Material cake feeding and sorting mechanism

By designing a cake feeding and sorting mechanism, abnormal cakes are actively removed and normal cakes are straightened, thus solving the cake jamming problem and ensuring a continuous supply of cakes and improved production efficiency.

CN224278808UActive Publication Date: 2026-05-26QIXIN (SUZHOU) INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QIXIN (SUZHOU) INTELLIGENT TECH CO LTD
Filing Date
2025-08-01
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

In the existing cake feeding mechanism, when the cake has an abnormal posture during the screening process, it is easy for it to get stuck at the baffle position, resulting in a lack of continuous supply and affecting production efficiency.

Method used

A cake feeding and sorting mechanism was designed. The mechanism actively removes cakes in abnormal condition through the first and second guiding components and straightens cakes in normal condition. The top feeding module and detection components ensure a continuous supply of cakes.

Benefits of technology

This enables a continuous supply of feed cakes without manual intervention, thereby improving overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses a cake feeding and sorting mechanism, which includes a conveying module for conveying along a first direction, a top-feeding module on the conveying module, and a notch on one side of the conveying module. The top-feeding module includes a first guiding component and a second guiding component for straightening or rejecting cakes in a second state. The first guiding component can reject cakes in an abnormal state from the notch in the conveying module along the second direction, and can straighten or reject cakes in the first state. This application actively rejects cakes in an abnormal state from the conveying module and straightens the cakes, avoiding cakes from getting stuck in the conveying channel, without the need for manual intervention, ensuring a continuous supply of cakes, and thus improving the overall production efficiency.
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Description

Technical Field

[0001] This application relates to the field of chip molding equipment technology, specifically to a cake feeding and sorting mechanism. Background Technology

[0002] Before encapsulating the chip wafers, the chip encapsulation equipment needs to place the wafers and wafer biscuits in a specified order; therefore, it is necessary to continuously supply wafer biscuits to the equipment. When supplying wafer biscuits to the equipment, it is necessary to ensure the condition of the wafer biscuits so that they can be placed in place later.

[0003] The existing briquette feeding mechanism has multiple baffles on the conveying path of the conveying mechanism. The state of the briquette conveyed by the conveying mechanism is adjusted by different baffles to ensure the consistency of the briquette feeding. However, if the briquette has an abnormal posture during the screening process, it will get stuck at the baffle position and require manual intervention. Otherwise, the briquette will not be continuously supplied, which will affect the overall production efficiency. Utility Model Content

[0004] To address the aforementioned problems, this application provides a cake feeding and sorting mechanism that actively removes cakes in abnormal conditions without human intervention, thereby ensuring a continuous supply of cakes and improving overall production efficiency. The technical solution adopted is as follows:

[0005] The cake feeding and sorting mechanism includes a conveying module that conveys along a first direction, the conveying module being provided with a top material module, and a notch being provided on one side of the conveying module;

[0006] The top material module includes a first material guiding component and a second material guiding component for straightening or removing the material cake in the second state;

[0007] The first feeding component can remove the abnormal material cake from the conveying module through the gap along the second direction, and can straighten or remove the material cake in the first state.

[0008] Preferably, the first material guiding component is disposed on the top of the conveying module, and the second material guiding component is attached to the first material guiding component and disposed within the notch.

[0009] Preferably, the first material guiding assembly includes a bracket, a power unit, and a pusher plate. The bracket connects the power unit and the conveying module. The power unit is used to drive the pusher plate to move along a second direction to remove the material cake on the conveying module from the notch.

[0010] More preferably, a connecting plate is provided between the power unit and the pusher plate, and a first adjustment structure is provided on the connecting plate and the bracket for adjusting the position of the first guide assembly on the conveying module.

[0011] More preferably, the pusher plate is provided with a guide section for guiding the material cake in the first state to be ejected from the notch along the guide section.

[0012] Preferably, the second material guiding assembly includes a mounting base and a guide rod, the guide rod being inclinedly disposed at the notch, and the mounting base being connected to the first material guiding assembly.

[0013] More preferably, an adjustment plate is provided between the mounting base and the guide rod, and the adjustment plate is provided with a second adjustment structure for adjusting the position and angle of the guide rod.

[0014] Preferably, it further includes a material blocking assembly, which is disposed at the end of the conveying module and is used to block the material cake on the conveying module.

[0015] Preferably, the system further includes a cleaning component for cleaning impurities from the conveying module.

[0016] Compared to existing technologies, the beneficial effects of this application are as follows:

[0017] This application proactively removes abnormal material cakes from the conveying module and straightens them, preventing them from getting stuck on the conveying module without manual intervention. This ensures a continuous supply of material cakes and improves overall production efficiency. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of this application;

[0019] Figure 2 This is a schematic diagram of the structure of the first material feeding assembly of this application;

[0020] Figure 3 This is a schematic diagram of the structure of the second material feeding component of this application.

[0021] In the picture:

[0022] A. First state, B. Second state, C. Third state;

[0023] 10. Conveying module;

[0024] 20. Top material module; 21. First material guiding assembly; 211. Bracket; 212. Power unit; 213. Push plate; 2130. Material guiding unit; 214. Connecting plate;

[0025] 22. Second material guiding assembly; 221. Mounting base; 222. Guide rod; 223. Adjusting plate;

[0026] 30. Material stop assembly; 40. First adjustment structure; 50. Second adjustment structure; 60. Cleaning assembly; 70. Notch. Detailed Implementation

[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described in this application are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0028] Combination Figure 1 When feeding the material cake to the conveying module 10, the material cake will normally present three states: first state A, second state B, and third state C. In the first state A, the material cake is arranged vertically; in the second state B, the material cake is arranged along the second direction; and in the third state C, the material cake is arranged along the first direction. In some specific cases, the material cake may also present an abnormal state, that is, the material cake is tilted. The material cake in this state is prone to jamming on the conveying module 10, affecting the normal feeding.

[0029] See Figures 1 to 3 To further elaborate on this application:

[0030] Combination Figure 1 The cake feeding and sorting mechanism includes a conveying module 10 that conveys along a first direction. The conveying module 10 is provided with a top material module 20. A notch 70 is provided on one side of the conveying module 10. The notch 70 is used for the top material module 20 to remove cakes in the first state A, the second state B and the abnormal state from the conveying module 10.

[0031] The conveying module 10 includes a conveyor belt and baffles on both sides of the conveyor belt. The conveyor belt is supported by several rollers, and the rollers are connected to a motor. Of course, the conveying module 10 can use an existing conveying mechanism.

[0032] The top material module 20 includes a first material guiding component 21 and a second material guiding component 22. The first material guiding component 21 can remove the abnormal state of the material cake from the conveying module 10 through the notch 70 along the second direction, and can straighten or remove the material cake in the first state A (i.e., adjust the material cake in the first state A to the third state C). The second material guiding component 22 is used to straighten or remove the material cake in the second state B (adjust the material cake in the second state B to the third state C).

[0033] This application actively removes abnormal material cakes from the conveying module 10 and straightens the material cakes, preventing them from getting stuck on the conveying module 10. This does not require manual intervention and can ensure a continuous supply of material cakes, thereby improving the overall production efficiency.

[0034] In this embodiment, the first material guiding component 21 is disposed on the top of the conveying module 10, and the second material guiding component 22 is attached to the first material guiding component 21 and disposed within the notch 70. This arrangement is more compact and occupies relatively less space.

[0035] As a feasible approach, the rear end of the top material module 20 may be equipped with a detection component, which may be a photoelectric sensor. The detection component detects whether there is a material cake in the conveying module 10. If the detection component does not detect the material cake passing through within a set time, it is determined that the material cake is blocked, and the top material module 20 works accordingly to clear the blocked material cake.

[0036] In this embodiment, the first material guiding assembly 21 includes a bracket 211, a power unit 212, and a pusher plate 213. The bracket 211 connects the power unit 212 and the conveying module 10, and is used to support the power unit 212. The power unit 212 can be a cylinder. The power unit 212 is used to drive the pusher plate 213 to move along a second direction, so as to remove the material cake on the conveying module 10 from the notch 70. The pusher plate 213 can be provided on the power unit 212. The pusher plate 213 is provided with a guide part 2130, which is used to guide the material cake in the first state A to be removed from the notch 70 along the guide part 2130 or to push the material cake in the first state A along the first direction to form the material cake in the third state C.

[0037] Combination Figure 2 and Figure 3 A connecting plate 214 connects the power unit 212 and the pusher plate 213. A first adjustment structure 40 is provided on the connecting plate 214 and the bracket 211 to adjust the position of the first guide assembly 21 on the conveying module 10. The first adjustment structure 40 is an adjustment groove, which ultimately adjusts the position of the pusher plate 213 on the conveying module 10 to accommodate material cakes of different specifications.

[0038] In this embodiment, the second material guiding assembly 22 includes a mounting base 221 and a guide rod 222. The guide rod 222 is inclinedly disposed at the notch 70, and the mounting base 221 is connected to the first material guiding assembly 21. The guide rod 222 is inclinedly disposed within the notch; that is, the guide rod 222 is arranged from low to high along the material cake conveying direction. The guide rod 222 can guide the material cake in the second state B to be ejected from the conveying module 10 or guide the material cake in the second state B to rotate, forming the material cake in the third state C.

[0039] Combination Figure 3An adjusting plate 223 connects the mounting base 221 and the guide rod 222. The adjusting plate 223 has a second adjusting structure 50 for adjusting the position and angle of the guide rod 222. The second adjusting structure 50 is an adjusting groove, through which the position and angle of the guide rod 222 can be adjusted to allow for corresponding adjustments according to different specifications of material cakes.

[0040] In some embodiments, a baffle assembly 30 is further included, which is disposed at the end of the conveying module 10 and is used to block the material cake on the conveying module 10. The baffle assembly 30 may be a cylinder that extends a drive shaft to block the material cake on the conveying module 10.

[0041] In some embodiments, a cleaning component 60 is further included, which is used to clean impurities on the conveying module 10. The cleaning component 60 is located at the bottom of the conveying module 10 and can be a brush to ensure the conveying module 10 is clean; alternatively, it can be cleaned using an air nozzle.

Claims

1. A material cake feeding and sorting mechanism, comprising a conveying module conveying in a first direction, characterized in that: The conveying module is equipped with a top material module, and a notch is provided on one side of the conveying module; The top material module includes a first material guiding component and a second material guiding component for straightening or removing the material cake in the second state; The first feeding component can remove the abnormal material cake from the conveying module through the gap along the second direction, and can straighten or remove the material cake in the first state.

2. The cake feeding and sorting mechanism of claim 1, wherein: The first material guiding component is located on the top of the conveying module, and the second material guiding component is attached to the first material guiding component and located within the notch.

3. The cake feeding and sorting mechanism of claim 1, wherein: The first material guiding assembly includes a bracket, a power unit, and a pusher plate. The bracket connects the power unit and the conveying module. The power unit is used to drive the pusher plate to move along a second direction to remove the material cake on the conveying module from the notch.

4. The cake feeding and sorting mechanism according to claim 3, characterized in that: A connecting plate is provided between the power unit and the pusher plate. The connecting plate and the bracket are provided with a first adjustment structure for adjusting the position of the first guide assembly on the conveying module.

5. The cake feeding and sorting mechanism according to claim 3, characterized in that: The pusher plate is provided with a guide section for guiding the material cake in the first state to be ejected from the notch along the guide section.

6. The cake feeding and sorting mechanism according to claim 1, characterized in that: The second material guiding assembly includes a mounting base and a guide rod, the guide rod being inclinedly disposed at the notch, and the mounting base being connected to the first material guiding assembly.

7. The cake feeding and sorting mechanism according to claim 6, characterized in that: An adjustment plate is provided between the mounting base and the guide rod. The adjustment plate is provided with a second adjustment structure for adjusting the position and angle of the guide rod.

8. The cake feeding and sorting mechanism according to claim 1, characterized in that: It also includes a material blocking assembly, which is located at the end of the conveying module and is used to block the material cake on the conveying module.

9. The cake feeding and sorting mechanism according to claim 1, characterized in that: It also includes a cleaning component for cleaning impurities on the conveying module.