A phenolic resin crushing device

Abstract

This utility model relates to the field of phenolic resin crushing technology, and discloses a phenolic resin crushing device, including a support block. A crushing component is provided at the upper end of the support block, a shock-absorbing component is provided at the lower end of the support block, and a dust-collecting component is provided at the right end of the crushing component. The crushing component includes a crushing box, a feed pipe is provided at the upper end of the crushing box, and a first motor is provided at the upper part of the left end of the crushing box. The device includes a support block, a crushing component at the upper end, a shock-absorbing component at the lower end, and a dust-collecting component at the right end of the crushing component. The crushing component extrudes and cuts the phenolic resin through a multi-stage crushing structure; the dust-collecting component uses dual dust-collecting fans to adsorb dust in the feeding and conveying areas; the shock-absorbing component adopts a combination of dampers and springs for shock absorption. Through the above structure, efficient and fine crushing is achieved, dust pollution is reduced, equipment vibration is reduced, and the efficiency and environmental friendliness of crushing operations are improved. The structure is simple and the operation is convenient.

Description

Technical Field

[0001] This utility model relates to the field of phenolic resin crushing technology, and in particular to a phenolic resin crushing device. Background Technology

[0002] In the industrial processing of phenolic resin, crushing is a crucial step. In the past, most crushing equipment adopted a single crushing mechanism, such as the common roller crusher, which relies on the relative rotation of two rollers to squeeze the resin block; or the cutting crusher, which uses rotating blades to cut the material. The significant drawbacks of this type of equipment are poor crushing efficiency and environmental performance: when dealing with large-sized phenolic resin raw materials, the processing speed is slow and it is difficult to meet the needs of large-scale production; at the same time, the large amount of dust generated during the crushing process lacks effective collection methods, which not only pollutes the workshop environment and harms the respiratory health of workers, but also causes raw material loss and increases production costs.

[0003] To address the shortcomings of traditional equipment, improved crushing devices with dust collection functions have emerged on the market. Some devices have a fixed dust collection port installed on the top of the crushing chamber, which, together with a negative pressure fan, sucks the dust into the dust collection box. Other devices adopt a "fully enclosed crushing chamber + multi-directional dust collection port" design, setting multiple dust collection points at the feed inlet, the side wall of the crushing chamber, and the discharge outlet. Through fan linkage, a three-dimensional negative pressure field is formed, which effectively adsorbs dust during the crushing and transmission process, significantly reducing the dust concentration in the workshop and improving the safety of the working environment.

[0004] However, these improved devices still have limitations: First, the fixed dust suction port design is difficult to adapt to the feeding conditions of materials of different specifications. When large pieces of raw materials enter the crushing chamber quickly, the high concentration of dust generated instantly can easily escape from the dust suction blind zone due to airflow disturbance. Second, when the multi-dust suction port negative pressure system is running, it will interfere with the material conveying in the crushing chamber, causing resin fragments to stagnate in the chamber and affecting the smoothness of discharge. Third, when the equipment is running, the high-frequency vibration of the crushing components and the resonance of the dust suction fan will aggravate the overall vibration amplitude of the equipment, which will not only reduce the crushing accuracy, but may also cause the dust suction pipe connection to loosen, resulting in dust leakage and further shortening the service life of the equipment. Utility Model Content

[0005] The purpose of this invention is to provide a phenolic resin crushing device that solves the problems of incomplete dust collection and excessive equipment vibration in existing crushing devices.

[0006] To achieve the above objectives, this utility model provides a phenolic resin crushing device, including a support block, a crushing component at the upper end of the support block, a shock-absorbing component at the lower end of the support block, a dust-collecting component at the right end of the crushing component, a crushing box including a crushing chamber, a feed pipe at the upper end of the crushing box, a first motor at the upper left part of the crushing box, a first movable ring inside the crushing box, a first rotating shaft at the right drive end of the first motor, a first crushing roller at the outer side of the first rotating shaft, and a second motor at the front of the first motor.

[0007] As a further embodiment of this utility model: a second rotating shaft is provided at the transmission end of the right end of the second motor, a second movable ring is provided inside the crushing box, and a second crushing roller is provided on the outside of the second rotating shaft.

[0008] As a further embodiment of this utility model: a third motor is provided at the lower left end of the crushing box, a third movable ring is provided inside the crushing box, a third rotating shaft is provided at the transmission end of the third motor, a crushing blade is provided on the outer side of the third rotating shaft, and the bottom of the crushing box slopes downward from the periphery to the center.

[0009] As a further embodiment of this utility model: a connecting column is provided at the lower end of the crushing box, a feeding pipe is provided at the lower end of the connecting column, the bottom of the crushing box and the feeding pipe are connected by a control valve, a fourth motor is provided at the left end of the feeding pipe, a screw feeder is provided at the transmission end of the right end of the fourth motor, and a sealing cover is provided on the right side of the feeding pipe.

[0010] As a further embodiment of this utility model: the dust collection assembly includes a dust collection box, the right end of the crushing box is provided with a dust collection box, the upper end of the dust collection box is provided with a first dust collection fan, the upper end of the first dust collection fan is provided with a first connecting pipe, the end of the first connecting pipe away from the first dust collection fan is close to the feed pipe, the lower end of the first dust collection fan is provided with a second connecting pipe, the right end of the dust collection box is provided with a sealing door, a rubber sealing ring is provided between the sealing door and the dust collection box, the sealing door and the dust collection box are connected by a hinge, and the front end of the crushing box is provided with a control panel.

[0011] As a further embodiment of this utility model: a second vacuum cleaner is provided at the lower end of the vacuum box, a third connecting pipe is provided at the lower end of the second vacuum cleaner, a fourth connecting pipe is provided at the upper end of the second vacuum cleaner, and the end of the third connecting pipe away from the second vacuum cleaner is close to the upper part of the feeding pipe.

[0012] As a further embodiment of this utility model: the shock absorption component includes a first base, the lower end of the support block is provided with the first base, the lower side of the first base is provided with a second base, a damper is provided between the first base and the second base, a spring is provided on the outer side of the damper, a support leg is provided at the lower end of the second base, a rubber support pad is provided at the lower end of the support leg, and the control panel is electrically connected to the first motor, the second motor, the third motor, the fourth motor, the first vacuum fan and the second vacuum fan respectively.

[0013] This utility model discloses a phenolic resin crushing device. Through an integrated structure comprising a crushing component, a shock-absorbing component, and a dust-collecting component mounted on a support block, it achieves functional integration. In the crushing component, the first and second crushing rollers rotate in opposite directions under the drive of a first and second motor, initially crushing the phenolic resin entering the crushing chamber. After the material falls to the bottom, a third motor drives the crushing blades to rotate at high speed for secondary cutting. The inclined design at the bottom of the crushing chamber facilitates the rapid sliding of material into the feeding pipe. In the dust-collecting component, the first dust-collecting fan adsorbs dust from the feed pipe through a first connecting pipe, and the second dust-collecting fan adsorbs dust from the feeding pipe area through a third connecting pipe. The two fans work together to achieve dust collection throughout the entire process. The shock-absorbing component, with its damper and spring working together, absorbs vibrations generated during equipment operation, and the rubber support pad further cushions the impact, ensuring stable operation of the equipment. This effectively solves the problems of existing devices and improves the overall performance of phenolic resin crushing operations. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the crushing box of this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the support block of this utility model;

[0018] Figure 4 This is a top view cross-sectional structural diagram of the crushing box of this utility model.

[0019] In the diagram: 1. Support block; 2. Shock absorption assembly; 201. First base; 202. Second base; 203. Damper; 204. Spring; 205. Support leg; 206. Rubber support pad; 3. Crushing assembly; 301. Crushing box; 302. Feed pipe; 303. First motor; 304. First movable ring; 305. First rotating shaft; 306. First crushing roller; 307. Second motor; 308. Second movable ring; 309. Second rotating shaft; 310. Second crushing roller; 311. Third... 312. Motor; 313. Third movable ring; 314. Third rotating shaft; 315. Crusher; 316. Connecting column; 317. Feeding pipe; 318. Control valve; 319. Fourth motor; 320. Screw feeder; 321. Sealing cover; 4. Dust collection assembly; 401. Dust collection box; 402. First dust collection fan; 403. First connecting pipe; 404. Second connecting pipe; 405. Sealing door; 406. Second dust collection fan; 407. Third connecting pipe; 408. Fourth connecting pipe; 5. Control panel. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] Please see Figures 1-4 .

[0022] A phenolic resin crushing device includes a support block 1, a crushing component 3 at the upper end of the support block 1, a shock-absorbing component 2 at the lower end of the support block 1, a dust-collecting component 4 at the right end of the crushing component 3, the crushing component 3 including a crushing box 301, a feed pipe 302 at the upper end of the crushing box 301, a first motor 303 at the upper part of the left end of the crushing box 301, a first movable ring 304 inside the crushing box 301, a first rotating shaft 305 at the transmission end of the right end of the first motor 303, a first crushing roller 306 at the outer side of the first rotating shaft 305, and a second motor 307 at the front side of the first motor 303.

[0023] A second rotating shaft 309 is provided at the transmission end of the right end of the second motor 307. A second movable ring 308 is provided inside the crushing box 301. A second crushing roller 310 is provided on the outside of the second rotating shaft 309. A third motor 311 is provided in the lower part of the left end of the crushing box 301. A third movable ring 312 is provided inside the crushing box 301. A third rotating shaft 313 is provided at the transmission end of the right end of the third motor 311. A crushing blade 314 is provided on the outside of the third rotating shaft 313. The bottom of the crushing box 301 slopes downward from the periphery to the center. The crushing box 301 is inclined, and a connecting column 316 is provided at the lower end of the crushing box 301. A feeding pipe 317 is provided at the lower end of the connecting column 316. The bottom of the crushing box 301 and the feeding pipe 317 are connected by a control valve 318. A fourth motor 319 is provided at the left end of the feeding pipe 317. A screw feeder 320 is provided at the transmission end of the right end of the fourth motor 319. A sealing cover 321 is provided on the right side of the feeding pipe 317. The crushing blade 314 on the outside of the third rotating shaft 313 is driven by the third motor 311 to rotate at high speed, which can perform secondary cutting and crushing on the material.

[0024] The dust collection assembly 4 includes a dust collection box 401. The dust collection box 401 is located at the right end of the crushing box 301. A first dust collection fan 402 is located at the upper end of the dust collection box 401. A first connecting pipe 403 is located at the upper end of the first dust collection fan 402. The end of the first connecting pipe 403 furthest from the first dust collection fan 402 is close to the feed pipe 302. A second connecting pipe 404 is located at the lower end of the first dust collection fan 402. A sealing door 405 is located at the right end of the dust collection box 401. A rubber sealing ring is provided between the sealing door 405 and the dust collection box 401. The sealing door 405 and the dust collection box 401 are connected by a hinge. A control panel 5 is located at the front end of the crushing box 301. The lower end of the dust collection box 401... The device is equipped with a second vacuum cleaner fan 406 at one end, a third connecting pipe 407 at the lower end of the second vacuum cleaner fan 406, and a fourth connecting pipe 408 at the upper end of the second vacuum cleaner fan 406. The shock absorption assembly 2 includes a first base 201, a first base 201 at the lower end of the support block 1, a second base 202 at the lower side of the first base 201, a damper 203 between the first base 201 and the second base 202, a spring 204 at the outer side of the damper 203, a support leg 205 at the lower end of the second base 202, and a rubber support pad 206 at the lower end of the support leg 205. By setting the rubber support pad 206, the device can be made more stable.

[0025] Working principle: Phenolic resin raw material enters the crushing chamber 301 through the feed pipe 302. The operator starts the first motor 303 and the second motor 307 through the control panel 5, which drive the first crushing roller 306 and the second crushing roller 310 to rotate in opposite directions. The gap between the two rollers is used to squeeze and shear the material, completing the initial crushing. The material after initial crushing falls to the bottom of the crushing chamber 301 under the action of gravity. At this time, the third motor 311 is started, driving the crushing blade 314 on the outside of the third rotating shaft 313 to rotate at high speed, performing secondary cutting and crushing on the material. The material is processed to the required particle size. The inclined design at the bottom of the crushing box 301 allows the crushed material to be discharged through the feeding pipe 317. After crushing, the operator opens the control valve 318, and the material enters the feeding pipe 317 from the bottom of the crushing box 301. At the same time, the fourth motor 319 is started, driving the screw feeder 320 to rotate and conveying the material along the feeding pipe 317 to the next process. The sealing cover 321 on the right side of the feeding pipe 317 can be opened during equipment maintenance or cleaning to facilitate the removal of residual material inside the pipe. During equipment operation, the first dust extraction fan 402 and the second... Simultaneously, the first vacuum fan 402 creates a negative pressure area near the feed pipe 302 through the first connecting pipe 403, promptly adsorbing the dust generated during the feeding process. The dust is collected into the dust collection box 401 through the second connecting pipe 404. The second vacuum fan 406 creates a negative pressure above the feed pipe 317 through the third connecting pipe 407, drawing the dust raised during the feeding process into the dust collection box 401 through the fourth connecting pipe 408. The sealing door 405 at the right end of the dust collection box 401 facilitates periodic opening for cleaning the collected dust. The rubber sealing ring ensures... To ensure the airtightness of the dust collection box 401 and prevent dust leakage, when the equipment is running, the vibration generated by the crushing component and the dust collection component is transmitted to the shock absorption component 2 through the support block 1. The damper 203 and the spring 204 between the first base 201 and the second base 202 work together. The damper 203 effectively absorbs high-frequency vibration energy, while the spring 204 buffers the impact force and reduces the vibration amplitude. The rubber support pad 206 at the lower end of the support leg 205 further isolates the transmission of vibration to the ground, ensuring the stability of the equipment operation and reducing the loosening of parts and noise caused by vibration.

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A phenolic resin crushing device, comprising a support block (1), characterized in that: A crushing component (3) is provided at the upper end of the support block (1), a shock absorption component (2) is provided at the lower end of the support block (1), a dust suction component (4) is provided at the right end of the crushing component (3). The crushing component (3) includes a crushing box (301). A feed pipe (302) is provided at the upper end of the crushing box (301). A first motor (303) is provided at the upper part near the left end of the crushing box (301). A first movable ring (304) is provided inside the crushing box (301). A first rotating shaft (305) is provided at the transmission end of the right end of the first motor (303). A first crushing roller (306) is provided on the outer side of the first rotating shaft (305). A second motor (307) is provided at the front side of the first motor (303).

2. The phenolic resin crushing device according to claim 1, characterized in that: A second rotating shaft (309) is provided at the transmission end of the right end of the second motor (307). A second movable ring (308) is provided inside the crushing box (301). A second crushing roller (310) is provided on the outer side of the second rotating shaft (309).

3. A phenolic resin crushing device according to claim 1, characterized in that: A third motor (311) is provided at the lower part near the left end of the crushing box (301). A third movable ring (312) is provided inside the crushing box (301). A third rotating shaft (313) is provided at the transmission end of the right end of the third motor (311). A crushing knife (314) is provided on the outer side of the third rotating shaft (313). The bottom of the crushing box (301) slopes downward from the periphery to the center.

4. The phenolic resin crushing device according to claim 3, wherein: A connecting column (316) is provided at the lower end of the crushing box (301). A feeding pipe (317) is provided at the lower end of the connecting column (316). The bottom of the crushing box (301) and the feeding pipe (317) are connected through a control valve (318). A fourth motor (319) is provided at the left end of the feeding pipe (317). A spiral feeder (320) is provided at the transmission end of the right end of the fourth motor (319). A sealing cover (321) is provided on the right side of the feeding pipe (317).

5. A phenolic resin crushing device according to claim 1, characterized in that: The dust suction component (4) includes a dust suction box (401). A dust suction box (401) is provided at the right end of the crushing box (301). A first dust suction fan (402) is provided at the upper end of the dust suction box (401). A first connecting pipe (403) is provided at the upper end of the first dust suction fan (402). The end of the first connecting pipe (403) far from the first dust suction fan (402) is close to the feed pipe (302). A second connecting pipe (404) is provided at the lower end of the first dust suction fan (402). A sealing door (405) is provided at the right end of the dust suction box (401). A rubber sealing ring is provided between the sealing door (405) and the dust suction box (401). The sealing door (405) and the dust suction box (401) are connected through a hinge. A control panel (5) is provided at the front end of the crushing box (301).

6. The phenolic resin crushing device according to claim 5, wherein: A second dust suction fan (406) is provided at the lower end of the dust suction box (401). A third connecting pipe (407) is provided at the lower end of the second dust suction fan (406). A fourth connecting pipe (408) is provided at the upper end of the second dust suction fan (406).

7. A phenolic resin crushing device according to claim 1, characterized in that: The shock absorption component (2) includes a first base (201). The first base (201) is provided at the lower end of the support block (1). A second base (202) is provided on the lower side of the first base (201). A damper (203) is provided between the first base (201) and the second base (202). A spring (204) is provided outside the damper (203). Support legs (205) are provided at the lower end of the second base (202). Rubber support pads (206) are provided at the lower ends of the support legs (205).

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