopic device and the electrically controlled valve.
[0006] As a preferred embodiment of the double-headed sauce filling machine for preparing beef and mushroom chili sauce according to this utility model, a first motor, a synchronous belt, synchronous pulleys distributed front and rear inside the synchronous belt, and shafts on the two synchronous pulleys are provided below the shelf. The upper ends of the two shafts are coaxially fixedly connected to one of the drive rollers in the two belts respectively. The first motor is mounted on the bottom of the shelf away from the synchronous belt through the machine base, and the lower end of the first motor is coaxially fixedly connected to the other drive roller in one of the belts.
[0007] As a preferred embodiment of the double-headed sauce filling machine for preparing beef and mushroom chili sauce according to this utility model, an auger is provided at the bottom inside the sauce storage cylinder, and a second motor is provided on the sauce storage cylinder, with the output shaft of the second motor being coaxially and fixedly connected to one end of the auger.
[0008] As a preferred embodiment of the double-headed sauce filling machine for preparing beef and mushroom chili sauce according to this utility model, the top of the inside of the sauce storage cylinder is provided with a pusher plate, and the top of the sauce storage cylinder is provided with a lifting device fixedly connected to the top of the pusher plate.
[0009] In a preferred embodiment of the double-headed sauce filling machine for preparing beef and mushroom chili sauce according to this utility model, a distance sensor is provided at the top of the inside of the sauce storage cylinder, and a through groove is opened at the top of the pusher plate, with the distance sensor located above the through groove.
[0010] As a preferred embodiment of the double-headed sauce filling machine for preparing beef and mushroom chili sauce according to this utility model, the sauce storage cylinder is provided with a feed pipe and a sauce pump, and the output end of the sauce pump communicates with the feed pipe.
[0011] As a preferred embodiment of the double-headed sauce filling machine for preparing beef and mushroom chili sauce according to this utility model, the conveyor frame is provided with side guards along the length direction on both sides, and the height of the side guards is the same as the height of the belt.
[0012] The beneficial effects of this utility model are:
[0013] This utility model utilizes a shelf, belt, electronic scale, and electric control valve. The belt moves empty sauce bottles onto the shelf, activates a telescopic device, and a positioning frame restricts the empty sauce bottles on the two electronic scales to prevent them from shifting again or tipping over due to inertia during sauce filling. The electronic scales weigh the sauce inside the bottles, and when the weight reaches a set value, the PLC touch screen all-in-one machine controls the electric control valve to close, ensuring the quality of the filling. The device also achieves automatic quantitative filling of sauce, resulting in high efficiency.
[0014] Furthermore, thanks to the distance sensor and sauce pump, automatic replenishment is easy, saving manpower and materials. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the structure of the storage rack of this utility model.
[0018] Figure 3 This is a bottom view of the structure of the storage rack of this utility model.
[0019] Figure 4 This is a top view of the internal structure of the sauce storage container of this utility model;
[0020] Figure 5 This is a schematic diagram of the pusher plate of this utility model.
[0021] The markings in the diagram are: 1. Sauce outlet pipe; 2. Sauce storage cylinder; 3. Electrically controlled valve; 4. Shelf; 5. Conveyor frame; 6. Electronic scale; 7. Belt; 8. Thick contact belt; 9. Drive roller; 10. Connecting seat; 11. Telescopic device; 12. Positioning frame; 13. PLC touch screen all-in-one machine; 14. First motor; 15. Synchronous belt; 16. Synchronous pulley; 17. Shaft; 18. Screw; 19. Second motor; 20. Push plate; 21. Lifting device; 22. Distance sensor; 23. Through groove; 24. Feed pipe; 25. Sauce pump; 26. Side guard strip. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.
[0023] Please see Figure 1-5A double-headed sauce filling machine for preparing beef and mushroom chili sauce includes a sauce storage cylinder 2 with two sauce outlet pipes 1 at the bottom, an electrically controlled valve 3 on each sauce outlet pipe 1, a shelf 4 below the sauce storage cylinder 2, and conveyor racks 5 on both sides of the shelf 4; two electronic scales 6 are embedded in the top of the shelf 4, and the two electronic scales 6 are located below the double-headed sauce outlet pipes 1; two belts 7 are arranged front and rear along the length of the top of the shelf 4, the outer wall of the belts 7 is provided with thick contact strips 8, and the inner sides of the belts 7 are vertically connected to the top of the shelf 4. The drive roller 9 is rotatably connected, and the two electronic scales 6 are located between the two belts 7; two connecting seats 10 are vertically provided inside the front belt 7 and fixed to the top of the shelf 4. The front end of each of the two connecting seats 10 is provided with a telescopic device 11. The output end of the telescopic device 11 is provided with a positioning frame 12. The positioning frame 12 is U-shaped and the opening of the positioning frame 12 faces backward. The sauce storage cylinder 2 is provided with a PLC touch screen all-in-one machine 13. The PLC touch screen all-in-one machine 13 is electrically connected to the telescopic device 11 and the electric control valve 3 respectively.
[0024] The lifting device 21 and the telescopic device 11 are electric telescopic rods, pneumatic telescopic rods, or hydraulic telescopic rods.
[0025] In this embodiment: Empty sauce bottles are conveyed on the right-side conveyor 5. When the sauce bottles are conveyed to the right side of the shelf 4, the empty sauce bottles behind push the leftmost empty sauce bottle onto the shelf 4. When the outer wall of the thick contact belt 8 on the front and rear belts 7 of the shelf 4 contacts the outer wall of the empty sauce bottle, it automatically moves the empty sauce bottle onto the shelf 4, and moves the two empty sauce bottles to the top of the electronic scales 6 respectively. After the two electronic scales 6 simultaneously detect the weight of the empty sauce bottles, the PLC touch screen all-in-one machine 13 receives the value of the electronic scales 6 and controls the telescopic device 11 to start, so that the positioning frame 12 moves backward, so that the empty sauce bottles are stuck in the positioning frame 12. The positioning frame 12 restricts the empty sauce bottles on the two electronic scales 6 to prevent them from being empty. When the sauce bottle is moved again or when filling with sauce, it may tip over due to inertia. The PLC touch screen all-in-one machine 13 controls the electric control valve 3 to open, and the sauce in the sauce storage cylinder 2 is discharged through the double-ended sauce outlet pipe 1, making it easy to fill the empty sauce bottle with sauce. During filling, the electronic scale 6 weighs the sauce in the sauce bottle. When the weight reaches the set value, the PLC touch screen all-in-one machine 13 controls the electric control valve 3 to close, and the telescopic device 11 resets the positioning frame 12. When the belt 7 on the shelf 4 rotates, it is easy to transport the filled sauce bottle to the left conveyor frame 5. The left conveyor frame 5 then transports the filled sauce bottle to the next workstation for sealing and labeling, realizing the function of automatic quantitative filling of sauce, which is highly efficient and ensures the quality of filling.
[0026] As a technical optimization of this utility model, a first motor 14, a synchronous belt 15, synchronous pulleys 16 distributed front and rear inside the synchronous belt, and shafts 17 on the two synchronous pulleys 16 are provided below the shelf 4. The upper ends of the two shafts 17 are coaxially fixed to one of the drive rollers 9 in the two belts 7 respectively. The first motor 14 is installed on the bottom of the shelf 4 away from the synchronous belt 15 through a base, and the first motor 14 is coaxially fixed to the lower end of the other drive roller 9 in one of the belts 7.
[0027] In this embodiment: the first motor 14 is started, one of the drive rollers 9 rotates, and through the belt 7, the timing belt 15, the timing pulley 16, and the shaft 17, the drive rollers 9 in both belts 7 can rotate. The two belts 7 rotate in the same direction, which makes it easy to transport the sauce bottles on the right conveyor frame 5 to the shelf 4.
[0028] As a technical optimization of this utility model, a screw conveyor 18 is provided at the bottom inside the sauce storage cylinder 2, and a second motor 19 is provided on the sauce storage cylinder 2. The output shaft of the second motor 19 is coaxially fixedly connected to one end of the screw conveyor 18.
[0029] In this embodiment: starting the second motor 19 makes it easy to stir the sauce in the sauce storage cylinder 2, avoiding sedimentation of the sauce in the sauce storage cylinder 2 and affecting the quality of the canning.
[0030] As a technical optimization of this utility model, a pusher plate 20 is provided at the top inside the sauce storage cylinder 2, and a lifting device 21 is provided at the top of the sauce storage cylinder 2 and fixedly connected to the top of the pusher plate 20.
[0031] In this embodiment: when the lifting device 21 is activated, the pusher plate 20 moves downward, which makes it easy to push the internal sauce (the sauce is beef, mushroom and spicy) downward, making it easy to squeeze and discharge the sauce quickly, and making it easy to clean the sauce adhering to the inner wall of the sauce storage cylinder 2.
[0032] As a technical optimization of this utility model, a distance sensor 22 is provided at the top inside the sauce storage cylinder 2, and a through groove 23 with vertical connection is opened at the top of the pusher plate 20, with the distance sensor 22 located above the through groove 23.
[0033] In this embodiment: the distance sensor 22 can monitor the height of the sauce inside the sauce storage cylinder 2 in real time through the through groove 23, and by monitoring the height of the sauce inside the sauce storage cylinder 2, the PLC touch screen all-in-one machine 13 can easily control the stroke of the lifting device 21, and thus control the height of the pusher plate 20.
[0034] As a technical optimization of this utility model, the sauce storage cylinder 2 is provided with a feed pipe 24 and a sauce pump 25, and the output end of the sauce pump 25 flows through the feed pipe 24.
[0035] In this embodiment: when the amount of sauce inside the sauce storage cylinder 2 is lower than the set value, the PLC touch screen all-in-one machine 13 controls the sauce pump 25 to start, which can easily and automatically replenish the sauce in the sauce storage cylinder 2 (the input end of the sauce pump 25 is connected to the tank where the sauce is stored, and the sauce pump 25 is electrically connected to the PLC touch screen all-in-one machine 13).
[0036] As a technical optimization of this utility model, the conveyor frame 5 is provided with side guards 26 along the length direction on both sides, and the height of the side guards 26 is the same as the height of the belt 7.
[0037] In this embodiment, the edge strip 26 restricts the sauce bottles on the conveyor frame 5, preventing them from falling.
[0038] Working principle and usage process of this utility model:
[0039] Empty sauce bottles are conveyed on the right-side conveyor belt 5. When the sauce bottles are conveyed to the right side of the shelf 4, the empty sauce bottles behind push the leftmost empty sauce bottle onto the shelf 4. When the outer wall of the thick contact belt 8 on the front and rear belts 7 of the shelf 4 contacts the outer wall of the empty sauce bottle, it automatically moves the empty sauce bottle onto the shelf 4 and moves the two empty sauce bottles to the top of the electronic scales 6. After the two electronic scales 6 simultaneously detect the weight of the empty sauce bottles, the PLC touch screen all-in-one machine 13 receives the value of the electronic scales 6 and controls the telescopic device 11 to start, so that the positioning frame 12 moves backward, so that the empty sauce bottles are stuck in the positioning frame 12. The positioning frame 12 restricts the empty sauce bottles on the two electronic scales 6. To prevent empty sauce bottles from shifting again, the PLC touch screen all-in-one machine 13 controls the opening of the electric control valve 3, allowing the sauce in the sauce storage cylinder 2 to be discharged through the double-ended sauce outlet pipe 1, making it easy to fill the empty sauce bottles. During filling, the electronic scale 6 weighs the sauce in the sauce bottle. When the weight reaches the set value, the PLC touch screen all-in-one machine 13 controls the electric control valve 3 to close, and the telescopic device 11 resets the positioning frame 12. When the belt 7 on the shelf 4 rotates, it is easy to transport the filled sauce bottles to the left conveyor frame 5, which then transports the filled sauce bottles to the next workstation for sealing and labeling. This achieves the function of automatic quantitative filling of sauce, which is highly efficient and ensures the quality of filling.
[0040] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0041] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.
Claims
1. A double-headed sauce filling machine for preparing beef and mushroom chili sauce, comprising a sauce storage cylinder (2) with two sauce outlet pipes (1) at the bottom; an electric control valve (3) is provided on the sauce outlet pipes (1); a shelf (4) and a conveyor rack (5) are provided on both sides of the shelf (4) below the sauce storage cylinder (2); characterized in that: Two electronic scales (6) are embedded in the top of the shelf (4), and the two electronic scales (6) are located below the double-headed sauce outlet pipe (1). Two belts (7) are arranged in the front and back along the length direction of the top of the shelf (4). The outer wall of the belt (7) is provided with a thick contact strip (8). The two sides inside the belt (7) are vertically provided with drive rollers (9) that are rotatably connected to the top of the shelf (4), and the two electronic scales (6) are located between the two belts (7); the belt (7) located in front is vertically connected to the belt (7). Two connecting seats (10) are fixed to the top of the shelf (4). The front end of each of the two connecting seats (10) is provided with a telescopic device (11). The output end of the telescopic device (11) is provided with a positioning frame (12). The positioning frame (12) is U-shaped and the opening of the positioning frame (12) faces backward. The sauce storage cylinder (2) is provided with a PLC touch screen all-in-one machine (13). The PLC touch screen all-in-one machine (13) is electrically connected to the telescopic device (11) and the electric control valve (3) respectively.
2. The double-head sauce filling machine for preparing beef and mushroom chili sauce according to claim 1, characterized in that: The shelf (4) is provided with a first motor (14), a synchronous belt (15), synchronous pulleys (16) distributed in the front and back inside the synchronous belt (15), and shafts (17) on the two synchronous pulleys (16). The upper ends of the two shafts (17) are coaxially fixed to one of the drive rollers (9) in the two belts (7). The first motor (14) is installed on the bottom of the shelf (4) away from the synchronous belt (15) through a base, and the first motor (14) is coaxially fixed to the lower end of the other drive roller (9) in one of the belts (7).
3. The double-head sauce filling machine for preparing beef and mushroom chili sauce according to claim 1, characterized in that: The storage container (2) is equipped with an auger (18) at the bottom inside, and a second motor (19) is provided on the storage container (2). The output shaft of the second motor (19) is coaxially fixed to one end of the auger (18).
4. The double-head sauce filling machine for preparing beef and mushroom chili sauce according to claim 1, characterized in that: The top of the inside of the sauce storage cylinder (2) is provided with a pusher plate (20), and the top of the sauce storage cylinder (2) is provided with a lifting device (21) that is fixedly connected to the top of the pusher plate (20).
5. The double-head sauce filling machine for preparing beef and mushroom chili sauce according to claim 4, characterized in that: The storage container (2) is equipped with a distance sensor (22) at the top inside, and the pusher plate (20) has a through groove (23) that connects the top and bottom. The distance sensor (22) is located above the through groove (23).
6. The double-head sauce filling machine for preparing beef and mushroom chili sauce according to claim 1, characterized in that: The sauce storage cylinder (2) is equipped with a feed pipe (24) and a sauce pump (25). The output end of the sauce pump (25) is connected to the feed pipe (24).
7. The double-head sauce filling machine for preparing beef and mushroom chili sauce according to claim 1, characterized in that: The conveyor frame (5) is provided with side guards (26) along its length on both sides, and the height of the side guards (26) is the same as the height of the belt (7).