A rapid repair device for damaged concrete

Abstract

This utility model provides a rapid concrete repair device, relating to the technical field of bridge maintenance equipment. It includes: a frame with a machine stand mounted on it; a material storage box mounted on the machine stand; a pump body mounted on the machine stand, located in front of the material storage box; a motor mounted on the machine stand, located below the material storage box; and a rotating disc below the motor. Through the cooperation of a splined shaft and a first splined sleeve, the rotating disc drives a brush to rotate, thereby cleaning the concrete surface. Utilizing the elasticity of a compression spring, the brush can fully contact the concrete surface, effectively cleaning large particles of sand and soil within cracks. This prevents residual impurities from affecting the adhesion of subsequent repair materials, ensuring repair quality. This invention solves the problem in existing bridge concrete surface damage repair equipment where incomplete cleaning of large particles of sand and soil within concrete cracks leads to residual impurities affecting the adhesion of subsequent repair materials and reducing repair quality.

Description

Technical Field

[0001] This utility model relates to the technical field of bridge maintenance equipment, and in particular to a rapid repair device for concrete damage. Background Technology

[0002] During bridge construction, inadequate curing of the concrete surface can lead to micro-cracks, affecting the aesthetics of the structure. Construction workers typically use repair agents to fill and repair these cracks.

[0003] Existing bridge concrete surface damage repair equipment suffers from several drawbacks. Incomplete cleaning of large sand particles from concrete cracks leads to residual impurities that affect the adhesion of subsequent repair materials, reducing repair quality. Furthermore, during mobile repair operations, the discharge pipe is prone to shifting and swaying, resulting in poor material stability and inaccurate injection into the cracks, leading to waste of repair materials. Utility Model Content

[0004] This utility model relates to a rapid concrete repair device. Through the cooperation of the spline shaft and the first spline sleeve, the rotating disk drives the brush to rotate, thereby cleaning the concrete surface. The elasticity of the compression spring ensures that the brush fully contacts the concrete surface, effectively cleaning large particles of sand and soil in the cracks, avoiding the residue of impurities from affecting the adhesion of subsequent repair materials, and ensuring the quality of repair.

[0005] This utility model provides a rapid concrete repair device, specifically comprising: a frame, on which a machine frame is mounted; a storage tank is mounted on the machine frame; a pump body is mounted on the machine frame and located in front of the storage tank; a motor is mounted on the machine frame and located below the storage tank; a rotating disc is located below the motor; a mounting frame is mounted on the machine frame and located behind the storage tank; a movable frame is mounted on the mounting frame; a limiting sleeve is mounted on the movable frame; a discharge pipe is mounted on the limiting sleeve; and a connecting hose is mounted on the pump body.

[0006] The frame has four wheels at the bottom and a pusher frame at the rear.

[0007] Furthermore, the motor has a support base at its bottom, which is fixedly connected to the frame. The motor has a rotating shaft, which is rotatably connected to the support base via a bearing. The rotating shaft has a support circular plate, and the bottom end of the rotating shaft has a splined shaft with a compression spring mounted on it.

[0008] Furthermore, the bottom of the rotating disk is provided with a brush, and the brush is distributed in a circular array. A first spline sleeve is provided in the middle of the rotating disk. The first spline sleeve is slidably fitted on the spline shaft, and a compression spring is supported between the first spline sleeve and the support circular plate.

[0009] Furthermore, the mounting frame is a rectangular frame structure, and two connecting frames are provided on the rear side of the mounting frame. The connecting frames are fixedly connected to the frame, and a fixing plate is provided on the mounting frame, with a cylinder on the fixing plate.

[0010] Furthermore, the movable frame is provided with limiting sleeves on the left and right sides, and the two limiting sleeves are distributed symmetrically. Two pulleys are rotatably installed in each of the two limiting sleeves. The limiting sleeves match the vertical plate of the mounting frame, and the pulleys are in rolling connection with the vertical plate of the mounting frame. The movable frame is connected to the bottom end of the telescopic rod of the cylinder.

[0011] Furthermore, the bottom of the limiting sleeve is provided with a connecting seat, and the connecting seat is connected to the movable frame. A second spline sleeve is provided at the connection between the limiting sleeve and the connecting seat.

[0012] Furthermore, the discharge pipe is equipped with a nozzle at the bottom, and support frames are provided on both sides of the bottom of the discharge pipe, with the two support frames distributed symmetrically. A support ring is provided on the discharge pipe, and a splined cylinder is provided at the top of the discharge pipe. A buffer spring is fitted on the splined cylinder, and the splined cylinder is slidably inserted into the second splined sleeve. The two ends of the buffer spring are respectively connected to the second splined sleeve and the support ring. The top of the discharge pipe is connected to a connecting hose, and the connecting hose slides through the limiting sleeve.

[0013] This utility model provides a rapid repair device for damaged concrete, which has the following beneficial effects:

[0014] In this invention, a motor drives a rotating shaft to rotate. Through the cooperation of the splined shaft and the first splined sleeve, the rotating disk can drive the brush to rotate, thereby cleaning the concrete surface. The elasticity of the compression spring ensures that the brush fully contacts the concrete surface, effectively cleaning large particles of sand and soil from cracks, preventing impurities from affecting the adhesion of subsequent repair materials, and ensuring the quality of repair.

[0015] Furthermore, in this invention, the cylinder provides power to drive the moving frame to adjust up and down along the mounting frame, which can control the height of the discharge pipe and the nozzle, so that the support frame contacts the concrete surface. At the same time, the splined cylinder and the second splined sleeve cooperate with each other, and the elasticity of the buffer spring is utilized to make the nozzle spray the repair material more smoothly, effectively ensuring that the grout is injected into the crack, avoiding waste of resources, and making the structure more reasonable. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0017] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the present invention.

[0018] In the attached diagram:

[0019] Figure 1 This shows a schematic diagram of the overall axial view structure of this application;

[0020] Figure 2 The diagram shows the structural schematics of the frame, motor, rotating disk, mounting frame, moving frame, limiting sleeve, and discharge pipe of this application.

[0021] Figure 3 This paper shows a schematic diagram of the disassembled structure of the motor and rotating disk in this application;

[0022] Figure 4 This diagram illustrates the disassembled structure of the mobile frame and mounting frame of this application.

[0023] Figure 5 A schematic diagram of the structure of the limiting sleeve and the discharge pipe in the disassembled state of this application is shown.

[0024] List of reference numerals in the attached diagram:

[0025] 1. Frame; 101. Moving wheel; 102. Push handle; 2. Machine frame; 3. Storage box; 4. Pump body; 5. Motor; 501. Support base; 502. Rotating shaft; 503. Support plate; 504. Splined shaft; 505. Compression spring; 6. Rotating disc; 601. Brush; 602. First splined sleeve; 7. Mounting bracket; 701. Connecting bracket; 702. Fixing plate; 703. Cylinder; 8. Moving frame; 801. Limiting sleeve; 802. Pulley; 9. Limiting sleeve; 901. Connecting base; 902. Second splined sleeve; 10. Discharge pipe; 1001. Nozzle; 1002. Support frame; 1003. Support ring; 1004. Splined cylinder; 1005. Buffer spring; 11. Connecting hose. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] Example 1: Please refer to Figures 1 to 5 :

[0028] This utility model proposes a rapid concrete repair device, comprising: a frame 1, a machine frame 2 mounted on the frame 1; a storage tank 3 mounted on the machine frame 2; a pump body 4 mounted on the machine frame 2, located in front of the storage tank 3; a motor 5 mounted on the machine frame 2, located below the storage tank 3; a rotating disk 6 located below the motor 5; a mounting frame 7 mounted on the machine frame 2, located behind the storage tank 3; a movable frame 8 mounted on the mounting frame 7; a limiting sleeve 9 mounted on the movable frame 8; a discharge pipe 10 mounted on the limiting sleeve 9; and a connecting hose 11 mounted on the pump body 4.

[0029] The frame 1 has four movable wheels 101 at the bottom and a pusher frame 102 at the rear.

[0030] In this embodiment, as Figure 3 As shown, the motor 5 has a support base 501 at the bottom, and the support base 501 is fixedly connected to the frame 2. The motor 5 has a rotating shaft 502, and the rotating shaft 502 is rotatably connected to the support base 501 through a bearing. The rotating shaft 502 has a support circular plate 503, and the bottom end of the rotating shaft 502 has a spline shaft 504. A compression spring 505 is fitted on the spline shaft 504.

[0031] The bottom of the rotating disk 6 is provided with brushes 601, which are arranged in a circular array. The middle position of the rotating disk 6 is provided with a first spline sleeve 602, which is slidably fitted on the spline shaft 504. A compression spring 505 is supported between the first spline sleeve 602 and the support circular plate 503. In this utility model, the motor 5 drives the rotating shaft 502 to rotate. Through the cooperation of the spline shaft 504 and the first spline sleeve 602, the rotating disk 6 can drive the brushes 601 to rotate, thereby cleaning the concrete surface. The elasticity of the compression spring 505 can make the brushes 601 fully contact the concrete surface and effectively clean large particles of sand in the cracks.

[0032] Example 2, based on Example 1, such as Figure 4 and Figure 5 As shown, the mounting frame 7 is a rectangular frame structure, and there are two connecting frames 701 on the rear side of the mounting frame 7. The connecting frames 701 are fixedly connected to the frame 2. The mounting frame 7 is provided with a fixing plate 702, and the fixing plate 702 is provided with a cylinder 703.

[0033] The movable frame 8 is provided with limiting sleeves 801 on the left and right sides, and the two limiting sleeves 801 are symmetrically distributed. Two pulleys 802 are rotatably installed in each of the two limiting sleeves 801. The limiting sleeves 801 match the vertical plate of the mounting frame 7, and the pulleys 802 are rolledly connected to the vertical plate of the mounting frame 7. The movable frame 8 is connected to the bottom end of the telescopic rod of the cylinder 703.

[0034] The bottom of the limiting sleeve 9 is provided with a connecting seat 901, and the connecting seat 901 is connected to the movable frame 8. A second spline sleeve 902 is provided at the connection between the limiting sleeve 9 and the connecting seat 901.

[0035] The discharge pipe 10 has a nozzle 1001 at its bottom, and support frames 1002 on both sides of its bottom, arranged symmetrically. A support ring 1003 is mounted on the discharge pipe 10, and a splined cylinder 1004 is mounted at its top. A buffer spring 1005 is fitted onto the splined cylinder 1004. The splined cylinder 1004 is slidably inserted into a second splined sleeve 902, and the two ends of the buffer spring 1005 are connected to the second splined sleeve 902 and the support ring 1003, respectively. The top end of the 10 is connected to the connecting hose 11, and the connecting hose 11 slides through the limiting sleeve 9. In this utility model, the cylinder 703 provides power to drive the moving frame 8 to adjust up and down along the mounting frame 7, which can control the height of the discharge pipe 10 and the nozzle 1001, so that the support frame 1002 contacts the concrete surface. At the same time, the splined cylinder 1004 and the second splined sleeve 902 cooperate with each other, and the elastic effect of the buffer spring 1005 can make the nozzle 1001 spray the repair material more smoothly.

[0036] The working principle of this embodiment is as follows: During use, the motor 5 drives the rotating shaft 502 to rotate. Through the cooperation of the spline shaft 504 and the first spline sleeve 602, the rotating disk 6 drives the brush 601 to rotate, thereby cleaning the concrete surface. The elasticity of the compression spring 505 ensures that the brush 601 fully contacts the concrete surface, effectively cleaning large particles of sand and soil in the cracks. The cylinder 703 provides power to drive the moving frame 8 to adjust up and down along the mounting frame 7, which can control the height of the discharge pipe 10 and the nozzle 1001, so that the support frame 1002 contacts the concrete surface. At the same time, the spline cylinder 1004 and the second spline sleeve 902 cooperate with each other, and the elasticity of the buffer spring 1005 makes the nozzle 1001 spray the repair material more smoothly.

[0037] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A concrete breakage quick repair device, characterized by, include: A frame (1) is provided with a machine frame (2); a storage box (3) is provided on the machine frame (2); a pump body (4) is provided on the machine frame (2), and the pump body (4) is located in front of the storage box (3); a motor (5) is provided on the machine frame (2), and the motor (5) is located below the storage box (3); a rotating disk (6) is provided below the motor (5); a mounting frame (7) is provided on the machine frame (2), and the mounting frame (7) is located behind the storage box (3); a movable frame (8) is provided on the mounting frame (7); a limiting sleeve (9) is provided on the movable frame (8); a discharge pipe (10) is provided on the limiting sleeve (9); and a connecting hose (11) is provided on the pump body (4). The frame (1) has four movable wheels (101) at the bottom and a pusher frame (102) at the rear.

2. The concrete breakage quick repair device according to claim 1, characterized in that, The motor (5) is provided with a support base (501) at the bottom, and the support base (501) is fixedly connected to the frame (2). The motor (5) is provided with a rotating shaft (502), and the rotating shaft (502) is rotatably connected to the support base (501) through a bearing. The rotating shaft (502) is provided with a support circular plate (503), and the bottom end of the rotating shaft (502) is provided with a spline shaft (504). A compression spring (505) is fitted on the spline shaft (504).

3. The apparatus for rapid repair of concrete damage according to claim 1, wherein The bottom of the rotating disk (6) is provided with a brush (601), and the brush (601) is distributed in a ring array. The middle position of the rotating disk (6) is provided with a first spline sleeve (602), which is slidably fitted on the spline shaft (504), and a compression spring (505) is supported between the first spline sleeve (602) and the support circular plate (503).

4. The apparatus for quick repair of concrete breakage according to claim 1, characterized in that, The mounting frame (7) is a rectangular frame structure, and two connecting frames (701) are provided on the rear side of the mounting frame (7). The connecting frames (701) are fixedly connected to the frame (2). The mounting frame (7) is provided with a fixing plate (702), and the fixing plate (702) is provided with a cylinder (703).

5. The apparatus for quick repair of concrete breakage according to claim 1, characterized in that, The movable frame (8) is provided with limiting sleeves (801) on the left and right sides, and the two limiting sleeves (801) are distributed symmetrically. Two pulleys (802) are rotatably installed in each of the two limiting sleeves (801). The limiting sleeves (801) match the vertical plate of the mounting frame (7), and the pulleys (802) are rolledly connected to the vertical plate of the mounting frame (7). The movable frame (8) is connected to the bottom end of the telescopic rod of the cylinder (703).

6. The apparatus for rapid repair of concrete damage according to claim 1, wherein The bottom of the limiting sleeve (9) is provided with a connecting seat (901), and the connecting seat (901) is connected to the moving frame (8). A second spline sleeve (902) is provided at the connection between the limiting sleeve (9) and the connecting seat (901).

7. The apparatus for rapid repair of concrete damage according to claim 1, wherein The discharge pipe (10) is provided with a nozzle (1001) at the bottom, and support frames (1002) are provided on both sides of the bottom of the discharge pipe (10), and the two support frames (1002) are distributed symmetrically. The discharge pipe (10) is provided with a support ring (1003), and the top of the discharge pipe (10) is provided with a splined cylinder (1004). A buffer spring (1005) is fitted on the splined cylinder (1004). The splined cylinder (1004) is slidably inserted into the second splined sleeve (902), and the two ends of the buffer spring (1005) are respectively connected to the second splined sleeve (902) and the support ring (1003). The top of the discharge pipe (10) is connected to the connecting hose (11), and the connecting hose (11) slides through the limiting sleeve (9).

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