A powder coating device for quick-frozen sesame seed cakes

Abstract

This utility model relates to the field of flour coating equipment technology, specifically a flour coating device for quick-frozen flatbreads. It includes a base and a flatbread positioning component. The flatbread positioning component is positioned above the base, and a uniform flour coating component is installed above the base. This utility model incorporates an adjusting frame and a limiting plate to form the flatbread positioning component. The limiting plate separates stacked flatbreads, preventing them from piling up and ensuring that flour is evenly coated on the surface, avoiding uncoated areas. This also reduces the burden on operators who frequently need to manually adjust the flatbread position. Furthermore, a second vibrator and a brush are incorporated to form the uniform flour coating component. The mechanical vibration energy generated by the second vibrator causes the flour to be vibrated out through the nozzle, and the brush evenly coats the flatbreads, reducing waste of raw dough and thus saving production costs, promoting efficient and stable enterprise development.

Description

Technical Field

[0001] This utility model relates to the field of powder coating equipment technology, specifically a powder coating equipment for quick-frozen sesame seed cakes. Background Technology

[0002] With the fast pace of life and the booming development of the frozen food market, the demand for frozen sesame cakes has surged. Traditional manual powdering is inefficient and cannot meet the needs of large-scale production. Moreover, manual operation is prone to uneven powder distribution, affecting the consistency of product quality. In addition, the food industry is paying more and more attention to hygiene and safety. Against this background, in order to improve production efficiency and ensure product quality, a powdering device for frozen sesame cakes has emerged.

[0003] However, existing quick-frozen flatbread coating equipment has the following problems: First, the flatbreads tend to pile up on the conveyor belt, making it difficult to accurately and evenly cover the surface of the flatbreads during the coating process. Some areas may even be left uncoated. To address the coating issues caused by the inconsistent position of the flatbreads, operators need to intervene frequently, which is both labor-intensive and makes it difficult to ensure standardized product quality, seriously hindering the efficient automation of quick-frozen flatbread production. Second, the thickness of the coating can be uneven. In some areas, the coating is too thick, affecting the texture, while in others, it is too thin, failing to achieve the desired flavor. Furthermore, uneven coating can lead to problems during subsequent storage and transportation of the quick-frozen flatbreads. Areas with thick coatings are prone to moisture absorption and clumping, which increases the defect rate, leads to resource waste, raises production costs, and reduces the company's competitiveness in the market.

[0004] To address these issues, we provide a powder coating device for quick-frozen flatbreads. Utility Model Content

[0005] The purpose of this invention is to provide a powder coating device for quick-frozen flatbreads to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a powder coating device for quick-frozen flatbread, comprising a base and a flatbread positioning component, wherein the flatbread positioning component is disposed above the base, and a uniform powder coating component is installed above the base.

[0007] Preferably, the sesame seed cake positioning assembly includes a feeding box threadedly connected to the top of the base, a bearing plate fixedly connected to both sides of the feeding box, an adjusting frame fixedly connected to one side of the bearing plate, a locking block threadedly connected to the adjusting frame, and a limiting plate fixedly connected between the two locking blocks.

[0008] Preferably, a powder storage box is provided on one side of the feed box, a vibrator is installed above the powder storage box, and a powder discharge hopper is welded below the powder storage box.

[0009] Preferably, the uniform powdering component includes a connecting plate threadedly connected to the top of the base, a flour box snapped onto one side of the connecting plate, a second vibrator disposed above the flour box, a nozzle disposed below the flour box, a baffle threadedly connected to one side of the connecting plate, and a brush installed below the baffle.

[0010] Preferably, a fixing plate is threadedly connected to the top of the base, and a conveyor belt is snapped onto one side of the fixing plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model constitutes a sesame seed cake positioning component by adding an adjustment frame and a limiting plate. The limiting plate separates the stacked sesame seed cakes to prevent them from piling up, so that the flour can be evenly covered on the surface of the sesame seed cakes to prevent the appearance of un-floured areas. This ensures a high degree of uniformity in the taste and texture of the frozen sesame seed cakes and reduces the defect rate. At the same time, it also reduces the burden on operators to frequently manually adjust the position of the sesame seed cakes, reduces labor costs, and promotes the production of frozen sesame seed cakes to take a big step towards automation and standardization.

[0013] 2. This utility model incorporates a second vibrator and a brush to form a uniform powder coating component. The second vibrator generates mechanical vibration that causes the flour to be vibrated out through the nozzle, and the brush can evenly coat the powder on the flatbread, reducing the waste of raw dough, saving production costs, facilitating large-scale and high-efficiency quick-frozen flatbread production, enhancing the product's competitiveness in the market, and promoting the efficient and steady development of enterprises. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the left-side structure of this utility model.

[0016] Figure 3 This is a top view of the pancake positioning component of this utility model.

[0017] Figure 4 This is a bottom view of the structure of the pancake positioning component of this utility model.

[0018] Figure 5 This is a cross-sectional view of part of the structure of the pancake positioning component of this utility model.

[0019] Figure 6 This is a partial structural diagram of the pancake positioning component of this utility model.

[0020] Figure 7 This is a schematic diagram of the internal structure of the uniform powder application component of this utility model.

[0021] In the diagram: 1. Base; 2. Pancake positioning assembly; 201. Feed box; 202. Bearing plate; 203. Adjusting frame; 204. Locking block; 205. Limiting plate; 206. Powder storage box; 207. Vibrator; 208. Powder outlet hopper; 3. Uniform powder application assembly; 301. Connecting plate; 302. Flour box; 303. Vibrator No. 2; 304. Nozzle; 305. Baffle; 306. Brush; 4. Fixing plate; 5. Conveyor belt. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-7 The present invention provides an embodiment of a powder coating device for quick-frozen flatbread, comprising a base 1 and a flatbread positioning component 2, wherein the flatbread positioning component 2 is disposed above the base 1 and a uniform powder coating component 3 is installed above the base 1.

[0027] Furthermore, the sesame seed cake positioning component 2 includes a feeding box 201 threadedly connected to the upper part of the base 1. Support plates 202 are fixedly connected to both sides of the feeding box 201. An adjusting frame 203 is fixedly connected to one side of the support plate 202. A locking block 204 is threadedly connected to the adjusting frame 203. A limiting plate 205 is fixedly connected between the two locking blocks 204. The adjusting frame 203 has locking blocks 204 on it. The locking blocks 204 are connected to the adjusting frame 203 by bolts. By turning the bolts, the tightness between the locking blocks 204 and the adjusting frame 203 is adjusted, allowing the locking blocks 204 to move up and down along the adjusting frame 203. This controls the vertical movement of the limiting plate 205 clamped by the locking blocks 204. After the distance between the limiting plate 205 and the lower part is adjusted appropriately, the stacked sesame seed cakes will be separated to avoid stacking and the appearance of unpowdered parts.

[0028] Furthermore, a powder storage box 206 is provided on one side of the feed box 201. A vibrator 207 is installed above the powder storage box 206, and a powder discharge hopper 208 is welded below the powder storage box 206. The powder storage box 206 has a built-in power generation component that generates mechanical vibration energy and transmits this energy to the overall structure of the powder storage box 206, causing the powder storage box 206 to vibrate. Under the action of vibration, the flour in the powder storage box 206 moves towards the area connected to the powder discharge hopper 208. Due to the vibration of the powder storage box 206, the flour is continuously shaken out from the powder discharge hopper 208. Before the sesame cake falls onto the conveyor belt 5, a layer of flour is sprinkled in advance to ensure that when the sesame cake falls onto the conveyor belt 5, its bottom can contact and adhere to the flour, thus achieving the powder coating on the bottom of the sesame cake.

[0029] Furthermore, the uniform flour application component 3 includes a connecting plate 301 threadedly connected to the top of the base 1. A flour hopper 302 is snapped onto one side of the connecting plate 301. A vibrator 303 is installed above the flour hopper 302, and a nozzle 304 is provided below the flour hopper 302. A baffle 305 is threadedly connected to one side of the connecting plate 301, and a brush 306 is installed below the baffle 305. When the flatbread enters the uniform flour application component 3, the vibrator 303 generates mechanical vibration excitation energy and transmits it to the flour hopper 302. Under the action, the flour moves towards the area connected to the nozzle 304. The flour is vibrated out by the nozzle 304 to achieve the flour application operation for the sesame seed cakes entering the uniform flour application component 3. The external baffle 305, based on its position layout, can effectively block the flour that may be splashed out due to the flour being vibrated out of the flour box 302 under the action of airflow, thereby reducing the pollution caused by flour spillage to the working environment. The brush 306 is located on the sesame seed cake running path. When the sesame seed cake passes by, it brushes the powder on the surface of the sesame seed cake, making the powder more evenly distributed on the surface of the sesame seed cake.

[0030] Furthermore, a fixing plate 4 is threadedly connected to the top of the base 1, and a conveyor belt 5 is clamped to one side of the fixing plate 4. The fixing plate 4 fixes the conveyor belt 5 to the base 1, effectively limiting the displacement and shaking that may occur during the operation of the conveyor belt 5, and ensuring that it maintains a stable operating state during the material conveying process. After the powder is applied, the operator can remove the sesame cakes from the conveyor belt 5.

[0031] Working principle: When the machine is started, the flour in the powder storage box 206 is evenly vibrated out of the powder outlet hopper 208 and spread onto the conveyor belt 5 under the action of the vibrator 207. Then, the operator pours the sesame cakes to be powdered into the feed box 201 and slides out from the lower outlet onto the conveyor belt 5. If the sesame cakes are stacked, the limit plate 205 will separate them. The sesame cakes in the correct position enter the even powdering component 3 with the conveyor belt 5. The second vibrator 303 vibrates and transmits the vibration to the flour box 302. Under the action of vibration, the flour is vibrated out through the nozzle 304 to realize the powdering operation of the sesame cakes. The external baffle 305 and brush 306 can effectively block the flour that may be splashed out under the action of airflow, and the brush 306 evenly spreads the powder on the sesame cakes. After the powdering is completed, the operator can remove the sesame cakes from the conveyor belt 5.

[0032] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A flouring apparatus for flash frozen pita bread comprising a base (1) and a pita bread positioning assembly (2), characterized in that: A flatbread positioning component (2) is provided above the base (1), and a uniform powdering component (3) is installed above the base (1).

2. A flouring apparatus for flash frozen tortillas as defined in claim 1, wherein: The pancake positioning component (2) includes a feeding box (201) threadedly connected to the base (1). The feeding box (201) is fixedly connected to two sides of a bearing plate (202). An adjusting frame (203) is fixedly connected to one side of the bearing plate (202). A locking block (204) is threadedly connected to the adjusting frame (203). A limiting plate (205) is fixedly connected between the two locking blocks (204).

3. A flouring apparatus for flash frozen tortillas as defined in claim 2, wherein: A powder storage box (206) is provided on one side of the feed box (201), a vibrator (207) is installed above the powder storage box (206), and a powder discharge hopper (208) is welded below the powder storage box (206).

4. The powder coating device for quick-frozen flatbread according to claim 1, characterized in that: The uniform powdering component (3) includes a connecting plate (301) threadedly connected to the base (1), a flour box (302) snapped onto one side of the connecting plate (301), a vibrator No. 2 (303) is provided above the flour box (302), a nozzle (304) is provided below the flour box (302), a baffle (305) is threadedly connected to one side of the connecting plate (301), and a brush (306) is installed below the baffle (305).

5. The powder coating device for quick-frozen flatbread according to claim 1, characterized in that: A fixing plate (4) is threadedly connected to the top of the base (1), and a conveyor belt (5) is snapped onto one side of the fixing plate (4).

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