Air compressor casting welding support

Abstract

The utility model relates to the field of air compressor castings, and discloses an air compressor casting welding support which comprises a main body supporting disc used for supporting, the outer side of the bottom end of the main body supporting disc is fixedly connected with a side edge supporting frame, and the outer side of the top end of the side edge supporting frame is fixedly connected with an outer side supporting ring. A rotating supporting disc is rotatably connected to the middle of the top end of the main body supporting disc, a first limiting ring is fixedly connected to the outer side of the bottom end of the rotating supporting disc, a second limiting ring is fixedly connected to the bottom end of the rotating supporting disc, and a plurality of first tooth blocks are fixedly connected to the bottom end of the second limiting ring; and a driving adjusting assembly is mounted on the right side of the main body supporting disc, so that convenience and rapidness in welding of empty machine castings are achieved. According to the device, the angle of a welded casting is adjusted, the welding convenience of the device is improved, and the chipping cleaning convenience of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of air compressor castings, and in particular to a welded bracket for air compressor castings. Background Technology

[0002] Air compressor castings refer to key components of air compressors produced through casting processes. They are typically made of materials such as cast iron, cast aluminum, or cast steel and are characterized by complex structures, high dimensional accuracy, pressure resistance, and wear resistance. The casting process can efficiently form complex structures, ensuring that the castings have good airtightness, mechanical strength, and heat dissipation performance. They are the core basic components for the durable operation of air compressors.

[0003] When casting materials, multiple materials need to be welded and fixed in sequence, and the materials need to be adjusted in reverse to install different parts. It is extremely inconvenient to manually move the forging as a whole for adjustment, or to manually adjust the direction by circling around it, which affects the convenience of welding the forging. At the same time, during the welding process, certain carbonized debris will be generated due to high temperature, and cleaning the surface of the bracket is extremely inconvenient when cleaning the debris. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology by proposing a welding bracket for air compressor castings, which improves the convenience of welding the device and the convenience of cleaning debris from the device.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A welded bracket for an air compressor casting, comprising:

[0007] The main support plate is used for support. A side support frame is fixedly connected to the outer bottom end of the main support plate. An outer support ring is fixedly connected to the outer top end of the side support frame. A rotating support plate is rotatably connected to the middle top end of the main support plate. A first limiting ring is fixedly connected to the outer bottom end of the rotating support plate. A second limiting ring is fixedly connected to the bottom end of the rotating support plate. A plurality of first tooth blocks are fixedly connected to the bottom end of the second limiting ring. A drive adjustment component is installed on the right side of the main support plate to facilitate welding of empty castings.

[0008] An air pump for venting exhaust from the bottom right side of the outer support ring has a transmission air pipe fixedly connected to its output end. A debris blowing frame is fixedly connected to the top right side of the outer support ring. The top end of the transmission air pipe is fixedly connected to the outside of the debris blowing frame. The inner side of the debris blowing frame is attached to the top of the rotating support plate. A collection component is installed on the left side of the outer support ring for cleaning welding debris.

[0009] Furthermore, the collecting component includes an installation groove located on the left side of the outer support ring, and an installation slider is slidably connected inside the installation groove. A collecting arc frame is fixedly connected to the top of the installation slider.

[0010] Furthermore, the drive adjustment assembly includes a fixed disk located on the right side of the main support disk. A rotating rod is rotatably connected inside the fixed disk. A rotating disk is fixedly connected to the top of the rotating rod. A plurality of second toothed blocks are fixedly connected to the top of the rotating disk. The second toothed blocks are meshed with the first toothed blocks.

[0011] Furthermore, a drive motor is fixedly connected to the bottom end of the fixed disk, and the output end of the drive motor is fixedly connected to the bottom end of the rotating rod.

[0012] Furthermore, the inner side of the second limiting ring is rotatably connected to the outside of the main support plate, and the outer side of the first limiting ring is rotatably connected to the inner side of the outer support ring.

[0013] Furthermore, a limiting arc plate is inserted through the left side of the outer support ring, and an outer push plate is fixedly connected to the top of the limiting arc plate.

[0014] Furthermore, a reserved annular groove is provided on the outside of the rotating support disk, and the inner side of the collecting arc frame is nested inside the reserved annular groove.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the rotating rod is driven by a drive motor to rotate, and the rotating disk rotates. The second tooth block meshes with the first tooth block, thereby rotating the second limiting ring. The rotating support disk also rotates accordingly, thereby adjusting the angle of the raw material on the surface, improving the angle adjustment of the welding casting of the device, and improving the convenience of welding.

[0017] 2. In this utility model, air is generated inside the transmission air pipe by an air pump, thereby blowing the debris frame outward and blowing the debris on the surface of the rotating support plate into the interior of the collection arc frame, thus improving the convenience of debris cleaning by the device. Attached Figure Description

[0018] Figure 1 This is an overall drawing of a welded support for an air compressor casting proposed in this utility model;

[0019] Figure 2 This is a bottom view of a welded support for an air compressor casting proposed in this utility model;

[0020] Figure 3 The left side view is of a welding bracket for an air compressor casting proposed in this utility model;

[0021] Figure 4 This utility model provides a diagram of a collecting arc frame mechanism for a welded support bracket for an air compressor casting.

[0022] Figure 5 This utility model provides a bottom view of the rotating support disc of a welded bracket for an air compressor casting.

[0023] Figure 6 This utility model presents a diagram of a rotating disk mechanism for a welded support bracket for an air compressor casting.

[0024] Legend:

[0025] 1. Outer support ring; 2. Side support frame; 3. Air pump; 4. Transmission air pipe; 5. Debris blowing frame; 6. Rotating support plate; 7. Collection arc frame; 8. Main support plate; 9. Drive motor; 10. Fixed plate; 11. Rotating plate; 12. Limiting arc plate; 13. Mounting slide; 14. Outer push plate; 15. Mounting slider; 16. Reserved ring groove; 17. First limiting ring; 18. Second limiting ring; 19. First toothed block; 20. Rotating rod; 21. Second toothed block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Reference Figure 1 , Figure 2 and Figure 5 This utility model provides an embodiment of a welding bracket for air compressor castings, comprising: a main support plate 8 for support; a side support frame 2 fixedly connected to the outer bottom end of the main support plate 8; an outer support ring 1 fixedly connected to the outer top end of the side support frame 2; a rotating support plate 6 rotatably connected to the middle top end of the main support plate 8; a first limiting ring 17 fixedly connected to the outer bottom end of the rotating support plate 6; a second limiting ring 18 fixedly connected to the bottom end of the rotating support plate 6; a plurality of first toothed blocks 19 fixedly connected to the bottom end of the second limiting ring 18; and a drive adjustment assembly installed on the right side of the main support plate 8 to facilitate welding of the air compressor castings. The drive adjustment assembly includes a fixed plate 10 located on the right side of the main support plate 8. Figure 6The fixed disk 10 is rotatably connected to a rotating rod 20. The top of the rotating rod 20 is fixedly connected to a rotating disk 11. The top of the rotating disk 11 is fixedly connected to a plurality of second tooth blocks 21. The second tooth blocks 21 are meshed with the first tooth blocks 19. The bottom of the fixed disk 10 is fixedly connected to a drive motor 9. The output end of the drive motor 9 is fixedly connected to the bottom of the rotating rod 20. The inner side of the second limiting ring 18 is rotatably connected to the outside of the main support disk 8. The outer side of the first limiting ring 17 is rotatably connected to the inner side of the outer support ring 1.

[0028] During the welding process, to adapt to the needs of different welding angles, the operator can start the drive motor 9 to drive the fixed disk 10 to rotate, which in turn drives the rotating disk 11 to rotate. Through the meshing transmission of the first tooth block 19 and the second tooth block 21, the second limiting ring 18 is driven to rotate synchronously, ultimately realizing the precise angle adjustment of the rotating support disk 6 and the workpiece to be welded on it. During this process, the first limiting ring 17 and the second limiting ring 18 slide smoothly along the outer edge of the outer support ring 1 and the outer edge of the main support disk 8, respectively, to ensure the rotational stability of the rotating support disk 6. This design not only realizes the flexible adjustment of the welding angle, but also significantly improves the convenience of welding operation and the precision of casting welding.

[0029] Reference Figure 1 , Figure 3 and Figure 4 An air pump 3 is used for exhausting air from the bottom right side of the outer support ring 1. The output end of the air pump 3 is fixedly connected to a transmission air pipe 4. A debris blowing frame 5 is fixedly connected to the top right side of the outer support ring 1. The top end of the transmission air pipe 4 is fixedly connected to the outside of the debris blowing frame 5. The inner side of the debris blowing frame 5 is attached to the top of the rotating support disk 6. A collection component is installed on the left side of the outer support ring 1 for cleaning welding debris. The collection component includes an installation groove 13 located on the left side of the outer support ring 1. An installation slider 15 is slidably connected inside the installation groove 13. A collection arc frame 7 is fixedly connected to the top of the installation slider 15. A limiting arc plate 12 is inserted through the left side of the outer support ring 1. An outer deflector plate 14 is fixedly connected to the top of the limiting arc plate 12. A reserved ring groove 16 is opened on the outside of the rotating support disk 6. The inner side of the collection arc frame 7 is nested inside the reserved ring groove 16.

[0030] During the cleaning process, the air pump 3 is activated to pump external air into the transmission air pipe 4. After acceleration, the air enters the debris blowing frame 5 and is discharged outward. The airflow acts on the surface of the rotating support plate 6. At this time, the fan-shaped collection arc frame 7 is positioned opposite the debris blowing frame 5. The airflow blows the debris on the surface of the support plate into the collection arc frame 7. As the rotating support plate 6 rotates, the debris is collected evenly. After cleaning, simply pull the outer lever plate 14 upward to release the limiting arc plate 12 from the left side constraint of the outer support ring 1, and the collection arc frame 7 can be pulled outward. At this time, the multiple mounting sliders 15 at the bottom slide out of the mounting groove 13, achieving rapid cleaning. This design significantly improves the convenience and efficiency of debris cleaning.

[0031] Working Principle: The raw material to be welded is placed on the top of the rotating support disk 6. During welding, due to the different welding angles of the materials, the drive motor 9 is activated to rotate the fixed disk 10, thereby rotating the rotating disk 11. The second toothed block 21 meshes with the first toothed block 19, causing the second limiting ring 18 to rotate under force, thus rotating the rotating support disk 6 and the welding material at the top. This adjusts the welding angle of the device. Furthermore, the first limiting ring 17 and the second limiting ring 18 slide outside the outer support ring 1 and the main support disk 8, respectively, ensuring the stability of the rotating support disk 6's rotation. This improves the angle adjustment of the welding castings, enhances the convenience of welding, and facilitates cleaning of the device. The air pump 3 is activated to transmit external air into the transmission air pipe 4, thereby accelerating the air into the interior of the debris blowing frame 5. The air is discharged outward, contacting the top of the rotating support plate 6. The collecting arc frame 7 is located opposite the debris blowing frame 5 and is distributed in a fan shape. The air blows the debris on the surface of the rotating support plate 6 into the interior of the collecting arc frame 7. As the rotating support plate 6 rotates, the debris is collected evenly. After collection is completed, the outer push plate 14 generates an upward pulling force, thereby disengaging the limiting arc plate 12 from the left side of the outer support ring 1. At this time, an outward pulling force is generated on the collecting arc frame 7, thereby disengaging the multiple mounting sliders 15 at the bottom from the interior of the mounting groove 13 to complete the cleaning, improving the convenience of debris cleaning of the device.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A welded bracket for an air compressor casting, characterized in that, include: The main support plate (8) is used for support. A side support frame (2) is fixedly connected to the outer side of the bottom end of the main support plate (8). An outer support ring (1) is fixedly connected to the outer side of the top end of the side support frame (2). A rotating support plate (6) is rotatably connected to the middle of the top end of the main support plate (8). A first limiting ring (17) is fixedly connected to the outer side of the bottom end of the rotating support plate (6). A second limiting ring (18) is fixedly connected to the bottom end of the rotating support plate (6). A plurality of first tooth blocks (19) are fixedly connected to the bottom end of the second limiting ring (18). A drive adjustment component is installed on the right side of the main support plate (8) to facilitate welding of empty castings. An air pump (3) for exhausting the air at the bottom right of the outer support ring (1) is fixedly connected to the output end of the air pump (3) and a transmission air pipe (4). A debris blowing frame (5) is fixedly connected to the top right of the outer support ring (1). The top end of the transmission air pipe (4) is fixedly connected to the outside of the debris blowing frame (5). The inner side of the debris blowing frame (5) is attached to the top of the rotating support plate (6). A collection component is installed on the left side of the outer support ring (1) for cleaning welding debris.

2. The air compressor casting welding bracket according to claim 1, characterized in that: The collecting component includes an installation groove (13) located on the left side of the outer support ring (1). The installation groove (13) is slidably connected to an installation slider (15), and the top of the installation slider (15) is fixedly connected to a collecting arc frame (7).

3. The air compressor casting welding bracket according to claim 1, characterized in that: The drive adjustment assembly includes a fixed disk (10) located on the right side of the main support disk (8). A rotating rod (20) is rotatably connected inside the fixed disk (10). A rotating disk (11) is fixedly connected to the top of the rotating rod (20). A plurality of second tooth blocks (21) are fixedly connected to the top of the rotating disk (11). The second tooth blocks (21) are meshed with the first tooth block (19).

4. The air compressor casting welding bracket according to claim 3, characterized in that: The bottom end of the fixed disk (10) is fixedly connected to a drive motor (9), and the output end of the drive motor (9) is fixedly connected to the bottom end of the rotating rod (20).

5. The air compressor casting welding bracket according to claim 1, characterized in that: The inner side of the second limiting ring (18) is rotatably connected to the outside of the main support plate (8), and the outer side of the first limiting ring (17) is rotatably connected to the inner side of the outer support ring (1).

6. The air compressor casting welding bracket according to claim 1, characterized in that: A limiting arc plate (12) is inserted through the left side of the outer support ring (1), and an outer push plate (14) is fixedly connected to the top of the limiting arc plate (12).

7. The air compressor casting welding bracket according to claim 2, characterized in that: The rotating support disk (6) has a reserved annular groove (16) on its outside, and the inner side of the collecting arc frame (7) is nested inside the reserved annular groove (16).

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