A high-efficiency and energy-saving integrated fabric weaving machine

Abstract

This utility model discloses a high-efficiency and energy-saving integrated fabric textile machine, relating to the field of fabric textile technology. The utility model includes a spinning device and a weaving device. A feed inlet is fixedly connected to the top of the raw material processing box. A first rotating rod and a second rotating rod are rotatably connected inside the raw material processing box. A first tearing roller and a second tearing roller are fixedly connected to the outer surface of the first rotating rod and the outer surface of the second rotating rod, respectively. Arc-shaped tearing plates are symmetrically fixedly connected inside the raw material processing box. A first gear and a second gear are fixedly connected to the outer ends of the first and second rotating rods. A filter plate is rotatably connected inside the raw material processing box, and a collection box is slidably connected inside the raw material processing box. This utility model solves the problems of low efficiency in multi-step raw material processing and time-consuming and labor-intensive manual removal.

Description

Technical Field

[0001] This utility model relates to the field of fabric and textile technology, specifically to a high-efficiency and energy-saving integrated fabric and textile machine. Background Technology

[0002] The integrated fabric textile machine is an advanced piece of equipment that integrates multiple processes in the fabric textile process into one machine platform. It combines multiple processes in the traditional textile process, such as opening, carding, drawing, roving, and spinning, into a single machine platform. The integrated fabric textile machine includes a raw material processing device, a spinning device, and a weaving device.

[0003] The raw material processing device of the integrated fabric spinning machine requires sequential opening and impurity removal steps for the raw material, resulting in low processing efficiency and high energy consumption. Furthermore, after processing, the opened and impurity-removed raw material usually needs to be manually removed before being conveyed into the spinning system, making the entire fabric spinning process time-consuming, labor-intensive, and inefficient. Utility Model Content

[0004] In order to solve the problems of low efficiency in multi-step raw material processing and time-consuming and labor-intensive manual removal, the purpose of this utility model is to provide a high-efficiency and energy-saving integrated fabric textile machine.

[0005] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a high-efficiency and energy-saving integrated fabric textile machine, including a raw material processing box, a spinning device, and a weaving device. The top of the raw material processing box is fixedly connected to a feed inlet. A first rotating rod is rotatably connected inside the raw material processing box, and a second rotating rod is rotatably connected inside the raw material processing box. A first tearing roller is fixedly connected to the outer surface of the first rotating rod, and a second tearing roller is fixedly connected to the outer surface of the second rotating rod. Arc-shaped tearing plates are symmetrically fixedly connected inside the raw material processing box. A first gear is fixedly connected to the outer end of the first rotating rod, and a second gear is fixedly connected to the outer end of the second rotating rod. A filter plate is rotatably connected inside the raw material processing box, and a collection box is slidably connected inside the raw material processing box. A cylinder is symmetrically fixedly connected to the outer surface of the filter plate, and the outer surface of the cylinder is rotatably connected to the inner side of the raw material processing box. A motor is fixedly connected to the outer surface of the raw material processing box, and one end of the motor output shaft is fixedly connected to the outer end of the first rotating rod. The outer surfaces of the first and second gears mesh. The opening inside the collection box corresponds to the bottom end of the filter plate.

[0006] Preferably, a first fixing rod is fixedly connected to the outer surface of the first gear, and a long strip plate is rotatably connected to the outer surface of the first fixing rod. A through groove is opened on the outer surface of the raw material processing box, and a connecting rod is slidably connected inside the through groove. A square plate is fixedly connected to the outer end of the connecting rod, and the end of the connecting rod away from the square plate is rotatably connected to the outer surface of the filter plate. An inclined sliding plate is fixedly connected to the outer surface of the raw material processing box, and a second fixing rod is fixedly connected to the outer surface of the square plate. The end of the long strip plate away from the first fixing rod is rotatably connected to the outer surface of the second fixing rod. The inside of the inclined sliding plate corresponds to the top of the filter plate.

[0007] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0008] 1. By setting the linkage of the first tearing roller, the second tearing roller and the arc-shaped tearing plate, impurities will fall off during the tearing process of the raw material and be filtered by the filter plate until the impurities fall into the collection box. This allows for impurity removal during the opening process, improving the processing efficiency of the raw material and reducing energy consumption.

[0009] 2. By setting up the linkage between the long strip plate, the connecting rod and the inclined slide plate, the movement of the connecting rod will cause the second fixed rod to rotate and tilt inside the raw material processing box, ensuring that the raw material that has been loosened and cleaned on the filter plate can smoothly slide into the inclined slide plate, so that it is no longer necessary to manually remove the raw material after loosening and cleaning, thus improving the fabric weaving efficiency of the device. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0011] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model;

[0012] Figure 2 This is a schematic diagram of the raw material processing box structure proposed in this utility model;

[0013] Figure 3 This is a schematic diagram of the side structure of the raw material processing box proposed in this utility model;

[0014] Figure 4 This is a schematic cross-sectional view of the raw material processing box proposed in this utility model;

[0015] Figure 5 This is a schematic diagram of the cross-sectional structure of the through-groove proposed in this utility model;

[0016] Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point A in the middle.

[0017] In the diagram: 1. Raw material processing box; 2. Feed inlet; 3. Motor; 4. Collection box; 5. Inclined slide plate; 6. Second gear; 7. First gear; 8. Long strip plate; 9. Filter plate; 10. Square plate; 11. Arc-shaped tear plate; 12. First tear roller; 13. Second tear roller; 14. First rotating rod; 15. Second rotating rod; 16. Through groove; 17. First fixed rod; 18. Connecting rod; 19. Second fixed rod; 20. Cylinder; 21. Spinning device; 22. Weaving device. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Figure 1-6As shown, this utility model provides a high-efficiency and energy-saving integrated fabric weaving machine, including a raw material processing box 1, a spinning device 21, and a weaving device 22. The top of the raw material processing box 1 is fixedly connected to a feed inlet 2. A first rotating rod 14 and a second rotating rod 15 are rotatably connected inside the raw material processing box 1. A first tearing roller 12 is fixedly connected to the outer surface of the first rotating rod 14, and a second tearing roller 13 is fixedly connected to the outer surface of the second rotating rod 15. Arc-shaped tearing plates 11 are symmetrically fixedly connected inside the raw material processing box 1. A first gear 7 is fixedly connected to the outer end of the first rotating rod 14, and a second gear 6 is fixedly connected to the outer end of the second rotating rod 15. The raw material processing box 1... The unit is rotatably connected to a filter plate 9, and the raw material processing box 1 is slidably connected to a collection box 4. The spinning device 21 is existing technology (including: a drafting device, which stretches and thins the fed fiber sliver to achieve the required fineness; a twisting mechanism, which adds twist to the drafted fiber sliver, causing the fibers to interlock and form a yarn with a certain strength and structure). The weaving device 22 is existing technology (including: a warping machine, which simultaneously draws a certain number of warp yarns from the bobbin and winds them parallel and with equal tension onto the warping beam to form a weaving beam; a sizing machine, which sizing the warp yarns to improve their abrasion resistance, antistatic properties, and reduce yarn breakage during weaving; and a threading machine, which, according to the weaving process,…) The fabric structure requires the warp yarns to pass sequentially through the stop warp, heddles, and reed to prepare for weaving. The shedding mechanism, according to the fabric structure requirements, separates the warp yarns into upper and lower layers according to a certain pattern, forming a shed to facilitate the introduction of the weft yarns. The weft insertion mechanism introduces the weft yarns into the shed, where they interweave with the warp yarns to form the fabric. The beat-up mechanism pushes the weft yarns introduced into the shed towards the weft end, ensuring a tight interweaving of the warp and weft yarns. The take-up mechanism guides the woven fabric away from the weft end according to a certain pattern and winds it onto the take-up roller. Through the linkage of the first tearing roller 12, the second tearing roller 13, and the arc-shaped tearing plate 11, impurities are removed during the tearing process and filtered through the filter plate 9 until they fall into the collection box 4. Thus, impurities can be removed during the opening process. Cylindrical cylinders 20 are symmetrically fixedly connected to the outer surface of the filter plate 9. The outer surface of the cylinders 20 is rotatably connected to the inner side of the raw material processing box 1, so that the rotation of the filter plate 9 can drive the cylinders 20 to rotate inside the raw material processing box 1. A motor 3 is fixedly connected to the outer surface of the raw material processing box 1. One end of the output shaft of the motor 3 is fixedly connected to the outer end of the first rotating rod 14, so that the rotation of the output shaft of the motor 3 can drive the first rotating rod 14 to rotate. The outer surface of the first gear 7 meshes with the outer surface of the second gear 6, so that the rotation of the first gear 7 can drive the rotation of the second gear 6. The opening inside the collection box 4 corresponds to the bottom end of the filter plate 9, so that the impurities filtered by the filter plate 9 can enter the inside of the collection box 4.

[0020] A first fixed rod 17 is fixedly connected to the outer surface of the first gear 7. A long strip plate 8 is rotatably connected to the outer surface of the first fixed rod 17. A through groove 16 is opened on the outer surface of the raw material processing box 1. A connecting rod 18 is slidably connected inside the through groove 16. A square plate 10 is fixedly connected to the outer end of the connecting rod 18. The end of the connecting rod 18 away from the square plate 10 is rotatably connected to the outer surface of the filter plate 9. An inclined sliding plate 5 is fixedly connected to the outer surface of the raw material processing box 1. By setting the linkage of the long strip plate 8, the connecting rod 18 and the inclined sliding plate 5, the movement of the connecting rod 18 will cause the second fixed rod 8 to move. The fixed rod 19 rotates and tilts inside the raw material processing box 1 to ensure that the raw material that has been loosened and cleaned on the filter plate 9 can smoothly slide into the inclined slide plate 5, so that the raw material after loosening and cleaning is no longer needed to be manually removed. The outer surface of the square plate 10 is fixedly connected to the second fixed rod 19. The end of the long plate 8 away from the first fixed rod 17 is rotatably connected to the outer surface of the second fixed rod 19, so that the long plate 8 can rotate on the second fixed rod 19. The inside of the inclined slide plate 5 corresponds to the top of the filter plate 9, so that the loosened and cleaned raw material on the filter plate 9 can slide into the inside of the inclined slide plate 5.

[0021] Working principle: When work is required, the operator can feed the raw material into the raw material processing box 1 through the feed port 2, and then start the motor 3. The output shaft of the motor 3 rotates, which drives the first rotating rod 14 to rotate. The rotation of the first rotating rod 14 drives the first tearing roller 12 to rotate. The rotation of the first tearing roller 12 drives the first gear 7 to rotate. The rotation of the first gear 7 drives the second gear 6 to rotate. The rotation of the second gear 6 drives the second rotating rod 15 to rotate. The rotation of the second rotating rod 15 drives the second tearing roller 13 to rotate. After the raw material enters the raw material processing box 1, it will be torn apart by the rotating first tearing roller 12 and the rotating second tearing roller 13, which weakens the cohesion between the fibers. Then it is carried into the arc concave tearing plates 11 on both sides for secondary tearing to loosen it, thus achieving opening. At the same time, during the tearing process, impurities will be separated from the fibers and then filtered through the filter plate 9 until the impurities fall into the collection box 4. Thus, impurities can be removed during opening, which improves the processing efficiency of raw materials and reduces energy consumption.

[0022] While the first gear 7 rotates, it drives the first fixed rod 17 to move. The movement of the first fixed rod 17 drives the long strip plate 8 to rotate on the first fixed rod 17 and the second fixed rod 19 and pulls the square plate 10 to move. The movement of the square plate 10 drives the connecting rod 18 to rotate on the filter plate 9 and move along the inside of the through groove 16. The movement of the connecting rod 18 will drive the filter plate 9 to rotate and tilt inside the raw material processing box 1. The rotation of the filter plate 9 drives the cylinder 20 to rotate inside the raw material processing box 1, ensuring that the raw material on the filter plate 9 that has been loosened and cleaned can smoothly slide into the inclined slide plate 5, so that it is no longer necessary to manually remove the raw material after loosening and cleaning, thus improving the fabric weaving efficiency of the device.

[0023] After the raw material, after being opened and cleaned, enters the spinning device 21 via a conveyor belt, the drafting device inside the spinning device 21 stretches and thins the fed raw material fiber sliver to achieve the required fineness. Then, the twisting mechanism adds twist to the drafted raw material fiber sliver, causing the fibers to interlock and form a yarn with a certain strength and structure. Subsequently, it is conveyed into the weaving device 22 via rollers. Inside the weaving device 22, the warping machine simultaneously draws a certain number of warp yarns from the bobbins and winds them parallel and with equal tension onto the warping beam to form a warp beam. Then, the sizing machine processes the warped warp yarns... Sizing improves the abrasion resistance and antistatic properties of the warp yarns, reducing yarn breakage during weaving. Then, the warping machine passes the warp yarns sequentially through the stop warp, heddles, and reed according to the fabric structure requirements, preparing for weaving. At the same time, the shedding mechanism can divide the warp yarns into upper and lower layers according to the fabric structure requirements, forming a shed, which facilitates the introduction of the weft yarn. The beat-up mechanism pushes the weft yarn introduced into the shed towards the weft end, making the warp and weft yarns intertwine tightly. The weft insertion mechanism introduces the weft yarn into the shed and interweaves it with the warp yarns to form the fabric. The take-up mechanism leads the woven fabric away from the weft end according to a certain pattern and winds it onto the take-up roller.

[0024] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0025] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A high-efficiency and energy-saving integrated fabric weaving machine, comprising a raw material processing box (1), a spinning device (21), and a weaving device (22), characterized in that: The raw material processing box (1) has a feed inlet (2) fixedly connected to its top. The raw material processing box (1) has a first rotating rod (14) rotatably connected inside and a second rotating rod (15) rotatably connected inside. The first rotating rod (14) has a first tearing roller (12) fixedly connected to its outer surface. The second rotating rod (15) has a second tearing roller (13) fixedly connected to its outer surface. The raw material processing box (1) has an arc-shaped tearing plate (11) symmetrically fixedly connected inside. The first rotating rod (14) has a first gear (7) fixedly connected to its outer end. The second rotating rod (15) has a second gear (6) fixedly connected to its outer end. The raw material processing box (1) has a filter plate (9) rotatably connected inside and a collection box (4) slidably connected inside.

2. The high-efficiency energy-saving fabric textile integrated machine of claim 1, wherein, The first gear (7) is fixedly connected to the outer surface of the first fixed rod (17), and the outer surface of the first fixed rod (17) is rotatably connected to the long strip plate (8). The outer surface of the raw material processing box (1) is provided with a through groove (16), and the inside of the through groove (16) is slidably connected to a connecting rod (18). The outer end of the connecting rod (18) is fixedly connected to a square plate (10), and the end of the connecting rod (18) away from the square plate (10) is rotatably connected to the outer surface of the filter plate (9). The outer surface of the raw material processing box (1) is fixedly connected to an inclined sliding plate (5).

3. The high-efficiency energy-saving fabric textile integrated machine of claim 2, wherein, The square plate (10) is fixedly connected to a second fixing rod (19) on its outer surface, and the end of the long strip plate (8) away from the first fixing rod (17) is rotatably connected to the outer surface of the second fixing rod (19).

4. The high-efficiency energy-saving fabric textile integrated machine of claim 1, wherein, The filter plate (9) has a cylinder (20) symmetrically fixedly connected to its outer surface, and the outer surface of the cylinder (20) is rotatably connected to the inner side of the raw material processing box (1).

5. The high-efficiency energy-saving fabric textile integrated machine of claim 1, wherein, A motor (3) is fixedly connected to the outer surface of the raw material processing box (1), and one end of the output shaft of the motor (3) is fixedly connected to the outer end of the first rotating rod (14).

6. The high-efficiency energy-saving fabric textile integrated machine of claim 1, wherein, The outer surface of the first gear (7) meshes with the outer surface of the second gear (6).

7. The high-efficiency energy-saving fabric textile integrated machine of claim 1, wherein, The opening inside the collection box (4) corresponds to the bottom of the filter plate (9).

8. The high-efficiency and energy-saving integrated fabric textile machine as described in claim 2, characterized in that, The inside of the inclined slide plate (5) corresponds to the top of the filter plate (9).

Images