Battery pack rubbing test hanger
By designing an adjustable battery pack scratch test rack, the problems of long production cycle and high cost of dedicated racks were solved, achieving the effect of shortening the test cycle and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING PRECISE TESTING TECH CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-19
AI Technical Summary
The existing technology for battery pack mounting brackets has a long manufacturing cycle and high cost, which leads to a longer testing cycle and increased cost for scratch tests.
A battery pack scratch test rack was designed, which includes multiple fixed beams, a movable beam, and a connecting assembly. The rack is connected to the movable beam by a first fastening clamp, and the tightness can be adjusted to adjust the position of the connecting frame so that the connecting hole can be adapted to the hanging holes of different battery packs, thus expanding the range of applications.
It shortens the testing cycle for scratch tests, reduces testing costs, and improves the versatility of the mounting bracket.
Smart Images

Figure CN224261400U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery pack testing technology, and in particular to a battery pack scratch test rack. Background Technology
[0002] With the development and expansion of new energy vehicles, there are more and more new energy models and battery packs. Different types of battery packs have different shapes, sizes and mounting holes. Therefore, when conducting bottom scratch tests on battery packs, it is necessary to manufacture a special bracket for each type of battery pack. However, the production cycle of special brackets is long and the cost is high, which leads to an extended test cycle and increased test cost. Utility Model Content
[0003] The purpose of this utility model is to provide a battery pack scratch test bracket to solve the technical problem that the long manufacturing cycle and high cost of the existing special brackets lead to an extended test cycle and increased test cost for scratch tests.
[0004] To achieve the above objectives, this utility model provides a battery pack scratch test rack, which includes: multiple fixed beams, multiple movable beams, and multiple connecting components; multiple connecting devices are provided on the movable beams; the extension direction of the movable beams intersects with the extension direction of the fixed beams; the movable beams are connected to the multiple fixed beams through the connecting devices to form a frame; one movable beam is connected to at least one of the connecting components.
[0005] The connecting assembly includes: a connecting frame and a first fastening clamp; the first fastening clamp is adjustable in tightness and is used to clamp the moving beam; the connecting frame is disposed on the first fastening clamp and is provided with a connecting hole for connecting a battery pack.
[0006] Preferably, the first fastening clamp includes a first clamping plate, a second clamping plate, a plurality of connecting bolts, and a plurality of first nuts; the first clamping plate and the second clamping plate are spaced apart to form a clamping space for clamping the moving beam; the second clamping plate is provided with a first through hole for the connecting bolts to pass through; the first clamping plate is connected to the second clamping plate by the plurality of connecting bolts, the first nuts are threadedly connected to the connecting bolts, and the first nuts are located on the side of the second clamping plate away from the first clamping plate; the second clamping plate is connected to the connecting frame.
[0007] Preferably, both the first clamping plate and the second clamping plate are square, and a plurality of the connecting bolts are distributed on the edge of the first clamping plate.
[0008] Preferably, the connecting frame includes a connecting plate and a connecting arm; the connecting plate is connected to the second clamping plate through the connecting arm, the connecting plate is located at the lower end of the connecting arm, and the connecting hole is provided on the connecting plate.
[0009] Preferably, it further includes: a shim block; the shim block is located on the lower side of the connecting plate, the upper side of the shim block contacts the connecting plate, and the lower side of the shim block is used to contact the battery pack.
[0010] Preferably, the number of connecting components on one of the movable beams is two.
[0011] Preferably, the connecting device includes: a second fastening clamp; the second fastening clamp is adjustable in tightness and is used to clamp the fixed beam, and the second fastening clamp is fixed on the movable beam.
[0012] Preferably, the second fastening clamp includes a third clamping plate, a U-shaped clamp, and a plurality of second nuts; both ends of the U-shaped clamp are provided with external thread sections; the third clamping plate is provided with at least two second through holes for the external thread sections to pass through; the U-shaped clamp is sleeved on the fixed beam; the second nuts are threadedly connected to the external thread sections, and the second nuts are located on the side of the third clamping plate away from the fixed beam; the third clamping plate is fixedly connected to the moving beam.
[0013] Preferably, the fixed beam is provided with a fixing mechanism for connecting to external equipment.
[0014] Preferably, the extending direction of the movable beam is perpendicular to the extending direction of the fixed beam.
[0015] The battery pack scratch test rack provided by this utility model has the following advantages: the connecting frame is connected to the moving beam through a first fastening clamp. The tightness of the first fastening clamp is adjustable. When it is necessary to adjust the position of the connecting frame, the first fastening clamp can be loosened so that it can move along the extension direction of the moving beam to adjust the position of the connecting frame. When the connecting frame moves to the required position, the first fastening clamp can be tightened so that it clamps the moving beam to fix the position of the connecting frame. At this time, the connecting frame can be connected to the battery pack through the connecting hole. Therefore, the battery pack scratch test rack of this embodiment can adjust the position of the connecting frame so that the connecting hole on the rack corresponds to the hanging hole on different types of batteries, thereby increasing the types of battery packs that the rack can fix, expanding the scope of use, increasing the versatility of the rack, shortening the test cycle of scratch testing, and reducing the test cost of scratch testing.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the battery pack scratch test rack according to an embodiment of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the movable beam and connecting components combined according to an embodiment of the present invention;
[0019] Figure 3 This is a structural schematic diagram from another perspective of the combination of the movable beam and the connecting component in an embodiment of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the connecting component according to an embodiment of the present utility model;
[0021] Figure 5 This is an exploded structural diagram of the connecting component according to an embodiment of the present utility model;
[0022] Figure 6 This is a schematic diagram of the state when the battery pack scratch test bracket is connected to the beam frame and the battery pack is mounted, according to an embodiment of this utility model.
[0023] 100. Fixed beam; 110. Fixing mechanism; 200. Moving beam; 210. Connecting device; 211. Second fastening clamp; 212. Third clamping plate; 213. U-shaped clamp; 214. Second nut; 215. External thread section; 216. Second through hole; 300. Connecting assembly; 310. Connecting frame; 311. Connecting hole; 312. Connecting plate; 313. Connecting arm; 320. First fastening clamp; 321. First clamping plate; 322. Second clamping plate; 323. Connecting bolt; 324. First nut; 325. First through hole;
[0024] 10. Battery pack; 20. Beam frame. Detailed Implementation
[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.
[0028] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0029] Please refer to the following: Figures 1 to 6 The battery pack scratch test rack provided in this embodiment will now be described.
[0030] like Figures 1 to 3 As shown, the battery pack scratch test rack of this utility model embodiment includes: multiple fixed beams 100, multiple movable beams 200, and multiple connecting components 300; multiple connecting devices 210 are provided on the movable beams 200; the extension direction of the movable beams 200 intersects the extension direction of the fixed beams 100; the movable beams 200 are connected to the multiple fixed beams 100 through the connecting devices 210 to form a frame; in this embodiment, the extension direction of the movable beams 200 is perpendicular to the extension direction of the fixed beams 100, forming a square frame, that is, the corresponding movable beams 200 form longitudinal beams, and the corresponding fixed beams 100 form transverse beams.
[0031] One of the movable beams 200 is connected to at least one of the connecting components 300. The connecting component 300 includes a connecting bracket 310 and a first fastening clamp 320. The first fastening clamp 320 is adjustable in tightness and is used to clamp the movable beam 200. The connecting bracket 310 is disposed on the first fastening clamp 320 and is provided with a connecting hole 311 for connecting the battery pack 10. That is, the movable beam 200 has at least one connecting bracket 310 for connecting to the battery pack 10.
[0032] The first fastening clamp 320 can be adjusted in tightness, thus controlling whether it clamps the moving beam 200. When the position of the connecting frame 310 needs to be adjusted, the first fastening clamp 320 can be loosened so that it can move along the extension direction of the moving beam 200 to adjust the position of the connecting frame 310. When the connecting frame 310 is moved to the desired position, the first fastening clamp 320 can be tightened so that it clamps the moving beam 200 to fix the position of the connecting frame 310, facilitating the connection of the connecting frame 310 to the battery pack 10 through the connecting hole 311. It is understood that the battery pack 10 can be connected to the connecting hole 311 via bolts.
[0033] In this embodiment, the connecting frame 310 is connected to the moving beam 200 via a first fastening clamp 320. The first fastening clamp 320 is adjustable in tightness. When the position of the connecting frame 310 needs to be adjusted, the first fastening clamp 320 can be loosened so that it can move along the extension direction of the moving beam 200 to adjust the position of the connecting frame 310. When the connecting frame 310 moves to the desired position, the first fastening clamp 320 can be tightened so that it clamps the moving beam 200 to fix the position of the connecting frame 310. At this time, the connecting frame 310 can be connected to the battery pack 10 through the connecting hole 311. Therefore, the battery pack scratch test rack of this embodiment can adjust the position of the connecting frame 310 so that the connecting hole 311 on the rack corresponds to the hanging hole on different types of batteries, thereby increasing the types of battery packs 10 that the rack can fix, expanding the scope of use, increasing the versatility of the rack, shortening the test cycle of scratch test, and reducing the test cost of scratch test.
[0034] In some embodiments of this utility model, reference is made to Figure 4 and Figure 5 The first clamping clamp 320 includes a first clamping plate 321, a second clamping plate 322, a plurality of connecting bolts 323, and a plurality of first nuts 324. The first clamping plate 321 and the second clamping plate 322 are spaced apart to form a clamping space for clamping the moving beam 200. The second clamping plate 322 is provided with a first through hole 325 for the connecting bolts 323 to pass through. The first clamping plate 321 is connected to the second clamping plate 322 by a plurality of connecting bolts 323. The first nut 324 is threadedly connected to the connecting bolt 323, and the first nut 324 is located on the side of the second clamping plate 322 away from the first clamping plate 321. The second clamping plate 322 is connected to the connecting frame 310. That is, by using the cooperation of the first nut 324 and the connecting bolt 323, the interval between the first clamping plate 321 and the second clamping plate 322 can be adjusted to adjust the clamping space of the movable beam 200, thereby adjusting the tightness of the first fastening clamp 320 so as to adjust the position of the connecting frame 310.
[0035] In some embodiments of this utility model, reference is made to Figure 4 and Figure 5 Both the first clamping plate 321 and the second clamping plate 322 are square, and a plurality of connecting bolts 323 are distributed on the edge of the first clamping plate 321. The moving beam 200 is also a square beam so that the first clamping plate 321 and the second clamping plate 322 can clamp the moving beam 200. As shown in the figure, the number of connecting bolts 323 in a connecting assembly 300 is four, and they are distributed at the right angles of the square first clamping plate 321 and the second clamping plate 322.
[0036] In some embodiments of this utility model, reference is made to Figure 4 and Figure 5 The connecting frame 310 includes a connecting plate 312 and a connecting arm 313. The connecting plate 312 is connected to the second clamping plate 322 via the connecting arm 313. The connecting plate 312 is located at the lower end of the connecting arm 313, and the connecting hole 311 is provided on the connecting plate 312. There are three connecting arms 313, which are respectively connected to the three sides of the connecting plate 312 to form the connecting frame 310. The connecting plate 312 is located at the lower end of the connecting arm 313 to better allow the connecting hole 311 to be closer to the battery pack 10 for convenient connection.
[0037] In some embodiments of this utility model, a shim block (not shown in the figure) is also included; the shim block is located below the connecting plate 312, the upper side of the shim block contacts the connecting plate 312, and the lower side of the shim block is used to contact the battery pack 10. The shim block is used to fill the gap between the battery pack 10 and the connecting plate 312, reduce the gap between the holes of the battery pack 10 and the connecting plate 312, reduce the shaking of the battery pack 10 during testing, so that the bracket can install battery packs 10 with holes of different heights.
[0038] In some embodiments of this utility model, the number of connecting components 300 on a single movable beam 200 is two, that is, the same movable beam 200 can be connected to two empty slots of the battery pack 10 to better mount the battery pack 10.
[0039] In some embodiments of this utility model, reference is made to Figures 1 to 3The connecting device 210 includes a second fastening clamp 211. The second fastening clamp 211 is adjustable in tightness and is used to clamp the fixed beam 100. The second fastening clamp 211 is fixed to the movable beam 200. The adjustable tightness of the second fastening clamp 211 controls whether it clamps the fixed beam 100. When the position of the movable beam 200 needs to be adjusted, the second fastening clamp 211 can be loosened so that it can move along the extension direction of the fixed beam 100 to adjust its position. When the movable beam 200 moves to the desired position, the second fastening clamp 211 can be tightened to clamp the movable beam 200 and fix its position. This, in conjunction with the first fastening clamp 320, adjusts the position of the connecting frame 310 in two directions to better accommodate different types of battery packs 10.
[0040] In some embodiments of this utility model, reference is made to Figures 1 to 3 The second fastening clamp 211 includes a third clamping plate 212, a U-shaped clamp 213, and a plurality of second nuts 214; both ends of the U-shaped clamp 213 are provided with external thread sections 215; the third clamping plate 212 is provided with at least two second through holes 216 for the external thread sections 215 to pass through; the U-shaped clamp 213 is sleeved on the fixed beam 100; the second nuts 214 are threadedly connected to the external thread sections 215; and the second nuts 214 are located on the side of the third clamping plate 212 away from the fixed beam 100; the third clamping plate 212 is fixedly connected to the moving beam 200. The U-shaped clamp 213 is fitted onto the fixed beam 100, and the external threaded sections 215 at both ends of the U-shaped clamp 213 pass through the second through holes 216 of the third clamping plate 212. By rotating the second nut 214, the distance between the third clamping plate 212 and the fixed beam 100 can be adjusted so that the third clamping plate 212, in conjunction with the U-shaped clamp 213, clamps the fixed beam 100 to fix the position of the moving beam 200. Specifically, one moving beam 200 is connected to two fixed beams 100 via two second fastening clamps 211 to ensure that the moving beam 200 does not wobble; one second fastening clamp 211 is connected to the third clamping plate 212 via two U-shaped clamps 213 to ensure a more reliable connection between the moving beam 200 and the fixed beam 100.
[0041] In some embodiments of this utility model, reference is made to Figure 1 and Figure 6 The fixed beam 100 is provided with a fixing mechanism 110 for connecting to an external device. The fixing mechanism 110 can be connected to the external device using fasteners such as bolts, screws, and pipe clamps. The external device can be the beam frame 20 of a test device for performing scratch tests, so that the bracket can be installed on the beam frame 20 to facilitate the connection between the beam frame 20 of the test device and the battery pack 10.
[0042] In summary, in this embodiment, the connecting frame 310 is connected to the moving beam 200 via a first fastening clamp 320. The first fastening clamp 320 is adjustable in tightness. When the position of the connecting frame 310 needs to be adjusted, the first fastening clamp 320 can be loosened so that it can move along the extension direction of the moving beam 200 to adjust the position of the connecting frame 310. When the connecting frame 310 moves to the desired position, the first fastening clamp 320 can be tightened so that it clamps the moving beam 200 to fix the position of the connecting frame 310. At this time, the connecting frame 310 can be connected to the battery pack 10 through the connecting hole 311. Therefore, the battery pack scratch test rack of this embodiment can adjust the position of the connecting frame 310 so that the connecting hole 311 on the rack corresponds to the hanging hole on different types of batteries, thereby increasing the types of battery packs 10 that the rack can fix, expanding the scope of use, increasing the versatility of the rack, shortening the test cycle of scratch testing, and reducing the test cost of scratch testing.
[0043] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of this utility model, and these improvements and substitutions should also be considered within the protection scope of this utility model.
Claims
1. A battery pack scratch test bracket, characterized in that, include: The system comprises multiple fixed beams (100), multiple movable beams (200), and multiple connecting components (300); each movable beam (200) is provided with multiple connecting devices (210); the extension direction of the movable beam (200) intersects the extension direction of the fixed beams (100); the movable beam (200) is connected to the multiple fixed beams (100) through the connecting devices (210) to form a frame; each movable beam (200) is connected to at least one connecting component (300). The connecting assembly (300) includes: a connecting frame (310) and a first fastening clamp (320); the first fastening clamp (320) is adjustable in tightness and is used to clamp the moving beam (200); the connecting frame (310) is disposed on the first fastening clamp (320), and the connecting frame (310) is provided with a connecting hole (311) for connecting a battery pack.
2. The battery pack scratch test bracket according to claim 1, characterized in that, The first fastening clamp (320) includes a first clamping plate (321), a second clamping plate (322), a plurality of connecting bolts (323), and a plurality of first nuts (324); the first clamping plate (321) and the second clamping plate (322) are spaced apart to form a clamping space for clamping the movable beam (200); the second clamping plate (322) is provided with a first through hole (325) for the connecting bolts (323) to pass through; the first clamping plate (321) is connected to the second clamping plate (322) by the plurality of connecting bolts (323), the first nuts (324) are threadedly connected to the connecting bolts (323), and the first nuts (324) are located on the side of the second clamping plate (322) away from the first clamping plate (321), and the second clamping plate (322) is connected to the connecting frame (310).
3. The battery pack scratch test bracket according to claim 2, characterized in that, Both the first clamping plate (321) and the second clamping plate (322) are square, and a plurality of the connecting bolts (323) are distributed on the edge of the first clamping plate (321).
4. The battery pack scratch test bracket according to claim 2, characterized in that, The connecting frame (310) includes a connecting plate (312) and a connecting arm (313); the connecting plate (312) is connected to the second clamping plate (322) through the connecting arm (313), the connecting plate (312) is located at the lower end of the connecting arm (313), and the connecting hole (311) is provided on the connecting plate (312).
5. The battery pack scratch test bracket according to claim 4, characterized in that, Also includes: Elevating block; the elevating block is located on the lower side of the connecting plate (312), the upper side of the elevating block is in contact with the connecting plate (312), and the lower side of the elevating block is used to contact the battery pack.
6. The battery pack scratch test bracket according to claim 1, characterized in that, The number of connecting assemblies (300) on one of the moving beams (200) is two.
7. The battery pack scratch test bracket according to claim 1, characterized in that, The connecting device (210) includes: a second fastening clamp (211); the second fastening clamp (211) is adjustable in tightness and is used to clamp the fixed beam (100), and the second fastening clamp (211) is fixed on the movable beam (200).
8. The battery pack scratch test bracket according to claim 7, characterized in that, The second fastening clamp (211) includes a third clamping plate (212), a U-shaped clamp (213), and a plurality of second nuts (214); both ends of the U-shaped clamp (213) are provided with external thread sections (215); the third clamping plate (212) is provided with at least two second through holes (216) for the external thread sections (215) to pass through; the U-shaped clamp (213) is sleeved on the fixed beam (100); the second nuts (214) are threadedly connected to the external thread sections (215); and the second nuts (214) are located on the side of the third clamping plate (212) away from the fixed beam (100); the third clamping plate (212) is fixedly connected to the moving beam (200).
9. The battery pack scratch test bracket according to claim 1, characterized in that, The fixed beam (100) is provided with a fixing mechanism (110) for connecting to external equipment.
10. The battery pack scratch test bracket according to claim 1, characterized in that, The extension direction of the movable beam (200) is perpendicular to the extension direction of the fixed beam (100).