Visual inspection device for solar cell

Abstract

The utility model provides a solar cell visual inspection device, which relates to the field of visual inspection and comprises a main body unit, a visual inspection machine body, a base arranged at the bottom of the visual inspection machine body and a moving assembly arranged on the surface of the base. The visual inspection machine body serves as the core of the detection device and is responsible for capturing and analyzing images of the solar cell so as to detect defects, flaws and the like on the surface of the solar cell, and the moving assembly plays a role in conveniently moving and carrying the whole detection device, so that the detection device can be flexibly used at different positions, the portability and the flexibility of the equipment are improved, and the detection efficiency is improved. The visual inspection machine is simple in structure and suitable for different production environments and requirements, the clamping assembly is used for clamping and fixing the visual inspection machine body, the stability of equipment in the moving process is ensured, the damping assembly can absorb and reduce the influence of external vibration on the device, and the stability and accuracy in the inspection and moving process are ensured.

Description

Technical Field

[0001] This utility model belongs to the field of visual inspection, specifically a visual inspection device for solar cells. Background Technology

[0002] A solar cell is a device that directly converts light energy into electrical energy. It achieves energy conversion through the photoelectric effect or photochemical effect. Visual inspection of solar cells is a crucial part of the solar cell production process. It uses machine vision technology and computers and imaging equipment to simulate the processing functions of the human eye and brain to perform image analysis, processing and inspection of solar cells to ensure product quality and production efficiency. The visual inspection system can automatically detect defects such as scratches, cracks, chipping, stains and exposed white areas on the surface of solar cells, thereby improving the product yield.

[0003] Visual inspection machines are generally large in size and are usually placed in a fixed position on the production line. When the layout of the production line changes, such as adding or removing equipment, adjusting the production line process, or when the equipment needs to be adjusted and maintained regularly, the overall usage position of the visual inspection machine may need to be adjusted. However, the large size increases the difficulty of position adjustment and transportation, making it inconvenient for staff to operate.

[0004] In summary, this utility model provides a visual inspection device for solar cells to solve the above-mentioned problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A visual inspection device for solar cells, comprising,

[0007] The main unit includes a vision inspection machine body, a base disposed at the bottom of the vision inspection machine body, and a movable component disposed on the surface of the base;

[0008] The support unit includes a support plate disposed in the inner cavity of the base, a clamping assembly disposed on the top of the support plate, and a shock-absorbing assembly disposed in the inner cavity of the base.

[0009] Furthermore, in this utility model, the movable component includes a pull rod disposed on the front of the base, movable slots opened on both sides of the front of the base, and a placement slot opened on the back of the inner cavity of the movable slot. The rear end of the pull rod extends into the inner cavity of the placement slot and is slidably connected to its inner cavity.

[0010] Furthermore, in this utility model, the movable component also includes a sliding groove on both sides of the pull rod, an anti-detachment block slidably connected to the inner cavity of the sliding groove, both ends of the anti-detachment block being fixedly connected to the inner wall of the movable groove, and universal wheels disposed around the bottom of the base, with brake pads provided on the surface of the universal wheels.

[0011] Furthermore, in this utility model, the clamping assembly includes a hollow plate fixedly connected to the front and rear ends of the top of the support plate, a clamping plate slidably connected to the front and rear ends of the top of the support plate, a threaded rod movably connected to the inner cavity of the hollow plate via a bearing, a threaded sleeve threadedly connected to the surface of the threaded rod, the left end of the threaded sleeve penetrating the hollow plate and fixedly connected to the clamping plate, and a rotating handle disposed between the two hollow plates. The adjacent ends of the two threaded rods both penetrate the hollow plate and are fixedly connected to the rotating handle, and the threads on the surfaces of the two threaded rods are arranged in opposite directions.

[0012] Furthermore, in this utility model, the shock absorption assembly includes a buffer assembly disposed around the bottom of the base cavity. The buffer assembly includes a spring and a damper, and the top and bottom of the spring and the damper are fixedly connected to the side of the base and the support plate that is close to them. It also includes anti-detachment grooves opened on the front and back of the support plate, and anti-detachment plates fixedly connected to the front and back of the base cavity. The anti-detachment plates engage with the inner cavity of the anti-detachment grooves.

[0013] Beneficial effects: This utility model has the following beneficial effects:

[0014] The main body of this visual inspection machine serves as the core of the inspection device, responsible for capturing and analyzing images of solar cells to detect surface defects and flaws. The moving component facilitates the movement and transport of the entire inspection device, enabling flexible use in different locations, improving the portability and flexibility of the equipment, and adapting to different production environments and needs. The clamping component is used to clamp and fix the main body of the visual inspection machine, ensuring the stability of the equipment during movement. The shock absorption component can absorb and reduce the impact of external vibrations on the device, ensuring stability and accuracy during inspection and movement. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the front view of the present invention.

[0016] Figure 2 This is a schematic diagram of the main structure of the base of this utility model;

[0017] Figure 3 This is a schematic diagram of the separated structure of the base and support plate of this utility model;

[0018] Figure 4 This is a partial cross-sectional view of the base of this utility model.

[0019] In the picture:

[0020] 1. Main Unit; 101. Vision Inspection Machine Body; 102. Base; 103. Moving Component; 1031. Pull Rod; 1032. Movable Slot; 1033. Placement Slot; 1034. Slide; 1035. Anti-detachment Block; 2. Support Unit; 201. Support Plate; 202. Clamping Component; 2021. Hollow Plate; 2022. Clamping Plate; 2023. Threaded Rod; 2024. Threaded Sleeve; 2025. Rotating Handle; 203. Shock Absorption Component; 2031. Buffer Component; 2032. Anti-detachment Slot; 2033. Anti-detachment Plate. Detailed Implementation

[0021] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.

[0022] Example 1

[0023] like Figure 1-4 The image shown is the first embodiment of this utility model, which provides a visual inspection device for solar cells, including...

[0024] The main unit 1 includes a vision inspection machine body 101, a base 102 disposed at the bottom of the vision inspection machine body 101, and a moving component 103 disposed on the surface of the base 102.

[0025] The support unit 2 includes a support plate 201 disposed in the inner cavity of the base 102, a clamping assembly 202 disposed on the top of the support plate 201, and a shock-absorbing assembly 203 disposed in the inner cavity of the base 102.

[0026] like Figure 1-4As shown, the vision inspection machine body 101, as the core of the inspection device, is responsible for capturing and analyzing images of solar cells to detect defects and flaws on their surfaces. It achieves automated inspection with high precision and speed, improving production efficiency and product quality. The base 102 provides a stable support platform for the vision inspection machine body 101, ensuring stability and accuracy during the inspection process. The moving component 103 facilitates the movement and transport of the entire inspection device, enabling it to be used flexibly in different positions, improving the portability and flexibility of the equipment, and adapting to different production environments and needs. The support plate 201 supports the vision inspection machine body 101, ensuring its stable position during use. The clamping component 202 clamps and fixes the vision inspection machine body 101, ensuring the stability of the equipment during movement. The shock absorption component 203 absorbs and reduces the impact of external vibrations on the device, ensuring stability and accuracy during inspection and movement.

[0027] Example 2

[0028] Reference Figure 4 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0029] In this embodiment, the movable component 103 includes a pull rod 1031 disposed on the front of the base 102, movable slots 1032 opened on both sides of the front of the base 102, and a placement slot 1033 opened on the back of the inner cavity of the movable slot 1032. The rear end of the pull rod 1031 extends into the inner cavity of the placement slot 1033 and is slidably connected to its inner cavity.

[0030] The movable component 103 also includes a slide groove 1034 opened on both sides of the pull rod 1031, an anti-detachment block 1035 slidably connected to the inner cavity of the slide groove 1034, both ends of the anti-detachment block 1035 being fixedly connected to the inner wall of the movable groove 1032, and universal wheels provided around the bottom of the base 102, with brake pads provided on the surface of the universal wheels.

[0031] like Figure 4 As shown, the pull rod 1031 provides a point of force for manual pulling, facilitating the movement of the entire detection device. The movable groove 1032 and the placement groove 1033 provide sliding space for the pull rod 1031, ensuring its stability and smoothness during movement. The anti-detachment block 1035 prevents the pull rod 1031 from detaching from the movable groove 1032 during sliding, ensuring the integrity and stability of the moving component 103. The universal wheel and brake pad cooperate to facilitate free movement of the detection device on the plane, and achieve stable stopping through the brake pad, improving the mobility and flexibility of the equipment.

[0032] Example 3

[0033] Reference Figure 3This is the third embodiment of the present invention, which is based on the first two embodiments.

[0034] In this embodiment, the clamping assembly 202 includes a hollow plate 2021 fixedly connected to the front and rear ends of the top of the support plate 201, a clamping plate 2022 slidably connected to the front and rear ends of the top of the support plate 201, a threaded rod 2023 movably connected to the inner cavity of the hollow plate 2021 via a bearing, a threaded sleeve 2024 threadedly connected to the surface of the threaded rod 2023, the left end of the threaded sleeve 2024 penetrating the hollow plate 2021 and fixedly connected to the clamping plate 2022, and a rotating handle 2025 disposed between the two hollow plates 2021. The ends of the two threaded rods 2023 that are close to each other both penetrate the hollow plate 2021 and are fixedly connected to the rotating handle 2025, and the threads on the surfaces of the two threaded rods 2023 are arranged in opposite directions.

[0035] The shock absorption assembly 203 includes a buffer assembly 2031 disposed around the bottom of the inner cavity of the base 102. The buffer assembly 2031 includes a spring and a damper, and the top and bottom of the spring and the damper are fixedly connected to the side of the base 102 and the support plate 201 that are close to each other. It also includes anti-detachment grooves 2032 opened on the front and back of the support plate 201, and anti-detachment plates 2033 fixedly connected to the front and back of the inner cavity of the base 102. The anti-detachment plates 2033 engage with the inner cavity of the anti-detachment grooves 2032.

[0036] like Figure 3 As shown, the hollow plate 2021 provides installation space for the threaded rod 2023 and the threaded sleeve 2024, and serves as a sliding guide for the clamping plate 2022. Driven by the threaded rod 2023, the clamping plate 2022 can move towards the center to clamp the visual inspection machine body 101, ensuring stability during the inspection process. The threaded rod 2023 and the threaded sleeve 2024 achieve synchronous movement of the clamping plate 2022 through a threaded connection. The rotating handle 2025 facilitates the operator to rotate the threaded rod 2023, thereby controlling the movement of the clamping plate 2022. The spring and damper of the buffer assembly 2031 can absorb and disperse the vibration generated by the device during movement or operation, protecting the visual inspection machine body 101 and other precision components from damage. The anti-disengagement groove 2032 and the anti-disengagement plate 2033 work together to prevent the support plate 201 from separating from the base 102 during vibration, ensuring the overall stability of the device.

[0037] In use, the visual inspection machine body 101 can utilize computer and imaging equipment to simulate the processing functions of the human eye and brain, performing image analysis, processing, and inspection of solar cells, achieving efficient and accurate inspection of solar cells. When it is necessary to adjust the usage position of the visual inspection machine body 101, first move the brake pads to release the locking effect on the universal wheels, and pull the lever 1031 forward to move it out of the interior of the base 102 until the anti-detachment block 1035 is at the rear end of the inner cavity of the slide groove 1034. At this time, due to the large inner space of the movable groove 1032, the angle of the lever 1031 can be adjusted. The operator can adjust the usage position of the visual inspection machine body 101 by pulling the lever 1031. During the movement, the two clamping plates 2022 cooperate to clamp the visual inspection machine body 101 to prevent its position from shifting. The damper and spring of the buffer component 2031 cooperate to buffer the vibration generated during the movement. After the movement is completed, all components can be restored.

[0038] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0039] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A visual inspection device for solar cells, characterized in that: include, The main unit (1) includes a visual inspection machine body (101), a base (102) disposed at the bottom of the visual inspection machine body (101), and a moving component (103) disposed on the surface of the base (102). The support unit (2) includes a support plate (201) disposed in the inner cavity of the base (102), a clamping assembly (202) disposed on the top of the support plate (201), and a shock-absorbing assembly (203) disposed in the inner cavity of the base (102).

2. The solar cell visual inspection device as described in claim 1, characterized in that: The movable component (103) includes a pull rod (1031) disposed on the front of the base (102), movable slots (1032) opened on both sides of the front of the base (102), and a placement slot (1033) opened on the back of the inner cavity of the movable slot (1032). The rear end of the pull rod (1031) extends into the inner cavity of the placement slot (1033) and is slidably connected to its inner cavity.

3. The solar cell visual inspection device as described in claim 2, characterized in that: The movable component (103) also includes a slide groove (1034) on both sides of the pull rod (1031), an anti-detachment block (1035) slidably connected to the inner cavity of the slide groove (1034), both ends of the anti-detachment block (1035) being fixedly connected to the inner wall of the movable groove (1032), and universal wheels disposed around the bottom of the base (102), with brake pads disposed on the surface of the universal wheels.

4. The solar cell visual inspection device as described in claim 1, characterized in that: The clamping assembly (202) includes a hollow plate (2021) fixedly connected to the front and rear ends of the top of the support plate (201), a clamping plate (2022) slidably connected to the front and rear ends of the top of the support plate (201), a threaded rod (2023) movably connected to the inner cavity of the hollow plate (2021) via a bearing, a threaded sleeve (2024) threadedly connected to the surface of the threaded rod (2023), the left end of the threaded sleeve (2024) penetrating the hollow plate (2021) and fixedly connected to the clamping plate (2022), and a rotating handle (2025) disposed between the two hollow plates (2021). The ends of the two threaded rods (2023) that are close to each other both penetrate the hollow plate (2021) and are fixedly connected to the rotating handle (2025), and the threads on the surfaces of the two threaded rods (2023) are arranged in opposite directions.

5. The solar cell visual inspection device as described in claim 1, characterized in that: The shock absorption assembly (203) includes a buffer assembly (2031) disposed around the bottom of the cavity of the base (102). The buffer assembly (2031) includes a spring and a damper, and the top and bottom of the spring and the damper are fixedly connected to the side of the base (102) and the support plate (201) close to each other. It also includes anti-detachment grooves (2032) opened on the front and back of the support plate (201) and anti-detachment plates (2033) fixedly connected to the front and back of the cavity of the base (102). The anti-detachment plates (2033) engage with the cavity of the anti-detachment grooves (2032).

Images