An annealing furnace that facilitates the loading and unloading of steel.
By using a combination of gear transmission and servo motor drive, the problem of uneven heating and deformation of steel pipes in the steel loading and unloading furnace was solved, achieving uniform heating and stable clamping of steel pipes, thus improving annealing quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO LONGGANG MARINE TECHNOLOGY EQUIPMENT CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-26
AI Technical Summary
Existing annealing furnaces that facilitate the loading and unloading of steel cannot heat the steel pipes evenly when they are fixed, resulting in some parts being overheated or underheated. Furthermore, the steel pipes are prone to bending or deformation at high temperatures, making it difficult to adapt to steel of different specifications and shapes.
The device employs a combination of gear transmission and servo motor drive. Through the linkage of the disc, bearing block, fixed frame, sealing ring, gear, connecting rod, slider and fixed rod, it achieves uniform rotation and stable clamping of the steel pipe, ensuring the uniformity and stability of the heating process.
It achieves uniform heating of steel pipes during the annealing process, reduces vibration and deformation, improves equipment stability and production efficiency, and adapts to the needs of steel materials of different specifications and shapes.
Smart Images
Figure CN224280346U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of annealing furnace technology, specifically to an annealing furnace that facilitates the loading and unloading of steel. Background Technology
[0002] Annealing furnaces are key equipment used for heat treatment of metallic materials. They are mainly used to eliminate internal stress, improve microstructure, and enhance plasticity and toughness through heating, holding, and slow cooling. They are widely used in metallurgy, machinery manufacturing, automotive, aerospace and other fields, and can process various metallic materials such as steel, aluminum alloys, and copper alloys. Annealing furnaces can be classified into electric heating, gas heating and oil heating types according to the heating method. Their structure usually includes a furnace body, heating system, temperature control system and cooling system. They are characterized by precise temperature control, flexible operation, energy saving and environmental protection, and are important industrial equipment for improving material performance.
[0003] Annealing furnaces designed for easy loading and unloading of steel are typically equipped with efficient loading and unloading systems, such as sliding furnace doors, track conveyors, or automated robotic arms, to ensure that steel can enter and exit the furnace quickly and smoothly. In addition, these annealing furnaces are also equipped with intelligent control systems that can precisely adjust the temperature and cooling rate to ensure uniform heating and annealing of the steel. They are compact in structure, easy to operate, and take into account both safety and energy efficiency, making them an indispensable and efficient piece of equipment in modern industry.
[0004] However, existing annealing furnaces that facilitate the loading and unloading of steel have traditional fixing methods that prevent the steel pipes from rotating evenly. This results in some parts being overheated while others are underheated during the heating process. Furthermore, the steel pipes may bend, deform, or even be damaged at high temperatures due to their own weight or uneven heating. In addition, traditional fixing and connection methods are difficult to adapt to steel of different specifications or shapes. To address these issues, an annealing furnace that facilitates the loading and unloading of steel is proposed. Utility Model Content
[0005] The purpose of this invention is to provide an annealing furnace that facilitates the loading and unloading of steel, solving the problems in the prior art of not being able to clamp steel pipes of different sizes and not being able to ensure that the steel pipes do not deform during the annealing process.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an annealing furnace for easy loading and unloading of steel, comprising a processing platform, a carrying bucket at the top of the processing platform, a first servo motor fixedly connected to one side of the carrying bucket, the output end of the first servo motor penetrating the carrying bucket and fixedly connected to a carrying block, a disc fixedly connected to one side of the carrying block, a uniformly distributed fixing frame fixedly connected to the outer ring of the disc, and the fixing frame rotatably connected to the carrying bucket, a second servo motor fixedly connected to one side of the disc, the output end of the second servo motor penetrating the disc and fixedly connected to a first gear, and the first gear rotatably connected to the disc, a uniformly distributed second gear rotatably connected inside the disc, and the first gear meshing with the second gear, a connecting rod fixedly connected to one end of each of the first and second gears, and the connecting rod rotatably connected to the disc, a connecting block penetrating and rotatably connected to one end of the outer wall of each connecting rod, and the connecting block fixedly connected to the disc, a rotating component provided on the inner wall of the connecting block, and a feeding component provided at the bottom of the processing platform.
[0007] By adopting the above technical solution, the rotation speed and heating time of the steel pipe can be precisely adjusted through gear transmission and rotation speed control, making the annealing process more controllable. Heating parameters can be adjusted according to the needs of different materials to optimize the annealing effect.
[0008] As a further description of the above technical solution: the rotating assembly includes a slider, which is rotatably connected to the inner wall of the connecting block. The slider is fixedly connected to one end of the connecting rod. One end of the slider is provided with uniformly distributed sliding grooves. The inner walls of the sliding grooves are slidably connected to fixed rods, and the fixed rods are slidably connected to the connecting block.
[0009] By adopting the above technical solution and through the linkage between the above components, the vibration and deformation of the steel pipe during the annealing process can be effectively reduced, thereby improving the stability of the equipment.
[0010] As a further description of the above technical solution: the unloading assembly includes a support plate, which is fixedly connected to the middle side of the bottom of the processing platform, and a support rod is fixedly connected through the top of the support plate.
[0011] By adopting the above technical solution, the installed support plate can support the support rods that need to be connected.
[0012] As a further description of the above technical solution: a first spring is sleeved on one end of the outer ring of each bearing rod, and a pressure plate is fixedly connected to the other end of each first spring. The pressure plate passes through and is slidably connected to the bearing rod, and the pressure plate is slidably connected to the bearing plate.
[0013] By adopting the above technical solution, the pressure plate can be moved and slid on the support plate by installing the first spring.
[0014] As a further description of the above technical solution: a uniformly distributed telescopic rod is fixedly connected to one side of the pressure plate, and a second spring is sleeved on the outer ring of each telescopic rod; a handle is provided on the other side of the pressure plate.
[0015] By adopting the above technical solution, the installed telescopic rod can support the required second spring.
[0016] As a further description of the above technical solution: one end of the telescopic rod is fixedly connected to a support block, and the support block is slidably connected to the bearing bucket. One side of the support block is rotatably connected to uniformly distributed limiting rods, and one end of each limiting rod is provided with a protective block.
[0017] By adopting the above technical solution, the installed support block allows the limit rod to rotate on it and connects to the required protective block.
[0018] As a further description of the above technical solution: the bottom of the processing platform is fixedly connected to a base on all four sides, and the inner wall of the bearing barrel is provided with a cylindrical heater.
[0019] By adopting the above technical solution, the entire device can be placed in a designated location using the installed base.
[0020] As a further description of the above technical solution: both sides of the outer ring of the disk are provided with sealing rings, and the sealing rings are rotatably connected to the bearing barrel.
[0021] By adopting the above technical solution, the installed sealing ring can ensure the stable sealing of the annealing furnace on the side near the motor.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] 1. The present invention provides an annealing furnace that facilitates the loading and unloading of steel. Firstly, through the linkage between the disc, the bearing block, the second servo motor, the fixed frame, the sealing ring, the first gear, the second gear, the connecting rod, the connecting block, the slider, the slide groove and the fixed rod, it can be adapted to steel pipes of different specifications, thereby meeting various production needs, improving the consistency of annealing quality and material properties, and ensuring that the steel pipe remains stable during rotation, reducing vibration and deformation, and preventing the steel pipe from bending or deforming at high temperatures.
[0024] 2. The annealing furnace provided by this utility model facilitates the loading and unloading of steel. Through the linkage between the bearing rod, the first spring, the pressure plate, the telescopic rod, the second spring, the support block, the limit rod and the protective block, the annealing furnace can be opened quickly, reducing the time for loading and unloading steel, thereby improving production efficiency and shortening the production cycle. It is especially suitable for production scenarios that require frequent loading and unloading of steel, and can quickly adjust the clamping device to adapt to steel pipes of different lengths, so that there is no need to frequently replace or adjust the clamping device. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] Figure 2 This is a cross-sectional view of the present invention;
[0027] Figure 3 This is a cross-sectional view of the connecting block of this utility model;
[0028] Figure 4 This is a schematic diagram of the feeding component of this utility model.
[0029] Legend:
[0030] 1. Processing platform; 2. Bearing barrel; 3. First servo motor; 4. Disc; 5. Bearing block; 6. Second servo motor; 7. Fixing frame; 8. Sealing ring; 9. First gear; 10. Second gear; 11. Connecting rod; 12. Connecting block; 13. Slider; 14. Slide groove; 15. Fixing rod; 16. Cylindrical heater; 17. Bearing rod; 18. First spring; 19. Pressure plate; 20. Handle; 21. Telescopic rod; 22. Second spring; 23. Support block; 24. Limiting rod; 25. Protective block; 26. Base; 27. Bearing plate. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.
[0033] Reference Figure 1 , Figure 2 and Figure 4This utility model discloses an annealing furnace for easy loading and unloading of steel materials, comprising a processing platform 1, a bearing tank 2 on the top of the processing platform 1, which can support the required steel pipes and steel materials. A first servo motor 3 is fixedly connected to one side of the bearing tank 2, which allows a disc 4 to rotate inside the bearing tank 2. A handle 20 is provided on the other side of a pressure plate 19, which allows the pressure plate 19 to slide on a bearing plate 27. Bases 26 are fixedly connected to all four sides of the bottom of the processing platform 1, which allows the entire equipment to be placed in a designated position. A cylindrical heater 16 is provided on the inner wall of the bearing tank 2, which can heat the steel pipes and steel materials. Sealing rings 8 are provided on both sides of the outer ring of the disc 4, and the sealing rings 8 are rotatably connected to the bearing tank 2, which allows the side of the bearing tank 2 near the motor to remain sealed.
[0034] Reference Figure 2 and Figure 3 The output end of the first servo motor 3 passes through the bearing barrel 2 and is fixedly connected to the bearing block 5. A disc 4 is fixedly connected to one side of the bearing block 5. A uniformly distributed fixing frame 7 is fixedly connected to the outer ring of the disc 4, and the fixing frame 7 is rotatably connected to the bearing barrel 2. A second servo motor 6 is fixedly connected to one side of the disc 4. By rotating the bearing block 5, the fixing frame 7 rotates inside the bearing barrel 2, thereby driving the disc 4 to rotate inside the bearing barrel 2. This ensures that the steel pipe is heated evenly during the heating process, avoiding local overheating or underheating, and thus improving the annealing effect. The output end of the second servo motor 6 passes through the disc 4 and is fixedly connected to the first gear 9, and the first gear 9 is rotatably connected to the disc 4. A uniformly distributed second gear 10 is rotatably connected inside the disc 4, and the first gear 9 and the second gear 10 are meshed. A connecting rod 11 is fixedly connected to one end of both the first gear 9 and the second gear 10, and the connecting rod 11 is connected to the disc 4. The connecting rod 11 is rotatably connected to a connecting block 12 through one end of its outer wall. The connecting block 12 is fixedly connected to the disc 4. The inner wall of the connecting block 12 is provided with a rotating assembly, which includes a slider 13. The slider 13 is rotatably connected to the inner wall of the connecting block 12 and fixedly connected to one end of the connecting rod 11. One end of the slider 13 is provided with evenly distributed grooves 14. The inner wall of each groove 14 is slidably connected to a fixed rod 15, which is slidably connected to the connecting block 12. The rotation of the first gear 9 drives multiple second gears 10 to rotate, thereby causing the connecting rod 11 to rotate within the disc 4, which in turn causes the slider 13 to rotate within the connecting block 12. This allows the grooves 14 to drive the fixed rods 15, thus providing multi-point support for the inner wall of the steel pipe. This increases the stability of the steel pipe and prevents deformation caused by uneven heating or mechanical vibration during the heating process, thereby improving the processing accuracy of the steel pipe.
[0035] Reference Figure 4The bottom of the processing platform 1 is equipped with a feeding assembly, which includes a support plate 27. The support plate 27 is fixedly connected to one side of the bottom of the processing platform 1. A support rod 17 is fixedly connected through and to the top of the support plate 27. A first spring 18 is sleeved on one end of the outer ring of the support rod 17. A pressure plate 19 is fixedly connected to the other end of the first spring 18. The pressure plate 19 is slidably connected through and to the support rod 17. The pressure plate 19 is slidably connected to the support plate 27. By allowing the pressure plate 19 to slide on the support plate 27, it slides on the support rod 17, thereby compressing the first spring 18, so that the annealing furnace can... The quick opening reduces the time for loading and unloading steel. One side of the pressure plate 19 is fixedly connected to a uniformly distributed telescopic rod 21. The outer ring of each telescopic rod 21 is fitted with a second spring 22. One end of each telescopic rod 21 is fixedly connected to a support block 23, and the support block 23 is slidably connected to the bearing bucket 2. One side of the support block 23 is rotatably connected to a uniformly distributed limiting rod 24. One end of each limiting rod 24 is provided with a protective block 25. Through the telescopic deformation of the telescopic rod 21, the support block 23 can be squeezed against the second spring 22. Then, through the rotation of the limiting rod 24, the clamping device can be quickly adjusted to adapt to steel pipes of different lengths.
[0036] Working principle: By sliding the pressure plate 19 on the support plate 27, the pressure plate 19 slides on the support rod 17, thereby compressing the first spring 18, causing the support block 23 to slide out of the support barrel 2. Then, a specified number of steel pipes are placed at the connecting block 12. Subsequently, driven by the second servo motor 6, the first gear 9 rotates within the disc 4. The first gear 9 meshes with the second gear 10, causing multiple second gears 10 to rotate within the disc 4. This causes the connecting rod 11 to rotate simultaneously within the disc 4 and the connecting block 12, thereby causing the slider 13 to rotate within the connecting block 12, thus passing through the slide groove 14. The moving drive fixing rod 15 slides on the slider 13, thereby limiting and fixing the required steel pipe at multiple points. Then, the rebound of the first spring 18 resets the pressure plate 19, and then the protective block 25 contacts the other end of the steel pipe. Then, the deformation of the telescopic rod 21 compresses the second spring 22. Then, the rebound of the second spring 22 can be linked with the fixing rod 15 to clamp and fix steel pipes of different sizes. Then, the rotation of the fixing frame 7 in the bearing barrel 2 causes the disc 4 to rotate in the bearing barrel 2. At the same time, the rotation of the limiting rod 24 and the support block 23 causes the steel pipe to rotate in the bearing barrel 2.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An annealing furnace for easy loading and unloading of steel, comprising a processing platform (1), characterized in that: The processing platform (1) has a support barrel (2) on its top. A first servo motor (3) is fixedly connected to one side of the support barrel (2). The output end of the first servo motor (3) passes through the support barrel (2) and is fixedly connected to a support block (5). A disc (4) is fixedly connected to one side of the support block (5). A uniformly distributed fixing frame (7) is fixedly connected to the outer ring of the disc (4), and the fixing frame (7) is rotatably connected to the support barrel (2). A second servo motor (6) is fixedly connected to one side of the disc (4). The output end of the second servo motor (6) passes through the disc (4) and is fixedly connected to a first gear (9). The first gear (9) is rotatably connected to the disk (4). The disk (4) is rotatably connected to a uniformly distributed second gear (10). The first gear (9) and the second gear (10) are meshed together. One end of the first gear (9) and the second gear (10) are fixedly connected to a connecting rod (11). The connecting rod (11) is rotatably connected to the disk (4). One end of the outer wall of the connecting rod (11) is rotatably connected to a connecting block (12). The connecting block (12) is fixedly connected to the disk (4). The inner wall of the connecting block (12) is provided with a rotating component. The bottom of the processing platform (1) is provided with a feeding component.
2. The annealing furnace for easy loading and unloading of steel according to claim 1, characterized in that: The rotating assembly includes a slider (13), which is rotatably connected to the inner wall of the connecting block (12). The slider (13) is fixedly connected to one end of the connecting rod (11). One end of the slider (13) is provided with uniformly distributed sliding grooves (14). The inner wall of each sliding groove (14) is slidably connected to a fixed rod (15), and the fixed rod (15) is slidably connected to the connecting block (12).
3. An annealing furnace for easy loading and unloading of steel according to claim 1, characterized in that: The feeding assembly includes a support plate (27), which is fixedly connected to the bottom middle side of the processing platform (1), and a support rod (17) is fixedly connected through the top of the support plate (27).
4. An annealing furnace for easy loading and unloading of steel according to claim 3, characterized in that: One end of the outer ring of each of the bearing rods (17) is fitted with a first spring (18), and the other end of each of the first springs (18) is fixedly connected with a pressure plate (19). The pressure plate (19) and the bearing rod (17) pass through and are slidably connected. The pressure plate (19) and the bearing plate (27) are slidably connected.
5. An annealing furnace for easy loading and unloading of steel according to claim 4, characterized in that: One side of the pressure plate (19) is fixedly connected to a uniformly distributed telescopic rod (21), and the outer ring of each telescopic rod (21) is fitted with a second spring (22). The other side of the pressure plate (19) is provided with a handle (20).
6. An annealing furnace for easy loading and unloading of steel according to claim 5, characterized in that: One end of the telescopic rod (21) is fixedly connected to a support block (23), and the support block (23) is slidably connected to the bearing bucket (2). One side of the support block (23) is rotatably connected to a uniformly distributed limiting rod (24), and one end of each limiting rod (24) is provided with a protective block (25).
7. An annealing furnace for easy loading and unloading of steel according to claim 1, characterized in that: The bottom of the processing platform (1) is fixedly connected to a base (26) on all four sides, and a cylindrical heater (16) is provided on the inner wall of the bearing bucket (2).
8. An annealing furnace for easy loading and unloading of steel according to claim 1, characterized in that: The outer ring of the disc (4) is provided with sealing rings (8) on both sides, and the sealing rings (8) are rotatably connected to the bearing bucket (2).