A novel vertical die-splitting flat forging machine
By introducing the elastic structure of the guide plate and the eccentric shaft vibration mechanism into the vertical die-splitting flat forging machine, the problem of scrap retention was solved, and automated scrap collection and equipment life were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN ZHENQIANG MOULD FORGING CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-05-26
AI Technical Summary
During the operation of existing vertical die-cutting flat forging machines, scrap material tends to accumulate on the guide plate, requiring manual cleaning by staff, which reduces the convenience of scrap collection.
Design a novel vertical parting flat forging machine including a guide plate, an elastic structure and an eccentric shaft. The guide plate is driven to vibrate by the eccentric shaft to avoid scrap retention, and a rubber strip is glued to the bottom of the guide plate to reduce vibration damage.
It enables automated waste collection, reduces the need for manual cleaning, and improves the convenience of waste collection and the service life of the equipment.
Smart Images
Figure CN224273138U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of vertical parting flat forging machine, specifically relating to a novel vertical parting flat forging machine. Background Technology
[0002] A flat forging machine, also known as a horizontal forging machine, is a branch of mechanical presses primarily used for producing die forgings through localized upsetting. Besides localized forging processes, this equipment can also perform punching, bending, flanging, trimming, and cutting. Due to its high productivity, it is suitable for large-scale production and is therefore widely used in the automotive, tractor, bearing, and aerospace industries.
[0003] Currently, existing vertical die-splitting flat forging machines, such as the patent number CN213134903U, are related to the field of metal processing technology. This utility model includes a novel vertical die-splitting flat forging machine, comprising a support device, a transmission device, a clamping device, a forging device, and a control device. The support device includes a cross rod, a work box, and a connecting plate. The transmission device includes a trapezoidal table, a drive shaft, a driven shaft, a drive gear, and a driven gear. The lower surface of the trapezoidal table is welded to the upper surface of the work box. The clamping device includes a worktable, a clamping plate, a limit block, a replacement sleeve, a first bearing, and a second bearing. One end of the first bearing is welded to one side surface of the connecting plate. One end of the first bearing has a through hole, and the drive shaft rotates with the through hole.
[0004] Although the patented design uses support rods and blocks to prevent excessive shaking during operation of the work box, thus increasing the stability of the device, it typically generates some processing waste during use. While existing vertical parting flat forging machines can guide the waste to a collection box using guide plates, the waste falling onto the guide plate may remain on the plate due to friction. If no external force is applied, the waste will remain on the plate and require manual cleaning, thus reducing the convenience of waste collection. Utility Model Content
[0005] The purpose of this utility model is to provide a new type of vertical die-splitting flat forging machine, which aims to solve the problem that existing vertical die-splitting flat forging machines usually generate some processing waste during use. Although existing vertical die-splitting flat forging machines can guide the waste to the collection box by setting a guide plate, the waste falling on the guide plate may remain on the inclined plate due to friction. If no external force is intervened, it will remain on the inclined plate and require manual cleaning by the staff, thus reducing the convenience of waste collection.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel vertical parting flat forging machine, comprising a machine body, a fixed frame fixedly connected to the top of the machine body, a hydraulic cylinder mounted on the top of the fixed frame, and a punch connected to the output end of the hydraulic cylinder;
[0007] The surface of the machine body is equipped with a control panel. The top of the machine body is provided with a material discharge chute. The side of the machine body is provided with a material outlet. A collection box is provided on one side of the machine body. A fixing plate is fixedly connected to the inner wall of the material discharge chute. A connecting rod is fixedly connected to the bottom of the fixing plate. A limit block is fixedly connected to one end of the connecting rod. A spring is sleeved on the outer wall of the connecting rod. One end of the spring is connected to a movable plate. A guide plate is rotatably connected to one side of the movable plate.
[0008] As a preferred embodiment of this novel vertical parting flat forging machine, the guide plate can form an elastic structure with the fixed plate through a connecting rod, a limiting block, a spring, and a movable plate.
[0009] As a preferred embodiment of the novel vertical die-splitting flat forging machine of this utility model, one end of the guide plate extends through the discharge port to the top of the collection box.
[0010] As a preferred embodiment of this novel vertical die-splitting flat forging machine, a striking block is fixedly connected to the bottom of the movable plate, an installation groove is provided on one side of the machine body, a motor is installed inside the installation groove, and an eccentric shaft is connected to the output end of the motor.
[0011] In a preferred embodiment of this novel vertical die-splitting flat forging machine, the eccentric shaft is located directly below the striking block.
[0012] As a preferred embodiment of the novel vertical die-splitting flat forging machine of this utility model, a rubber strip is bonded to the bottom of one end of the guide plate.
[0013] As a preferred embodiment of the novel vertical die-splitting flat forging machine of this utility model, two mounting frames are symmetrically distributed on the top of the machine body, and electric telescopic rods are installed on the outer walls of the two mounting frames. The output end of the electric telescopic rods is connected to a clamping plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] The motor drives the eccentric shaft to rotate, and one end of the eccentric shaft will continuously contact the striking block. At the same time, the movable plate sleeved on the outer wall of the connecting rod will rise under the impact of the eccentric shaft and squeeze the spring. Then, it will return to its original position under the action of the spring. As the movable plate moves up and down continuously, the guide plate connected to one side will vibrate, thereby preventing the waste material falling on the guide plate from being stuck at the top, making it easier for workers to collect and process the waste material generated by the vertical parting flat forging machine.
[0016] By attaching a rubber strip to the bottom of one end of the guide plate, with the rubber strip bonded at the contact point between the guide plate and the machine body, the rubber strip can reduce the damage caused by the vibration of the guide plate when it vibrates continuously, and has a certain degree of buffering effect, thereby improving its service life. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a schematic diagram of the first main view structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the second main view structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the main cross-sectional structure of this utility model;
[0021] Figure 4 This is an enlarged structural diagram of the present invention (A).
[0022] Figure 5 This is an enlarged structural schematic diagram of the present invention, B.
[0023] In the diagram: 1. Machine body; 2. Processing table; 3. Fixing frame; 4. Hydraulic cylinder; 5. Punch; 6. Control panel; 7. Feed chute; 8. Discharge port; 9. Collection box; 10. Fixing plate; 11. Connecting rod; 12. Limiting block; 13. Spring; 14. Movable plate; 15. Guide plate; 16. Striking block; 17. Mounting slot; 18. Motor; 19. Eccentric shaft; 20. Rubber strip; 21. Mounting frame; 22. Electric telescopic rod; 23. Clamping plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-5The present invention provides the following technical solution: a novel vertical splitting flat forging machine, comprising a machine body 1, a fixed frame 3 fixedly connected to the top of the machine body 1, a fixed frame 3 installed on the top of the machine body 1, a hydraulic cylinder 4 installed on the top of the fixed frame 3, and a punch 5 connected to the output end of the hydraulic cylinder 4.
[0026] A control panel 6 is installed on the surface of the machine body 1. A material drop chute 7 is opened on the top of the machine body 1. A material outlet 8 is opened on one side of the machine body 1. A collection box 9 is set on one side of the machine body 1. A fixing plate 10 is fixedly connected to the inner wall of the material drop chute 7. A connecting rod 11 is fixedly connected to the bottom of the fixing plate 10. A limit block 12 is fixedly connected to one end of the connecting rod 11. A spring 13 is sleeved on the outer wall of the connecting rod 11. A movable plate 14 is connected to one end of the spring 13. A guide plate 15 is rotatably connected to one side of the movable plate 14.
[0027] It should be noted that the guide plate 15 is set at an angle, and one end of the guide plate 15 passes through the discharge port 8 and is mounted on the machine body 1.
[0028] Preferably, the guide plate 15 can form an elastic structure with the fixed plate 10 through the connecting rod 11, the limiting block 12, the spring 13, and the movable plate 14. One end of the guide plate 15 extends through the discharge port 8 to the top of the collection box 9. The bottom of the movable plate 14 is fixedly connected to the striking block 16. A mounting groove 17 is provided on one side of the machine body 1. A motor 18 is installed inside the mounting groove 17. The output end of the motor 18 is connected to an eccentric shaft 19, which is located directly below the striking block 16.
[0029] In practical use, the eccentric shaft 19 is rotated by starting the motor 18. At this time, one end of the eccentric shaft 19 will continuously contact the striking block 16. Meanwhile, the movable plate 14 sleeved on the outer wall of the connecting rod 11 will rise under the impact of the eccentric shaft 19 and squeeze the spring 13. Then, it will reset under the action of the spring 13. As the movable plate 14 moves up and down continuously, the guide plate 15 connected to one side will vibrate, thereby preventing the waste material falling on the guide plate 15 from being stuck at the top, making it more convenient for workers to collect and process the waste material generated by the vertical parting flat forging machine.
[0030] Preferably, a rubber strip 20 is bonded to the bottom of one end of the guide plate 15.
[0031] In practical use, a rubber strip 20 is glued to the bottom of one end of the guide plate 15, and the glued position of the rubber strip 20 is located at the contact position between the guide plate 15 and the machine body 1. At this time, when the guide plate 15 vibrates continuously, the rubber strip 20 can reduce the damage caused by the vibration of the guide plate 15 and has a certain degree of buffering effect, thereby improving the service life.
[0032] Preferably, the top of the body 1 has two mounting brackets 21 symmetrically distributed, and the outer walls of the two mounting brackets 21 are equipped with electric telescopic rods 22. The output end of the electric telescopic rods 22 is connected to a clamping plate 23.
[0033] In practical use, the workpiece is placed on the processing table 2, and then the electric telescopic rods 22 on the two mounting brackets 21 are operated to drive the two clamping plates 23 to move towards each other, thereby clamping and fixing the workpiece. Then, the hydraulic cylinder 4 drives the punch 5 to rise and fall to realize the workpiece processing.
[0034] Working principle: First, the workpiece is placed on the processing table 2. Then, the electric telescopic rods 22 on the two mounting brackets 21 are operated to move the two clamping plates 23 towards each other, thereby clamping and fixing the workpiece. Then, the hydraulic cylinder 4 drives the punch 5 to rise and fall, realizing the processing of the workpiece. During the process, the waste material generated enters the discharge chute 7 and falls onto the guide plate 15. The waste material will fall into the collection box 9 along the inclined guide plate 15. When there is waste material stuck on the guide plate 15, the motor 18 is started to drive the eccentric shaft 19 to rotate. At this time, one end of the eccentric shaft 19 will continuously contact the striking block 16. At the same time, the movable plate 14 sleeved on the outer wall of the connecting rod 11 will move along the eccentric shaft 19. The plate rises and compresses the spring 13 when struck, and then returns to its original position under the action of the spring 13. As the movable plate 14 moves up and down continuously, the guide plate 15 connected to one side will vibrate, thereby preventing the waste material falling on the guide plate 15 from accumulating at the top. This makes it easier for workers to collect and process the waste material generated by the vertical parting flat forging machine. Furthermore, by attaching a rubber strip 20 to the bottom of one end of the guide plate 15, and with the rubber strip 20 attached at the contact point between the guide plate 15 and the machine body 1, the rubber strip 20 can reduce the damage caused by the vibration of the guide plate 15 when it vibrates continuously, and has a certain degree of buffering effect, thereby improving its service life.
[0035] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A novel vertical parting flat forging machine, comprising a machine body (1), characterized in that: A fixed frame (3) is fixedly connected to the top of the machine body (1), a fixed frame (3) is installed on the top of the machine body (1), a hydraulic cylinder (4) is installed on the top of the fixed frame (3), and a punch (5) is connected to the output end of the hydraulic cylinder (4). The surface of the machine body (1) is equipped with a control panel (6), the top of the machine body (1) is provided with a material drop trough (7), the side of the machine body (1) is provided with a material outlet (8), the side of the machine body (1) is provided with a collection box (9), the inner wall of the material drop trough (7) is fixedly connected with a fixing plate (10), the bottom of the fixing plate (10) is fixedly connected with a connecting rod (11), one end of the connecting rod (11) is fixedly connected with a limit block (12), the outer wall of the connecting rod (11) is sleeved with a spring (13), one end of the spring (13) is connected with a movable plate (14), and one side of the movable plate (14) is rotatably connected with a guide plate (15).
2. The novel vertical parting flat forging machine according to claim 1, characterized in that: The guide plate (15) can form an elastic structure with the fixed plate (10) through the connecting rod (11), the limiting block (12), the spring (13), and the movable plate (14).
3. A novel vertical parting flat forging machine according to claim 1, characterized in that: One end of the guide plate (15) extends through the discharge port (8) to the top of the collection box (9).
4. A novel vertical parting flat forging machine according to claim 1, characterized in that: A striking block (16) is fixedly connected to the bottom of the movable plate (14). A mounting groove (17) is provided on one side of the body (1). A motor (18) is installed inside the mounting groove (17). An eccentric shaft (19) is connected to the output end of the motor (18).
5. A novel vertical parting flat forging machine according to claim 4, characterized in that: The eccentric shaft (19) is located directly below the striking block (16).
6. A novel vertical parting flat forging machine according to claim 1, characterized in that: A rubber strip (20) is glued to the bottom of one end of the guide plate (15).
7. A novel vertical parting flat forging machine according to claim 1, characterized in that: The top of the body (1) has two mounting brackets (21) symmetrically distributed. The outer walls of the two mounting brackets (21) are equipped with electric telescopic rods (22), and the output end of the electric telescopic rods (22) is connected to a clamp (23).